Olsen HTL-100 Manuale
Installation, Operation &
Service Manual
OIL FIRED LOBOY FURNACE - 83% + EFFICIENCY
2023-08-01 5IM-OE-HTL0-00
INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY
DIFFER FROM THIS MANUAL
Please read the manual in its entirety before beginning installation. This
manual must be kept with the boiler for future reference. For maintenance
or question, please refer to your installer – contractor directly.
HTL-100
HTL-200
2
TABLE OF CONTENTS
1.0 IMPORTANT SAEFTY ADVICE 3
2.0 PRODUCT INFORMATION 4
3.0 FURNACE INSTALLATION 8
4.0 ACCESSORIES INSTALLATION 12
5.0 BURNER INSTALLATION AND SPECIFICATIONS 17
5.1 ASSEMBLY & INSTALLATION OF BURNER 17
5.2 SET BURNER FOR EFFICIENT OPERATION 18
5.3 HTL TECHNICAL INFORMATION 20
6.0 FURNACE OPERATION AND SETTINGS 23
6.1 BOILER SETTING 23
6.2 FAN TIMER CONTROL BOARD (1158-120) 23
6.3 (1158-120) CONTROL BOARD SEQUENCE 25
6.4 SERVICING – FAN TIMER (1158-120) 27
7.0 SERVICE 30
8.0 ELECTRICAL / WIRING DIAGRAMS 33
9.0 EXPLODED PARTS VIEW 37
HTL-100 37
HTL-200 39
10.0 START-UP TEST RESULTS 41
3
1.0 IMPORTANT SAFETY ADVICE
Please read and understand this manual before installing, operating or servicing the furnace.
To ensure you have a clear understanding of the operating procedures of the unit please take
the time to read the IMPORTANT SAFETY ADVICE section of this manual.
FOR YOUR SAFETY
appliance.
WARNINGS
NEVER
NEVER
DO NOT
DO NOT
CAUTION
DO NOT
TECHNICIAN.
DANGER
Do not use this furnace as a construction heater. Use of this furnace as a construction
heater exposes it to abnormal conditions, contaminated combustion air and lack of air
IMPORTANT
This manual contains instructional and operational information for the HTL OIL-FIRED FURNACE.
provincial codes. Improper installation will result in voiding of warranty
4
2.0 PRODUCT INFORMATION
CLEARANCE (minimum) TO COMBUSTIBLES
Top of Supply Plenum 1” (25 mm)
Front (Maintenance) 36” (915 mm)
Rear 1” (25 mm)
Side – Non-Access 1” (25 mm)
Side – Access maintenance 24” (610 mm)
Flue Pipe 9” (229 mm)
DRAFT PRESSURE
Breech draft pressure -0.01” WC minimum
BURNER TUBE INSERTION
HTL-100 6-3/8" (162 mm)
HTL-200 9-1/2" (240 mm)
HTL-100 1/2 hp 4 Speed PSC / G10-8 DD or 1/2 hp 5 speed ECM / G10-8 DD
HTL-200 3/4 hp 4 Speed PSC / GT12-10 DD or 3/4 hp ECM 5 speed / GT12-10 DD
United Technologies 1158-120 Fan Center & Thermo-Disk (7” stem)
FLUE-PIPE CONNECTION
CLEANOUTS
THERMOSTAT
Any wall thermostat
Thermostat adjustment as per thermostat manufacturer installation.
5
FUEL
Not heavier than No. 2 furnace oil
historic precedent for the type of fuel selected.
ELECTRICAL
AIR FILTERS
PLENUM DIMENSIONS (HTL-100)
PLENUM DIMENSIONS (HTL-200)
B
A
6
HTL
DIMENSIONS (HTL-100)
Depth 24-1/2" (622 mm)
Height 54" (1372 mm)
Width 21-1/2" (546 mm)
DIMENSIONS (HTL-200)
Depth 29-1/2" (750 mm)
Height 60" (1524 mm)
Width 24-1/2" (622 mm)
54"
HTL-100 - DIMENSIONS
Dimensions are in inches
7
60"
HTL-200 - DIMENSIONS
Dimensions are in inches
8
3.0 FURNACE INSTALLATION
jurisdiction.
OIL TANK PIPING
Tank installation must conform to local requirements.
ONE PIPE SYSTEM
TWO PIPE SYSTEM
9
PLACEMENT & VENTING
FLOOR SUPPORT
Connect the furnace to a chimney/vent system of size and material
PRESENCE OF CONDENSATION
IN THE CHIMNEY OR FLUE PIPE
FRONT FLUE FURNACE ILLUSTRATION
10
BE AWARE THAT MODIFYING OR REMOVING BAFFLES REDUCES
THE UNIT’S EFFICIENCY.
Note: See Base temperature
B139 codes.
code for Canadian installations or values indicated in the NFP-31 code for
USA installations.
ELECTRICAL Wire according to the National Electrical Code (Canadian Electrical Code
in Canada) or local codes. Use a separately fused #12 electrical line
COMBUSTION &
VENTILATION AIR
times to provide safe and proper operation of the appliance.
circulating air temperatures as per NFPA-31 code in the USA and CAN/CSA
ADDITIONAL
CONSIDERATIONS
To ensure proper operation of the appliance it is important to maintain a
residence to ensure that the furnace is sized properly and the heating
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