OLT Garden Chalet Manuale utente
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Thank you for purchasing a 4x2
Garden Chalet. Please take the time
to identify all the parts prior to
assembly.
Please use Safety Eyewear and Gloves
while assembling. Be sure to read and
follow all operating instructions for any
tools used during assembly.
Remember - NO SAW CUTTING IS
REQUIRED!
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground.
Please follow the instruction manual when
building your Garden Chalet and retain the
manual for future maintenance purposes.
Some of the safety and usage measures
you may wish to consider include:
-If the product is elevated, any structural
and building code requirements are solely
the customer's responsibility, and should
be abided by.
-In high or gusty wind conditions it is
advisable to keep the structure securely
grounded.
-Have a regular maintenance plan to ensure
screws, doors, roof and parts are tight.
Garden Chalet 4X2 - Bevel
Assembly Manual
Page 1
Revision #16
August 25, 2020
In the event of a missing or broken piece, simply call the Outdoor Living Today
Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your
purchase. It is our commitment to you to courier replacement parts, free of charge,
within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
4x2 Garden Chalet Dimensions:
A: Outside Height (Rear) = 73”
B: Outside Height (Front) = 68”
C: Outside Width = 49 1/4”
D: Outside Depth = 22 1/2”
E: Door Width = 40"
F: Door Height = 61 3/8"
G: Inside Height (Rear) = 65 1/8”
H: Inside Height (Front) = 62”
I: Inside Width = 44”
J: Inside Depth = 18 1/2”
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Page 2
1
Exploded View and Parts List for 4’x2’ Garden Chalet - BEVEL
Trim Section
4A 2 - Front Corner Door Trims - 1/2” x 2 1/2” x 65 1/4”
4B 2 - Doors - 20 1/4” x 61 3/8”
4C 1 - Door Flange - 1/2” x 2 1/2” x 61 3/8”
4D 2 - Side Facia Trims - 1/2” x 2 1/2” x 21 3/4” - angle cut ends
4E 2 - Side / Front Corner Trim - 1/2” x 2 1/2” x 61” - angle cut end
4F 2 - Side / Rear Corner Trim - 1/2” x 3 1/2” x 65 1/2” - angle cut
4G 1 - Upper Rear Hor. Filler Trim (Bevel) - 1/2” x 2 1/2” x 45 1/2”
4H 1 - Upper Rear Hor.Trim - 1/2” x 2 1/2” x 45 1/2”
4I 3 - Rear Corner (2) & Center (1) Trim - 1/2” x 2 1/2” x 65 1/2”
4J 2 - Bottom Side Skirting - 1/2” x 2 1/2” x 21 1/8”
4K 1 - Bottom Rear Skirting - 1/2” x 2 1/2” x 45 1/4”
4L 1 - Front Bottom Skirting - 1/2” x 2 1/2” x 41 1/4”
4M 1 - Front Door Header Trim - 1/2” x 1” x 41 1/4”
4N 1 - Roof Ridge Cap - 1/2” x 3 1/2” x 49 1/4”
4O 1 - Lower Door Stop - 3/4” x 1 1/2” x 8”
** Plus 2 Cedar Shingle Shims (4P) discard after shimming doors
Floor Section
1 1 - Floor Section - 20 5/8” x 45 1/4” x 2 1/2”
1A 4 - Floor Legs - 1 1/2” x 3 1/2” x 4”
Wall Section
2A 1 - Left Angled Side Wall - 18 1/2” x 67”
2B 1 - Right Angled Side Wall - 18 1/2” x 67”
2C 2 - Bottom Plates for Angled Side Walls - 1 1/2 x 1 1/2” x 15 1/2”
2D 2 - Rear Walls - 22 5/8” x 67”
2E 2 - Bottom Plates for Rear Walls - 1 1/2 x 1 1/2” x 19 5/8”
2F 1 - Door Header - 1 1/2” x 2 1/2” x 41” - Dado Cut
2G 1 - Vertical Shelf Support - 1 1/2” x 1 1/2” x 35”
2H 4 - Shelf Supports - 3/4” x 1 1/2” x 17 3/4”
2I 2 - Shelves - 16 3/4” Deep x 18 1/2” Wide
Roof Section
3 1 - Shingled Roof Panel (side shingles to install) - 23”d x 45 1/4”w
3A 3 - 16” long x 5” wide Shingles (includes 1 extra)
3B 3 - 16” long x 6” wide Shingles (includes 1 extra)
3C 3 - 15” long x 5” wide Shingles (includes 1 extra)
3D 2 - 7” long x 6” wide Last Row Shingles
Parts List
Note: We recommend you drill a 1/8” pilot hole for each screw, to avoid splitting wood. The hole depth should be
equal to 3/4 the length of screw.
Note: All Trim and Skirting pieces are graded best face rough.
This means the rough side will be exposed when completing these Sections.
1A
2B
2C
2D
2E
2F
2G
2H
2I
3
3A
3B
3C
4A
4B
4C
4D
4E
4F
4I 4G
4H
4L
4J
4K
4M
4N
4O
BB & UU
X
W
U
3D
2A
4x2 GARDEN CHALET - BEVEL
2 1/2”
3/4”
2”
3/4”
1 1/2”
7/8”
(U) Tee Hinge
x 4 pcs. (X) Door Handle
x 2 pcs.
Black Headed Screw
Black Headed Screw
Finishing
Shingle
Square Drive Bit
Hardware Kit (Provided)
Safety Glasses Work Gloves
Safety Equipment Required (Not Provided)
Ladder
Screw Gun/Drill Tape Measure
Hammer Wood Clamp
Level Pliers
Tools Required (Not Provided)
(BB) Silver
Barrel Bolt
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(W) Barrel Bolt
Silver
Page 3
1/8” & 3/8” Drill Bit
1 1/2”
Black Headed Bolt with Silver Nut and Washer
1 1/4”
C
H
E
G
J
K
M
FF
DD
(UU) 1/2”x 2 3/4”
Plywood Spacer
3/8” Wrench
1” F
2” D
1. Flip Floor (1) over on a level surface. Locate Legs (1A) and position in each corner tight to floor
and framing and attach with 2 - 2 1/2” Screws (C). Complete all leg attachments.
Level floor before proceeding to Step 2.
You can find the Square Drive Bit (DD) for the screws in the Hardware Kit Bag.
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Page 4
You can find the
Square Drive Bit (DD)
for the screws in the
Hardware Kit Bag.
2. Locate 2 - Bottom Plates for Angled Walls (2C) - 1 1/2” x 1 1/2” x 15 1/2” and 2 - Bottom
Plates for Rear Walls (2E) - 1 1/2” x 1 1/2” x 19 5/8”. Position plates flush to bottom of wall framing.
Pre-drill wall framing approximately 3/4” from end with 1/8” drill bit to prevent wood from splitting.
3. With bottom plate aligned flush with wall framing, attach with 1 - 2 1/2” Screw (C) per side.
Left/Right Angled
Side Walls.
Rear Walls.
Bottom Plates for Walls. Parts 2C & 2E.
Length will vary to fit wall correctly.
Front
4. Locate Left Angled Side Wall (2A). Position on floor
as illustrated above. Have helper hold wall while wall is
screwed down to floor with 2 - 2 1/2” Screws (C)
Important - confirm alignment before attaching.
Rear
Wall framing flush
with Floor Frame
at front.
At rear, a gap
will exist.
Optional - Caulking
seams will help prevent
moisture from entering
at seam. Caulking not
included in kit.
Side Wall
Rear Wall
5. Align Rear Wall (2D) flush to floor at the back. Wall frames will be offset by approximately 5/8”
when walls aligned correctly. Optional - Caulking wall seams will help prevent moisture from
entering at seam. Caulking not included in Kit.
Butt of siding even
with wall framing.
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Page 5
Front
Bottom of wall siding will sit
flush with outside of floor.
Bottom of rear wall siding will
sit flush with outside of floor.
wall framing
Siding Butt
Wall frames will be offset by approximately
5/8” when walls aligned correctly.
8. Position Right Angled Side Wall (2B) on floor and against rear wall as per Steps 4 - 5.
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Page 6
6. With side and rear walls correctly positioned, attach together at top, middle and bottom of
vertical wall frames with 3 - 2 1/2” Screws (C).
7. Have helper hold wall in place while screwing down to floor with 2 - 2 1/2” Screws (C)
Important - Confirm alignment before attaching.
Position 2nd Rear Wall (2D) on floor as per Step 5 & 6. Attach wall frames together at top, middle
and bottom with 3 - 2 1/2” Screws (C). Screw second rear wall down to floor with 2 - 2 1/2”
Screws (C) when aligned correctly. Caulking wall seam is an option once again.
Rear wall siding
flush with floor
at back.
Rear Wall
2 - 2 1/2”
screws.
Wall framing
even.
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Page 7
9. With Right Angled Side Wall correctly aligned to floor and rear wall framing, attach rear and side
walls together at top, middle and bottom of vertical wall frames with 3 - 2 1/2” Screws (C). Screw
wall plate to floor with 2 - 2 1/2” Screws (C) when correctly aligned.
Optional - Caulking seams
where wall and floor meet will
help prevent moisture from
entering at seam. Caulking
not included in kit.
Caulking
2 - 2 1/2”
Screws.
10. Locate Door Header (2F) - 1 1/2” x 2 1/2” x 41” (dado cut) and place between side wall
framing with dado cut facing down and to the front.
Door Header
(2F)
Dado cut to
front, facing
down.
Aligned flush at
front and top.
13. Locate 1 Shelf Support (2H) - 3/4” x 1 1/2” x 17 3/4” and position on
vertical shelf support and rear wall framing. Drill pilot hole in support to
prevent splitting and attach with 1 - 1 1/4” Screw (E) on each end.
Note - Make sure shelf support is level prior to attaching. Attach second
Shelf Support to side wall framing as described and shown to the right.
Place Shelf (2I) on top of shelf supports.
Shelf Support (2H).
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Page 8
11. Side walls are pre-drilled at top front. Before attaching header to side walls, have your helper
hold header and wall steady. Secure with 2 - 2 1/2” Screws (C) per side.
12. Shelving may be mounted on left or right side of Chalet. This manual illustrates the shelving being
mounted on the left side. First, locate the Vertical Shelf Support (2G) 1 1/2” x 1 1/2” x 35”.
Measure 19” from left side wall framing from the inside. Mark position on door header. Drill pilot hole
near end of shelf support to prevent splitting and attach to door header with 1 - 2 1/2” Screw (C).
20 1/2”
19”
Drill Pilot Hole to
prevent Splitting.
Door Header
1 - 2 1/2”
Screw.
Vert. Shelf Support
Shelf (2I).
Vert. Shelf Support
Positioned 3/4” on Side
Wall framing. Drill pilot
hole before screwing.
14. Secure shelf to shelf supports with 4 - 1 1/2” Finishing Nails (K)
15. Complete positioning and attachment of second shelf as per Step 13 - 14.
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Page 9
16. Lay Roof Panel (3) on flat level ground. Note, overhanging Outside Shingles have been
removed to avoid shipping damage and will need to be installed now. Locate 3A ,3B, 3C & 3D
Shingles. There are 3 - 5” wide x 16” long 3A Shingles, 3 - 6” wide x 16” long 3B Shingles,
3 - 5” wide x 15” long 3C Shingles and 2 - 6” wide x 7” long 3D Shingles.
Align Roof Panel so thick end of
Shingle (butt end) is facing front.
Extra shingles are included.
3A
3B
3C
3D
3
3A 3B
3C
3D
3D
6” wide
19. To finish side, place and attach 3D Shingle (6” wide x 7” long) in line with 3rd and final row of
shingles. Shingle 3D will partially cover Shingle 3C. Secure with 2 - 7/8” Shingle Nails (M) 2”- 3”
from top. (Nails will be covered by Ridge Cap - 4N). Complete attachment of shingles on opposite
roof panel side following Steps 17 - 18.
17. Position and attach 3A Shingle (5” wide) on Roof Panel with 3 - 7/8” Shingle Nails (M).
See above for details.
3A
Align 3A Shingle tight
against roof shingle.
3A
3B
Secure with 3 - 7/8”
Shingle Nails
Flush with other
Roof shingles.
18. Place and attach 3B Shingle (6” wide) directly on top of Shingle 3A. Shingle 3B will slide under 2nd
row shingle. Secure with 3 - 7/8” Shingle Nails (M) at least 9” from butt. Place and attach a
3C Shingle (5” wide x 15” long) in line with second row of shingles. Secure with 3 - 7/8” Shingle Nails
(M) at least 9” from Butt.
Thick End
5” wide
6” wide
3B
Thick End
3C
5” wide
Secure with 3 - 7/8”
Shingle Nails
2nd Row Shingle
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Page 10
Indice
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