Omega Technology Cleco 35PHH Manuale utente
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35PHH
Pulse nutsetter without shutoff
Instruction Manual
P1993BA/EN
2014-06
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Notes on this Instruction Manual
The original language of this instruction manual is German.
This instruction manual
• provides important instructions for safe and effective operation.
• It describes the function and operation of the pulse nutsetter
(hereafter referred to simply as 35PHH).
• It serves as a reference work for technical data, service intervals
and spare part orders.
• It points out options.
Secondary information
P2204BA Instruction Manual Oil filling unit
In the text
35PHH stands for all styles of the pulse nutsetter described here.
identifies instructions to be followed.
• identifies lists.
<…> identifies an index, see 8 Spare parts, page 27.
In graphics
identifies movement in a direction.
identifies function and force.
In graphic illustrations:
If not absolutely essential, 35PHH (air from bottom) is illustrated.
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Model Key
Disclaimer:
Apex Tool Group reserves the right to modify, supplement or improve the document or the product without
prior announcement. This document may not be reproduced in any way, shape or form, in full or parts
thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic,
mechanical, optical or otherwise without the express permission of Apex Tool Group.
35 P H H × 65 ×
Max. capacity Output drive
35 –35 Nm 3– External square 3/8"
Q– Quick change chuck 1/4"
Design Speed
P– Pistol grip 65 – 6500 rpm
Pulse mechanism 2. Air Inlet
H– Hydraulics A– Air from top
– None
Design
H– 3 Chamber motor
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P1993BA-EN_2014-06_35PHHIVZ.fm, 12.06.2014 P1993BA/EN 2014-06 5
Contents
1 Safety 7
1.1 Warnings and notes..................................................................................................... 7
1.2 Basic requirements for safe working practices............................................................ 7
1.3 Operator training ......................................................................................................... 8
1.4 Personal protective equipment.................................................................................... 8
1.5 Designated use ........................................................................................................... 8
1.6 Noise and vibrations.................................................................................................... 8
2 Items supplied 9
3 Product description 9
3.1 Operation and functional elements.............................................................................. 9
3.2 Options...................................................................................................................... 10
4 Before initial operation 10
4.1 Air supply................................................................................................................... 10
4.2 Change air inlet: top / bottom (only on 35PHHA)...................................................... 11
4.3 Connect the tool........................................................................................................ 11
4.4 Setting up the tool ..................................................................................................... 12
4.5 Troubleshooting......................................................................................................... 13
5 Maintenance 15
5.1 Service schedule....................................................................................................... 15
5.2 Fill reserve oil............................................................................................................ 16
5.3 Complete oil filling..................................................................................................... 18
6 Disassembly instructions 21
6.1 Remove motor unit.................................................................................................... 21
6.2 Remove throttle valve................................................................................................ 22
6.3 Remove pulse unit..................................................................................................... 22
7 Assembly instructions 23
7.1 Install motor unit........................................................................................................ 23
7.2 Install pulse unit......................................................................................................... 25
8 Spare parts 27
8.1 Pistol grip 35PHH… .................................................................................................. 28
8.2 Pistol grip 35PHHA…................................................................................................ 30
8.3 Motor unit .................................................................................................................. 32
8.4 Pulse unit................................................................................................................... 34
8.5 Equipment order list .................................................................................................. 36
9 Technical data 37
9.1 Dimensions 35PHH… in mm..................................................................................... 37
9.2 Dimensions 35PHHA… in mm.................................................................................. 38
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9.3 Performance Data..................................................................................................... 39
9.4 Ambient conditions.................................................................................................... 39
10 Service 39
11 Disposal 39
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Safety 1
1 Safety
1.1 Warnings and notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
1.2 Basic requirements for safe working practices
All instructions must be read carefully. Failure to observe the instructions listed below can result in serious
injuries.
WARNING! Potentially hazardous situation for health and safety.
If this warning is not observed, death or serious injury may occur.
CAUTION! Potentially hazardous situation to health and safety, or risk of material and environmental damage. If this
warning is not observed, injuries or damage to materials or the environmental could occur.
NOTE General notes
include application tips and particularly useful information but no hazard warnings.
CAUTION! Work with a maximum working pressure of 101.5 psi (700 kPa) (measured at the air inlet tube of the
tool).
Before initial operation, check that the suspension bail is properly fastened to the balancer.
35PHHA: Before using the air inlet from above, make sure that the pipe plug is correctly fitted in the
lower air inlet.
If you hear unusual noises or vibrations, switch off the tool immediately.
Cut off the air supply immediately.
Before carrying out repairs, adjusting the torque or replacing screw bits, disconnect the tool from the
compressed air line.
The compressed air line must be depressurized before disconnecting it.
Never use the air hose to hold, raise or lower the tool.
Air hoses, the suspension bail and fittings must be regularly checked for damage and wear. Renew as
necessary.
Always carry out assembly according to Chapter 8 Spare parts, page 27.
Use only accessory parts authorized by Apex Tool Group (see product catalog).
Only use screw bits for machine-controlled fastening tools.
Make sure that the screw bits are securely inserted.
Inspect screw bits for visible damage and cracks.
Renew damaged bits immediately.
The operation, maintenance and repair conditions set forth in the instruction manual must be observed.
Follow generally valid and local safety and accident prevention rules.
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Safety
1
1.3 Operator training
Users must be given instruction in the correct usage of the tool. The operator must make the Operating
Manual accessible to users and make sure that the users have read and understood it. The tool may only
be connected, used, serviced and repaired by qualified persons. Repairs to the tool may only be performed
by authorized personnel.
1.4 Personal protective equipment
• Wear protective goggles to protect against sprays of metal splinters and fluids.
• Wear gloves to protect against skin irritation in case of direct contact with oil.
Danger of injury by being wound up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
Sound level in the area of the user > 80 dB(A), danger of hearing damage
• Wear hearing protection.
1.5 Designated use
The 35PHH is designed exclusively for fastening and releasing threaded fasteners.
• Do not use it as a hammer.
• Do not open it or modify it structurally.
• Do not use it in areas where there is a risk of explosion.
1.6 Noise and vibrations
With vibration levels ahv > 2.5 m², the exposure time is to be reduced. See example
Sound pressure level Lp in accordance with DIN EN ISO 15744
Idle for n 6500 rpm < 79 dB(A)
Vibration values in accordance with DIN EN ISO 28927-2
35PHH:
Idle ahv for n 6500 rpm < 1.8 m/s²
Pulses ahv < 3.0 m/s²
35PHHA:
Idle ahv for n 6500 rpm < 1.8 m/s²
Pulses ahv < 3.5 m/s²
Pulses ahv 35PHHA + absorber (on request) < 2.5 m/s²
Vibration level ahv m/s²
Allowed daily exposure time (hrs.)
Example
Not allowed
Allowed
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Items supplied 2
2 Items supplied
Check shipment for transit damage and ensure that all items have been supplied:
1 35PHH
1 This instruction manual
1 Declaration of Conformity
1 Hex wrench (WAF 2)
3 Product description
3.1 Operation and functional elements
Item.Designation
1 Reverse switch
2 Exhaust air throttle: torque adjustment, see Abb. 4-1 , page 12
3 Air inlet
4 Start button
5 Reserve oil, see 5.2 Fill reserve oil, page 16
6 Suspension bail
3
1
2
4
6
5
(6)
Alternative
position
3
35PHH…
35PHHA…
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Before initial operation
4
3.2 Options
4 Before initial operation
4.1 Air supply
Make sure that the pressure before the pressure regulator is at least 0.5 bar higher than the required
inlet air pressure at the tool.
Keep the inside of the air hose free of residue; clean it if necessary.
Air quality
In accordance with ISO 8573-1, quality class 2.4.3, compressed air must be dry and clean.
Air preparation units
Our recommendation: air preparation units (filters, regulators, lubricators) should be installed
Protective sleeve
Order No. 937448PT – 35PHH…
Order No. 937443PT – 35PHHA…
Vibration absorber
Order No. 935965 – 35PHHA…
Parameter Data
Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length 5 m
Air inlet 1/4" NPT, inner diameter 7.5 mm
Parameter Data
Working pressure range 400 … 700 kPa
Max. dew point + 10° C
Device Explanation
Filter Retention of particles > 15 micrometers.
Removes more than 90% of condensation.
Regulator To attain constant work results, the working pressure must be
kept constant for every individual tool.
Indice
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