Omker DCK-658 Manuale utente

Installation Manual and Owner’s Guide

PLEASE READ THE MANUAL CAREFULLY BEFORE

INSTALLATION AND OPERATION

Safeties & Cautions:

DCK series door machine need professional technician for the installation:

（1）All the operations must be implemented according to the instructions, this is very

important to personal safety. Improper installation or misuse of the product might cause

series damage to personal and property.

（2）Please read instructions carefully before installation.

（3）Installation and machine fittings must comply with standards related.

（4）Power supply should be consistent with the requirements of the machine and well

grounding. Electric leakage as well as circuit short protection device should be equipped.

（5）Before system maintenance, cut off the power , and check if the grounding is well

connected

（6）Strongly recommended to install safety devices(such as infrared protection),and take

frequent check to ensure normal work.

（7）Our company is out of responsibility for any operation or use violating the instructions.

（8）Our company is out of responsibility for the consequences caused by user’s ignoring the

process requirements of precision components during operation.

（9）Our product is in strict accordance with the instructions for the design and manufacture.

Any violation of the instructions may damage the product or cause danger.

（10）Our company shall not be responsible for safety problems caused by using fittings that

isn’t produced by our company.

（11）Any attempts to change the structure of the components is forbidden.

（12）The installation personnel should give detailed operation methods to the users as well as

the regulations under emergency, also the “instructions ”should offered.

（13）During installation, keep the children and other unrelated person away from the

installation site.

（14）Before electric control system operate, remove all the barriers within the door covering

area and any vehicles or person are forbidden to pass.

（15）Both the installation position and height of main control box should be proper, do not be

exposed to sunlight and rain, forbidden to let children to operate the remote control as

well as control panel switch.

（16）If it is necessary to install a outer shield, consider that if it may shield signal of the remote

control.

（17）Place the remote control out of the reach of children in case of accident.

（18）

Any attempts to dismantle this machine privately is forbidden, please contact professional

technician.

（19) Please save the instructions properly for future use.

Ⅰ.Product introduction:

EXTERNAL SIZE(Fig.1)

Function & Characteristic:

①Install overheat protector in AC motor. The motor will cut off power automatically when the

temperature reach rated power after a long time working, in order to extend the using life of

motor.

②The product has speedy clutch, inset the release key and turn it 100 degrees to release the

clutch when power off,to realized manual operation.(Fig.2)

Machine running smoothly, parking without inertia, accurate position.

Fig.2

Ⅱ.Technical parameters:

Ⅲ.Packing list

Picture

Name

Quantity

Motor

Instruction Manual

Transmitter

Base plate

Screw (M8×30) ,washer, Nut

Limit switch magnet

Bracket for limit switch

Release Key

Expansion Bolt(M12×100)

Model

DCK-658

DCK-668

DCK-678

DCK-688

Power supply

(Vac)

AC Single-phase

110V/220V～240V

AC Single-phase

110V/220V～240V

AC Single-phase

110V/220V～240V

AC Single-phase

110V/220V～240V

Max. gate weight

(KG)

500

800

1200

2000

Max.torque

18Nm

22Nm

35Nm

38Nm

Rated Power (W)

370W

450W

550W

650W

Tooth number of

gear

Overheat protection

(℃)

120

Protection Class

IP44

Speed (m/min)

Temperature (℃)

–45～＋65

Noise

≤56dB

Certification

CCC/CE

Ⅳ.Installation Diagram:

Note: Before installation please check if the motor meets your demand.

Fig.3

Ⅴ.Installation and Debugging:

5-1 Installation tools

Fig.4

5-2 Gear installation

(Distance between gear and door body is 24mm)

Fig.5

5-3 Base installation：

Fig.6

5-4 Rack installation:

(Remark: Please check whether the sliding gate can be moved smoothly before

installation;relase the clutch with the release key)

Fig.7

Warning: There must be a clearance between the rack and gear as Fig. 7, in case the

motor function and manual operation may be effected.

Fig.8

5-5 Limit switch bracket installation:

Move the gate manually to the open limit and close limit,mark the points on the rack,then fix

the magnet bracket at the limit points on the rack.

Pay attention to the direction of limit switch bracket: if it is anti-installed, the motor can not be

positioned .

Fig.9

5-6 Clutch lock:

When the motor is out of electricity or has faults, can not work normally, customer can use

clutch key to release clutch lock then realize manual operation to open or close the door.

Note: Engage the clutch when the motor resume normal work.

Fig.10

Install the electricity plug to an appropriate position according to safety standard.

Install the mounting plate as fig.11.

Note: ensure the base board is in horizontal.

Fig.11

Fix the base plate onto the frame with four expansion bolts (Fig.11) and put the motor on the

base plate, regulate the output gear to match the gear rack, then fasten the nuts. (fig.12)

Fig.12

Weld the cylindrical nuts for gear rack fixed on proper position in the lower part of door(Fig. 8),

then fasten the gear rack onto the cylindrical nut by bolts or welding. Regulate the washer

behind the base plate base to make the gear match the the rack. (Note: the distance between

gear and gear rack should keep1-2mm )

The limit way of this model is through electrical magnetic limit switch. Please follow fig. 7 and fig.

9 to install fixed-plate for limit magnetic steel.

Installation of fixed-plate for limit magnetic steel: use clutch key to release clutch like fig.10.

Move the gate manually to the open limit and close limit,mark the points on the rack, then fix the

magnet bracket at the limit points on the rack, then close clutch for automatic control. Regulate

the position of fixed plate for limit magnetic steel till the door can open and close properly, and

fasten the fixed-plate for limit magnetic steel finally.

Warning: Maintenance operations and repairs can be only performed

by qualified technicians. Our company will not bear any legal

liability for non-technicians operations.

Ⅵ. USER GUIDE:

6-1 User need to have a regular check whether the door is sliding smoothly,

add lubrication grease on the sliding rack regularly.

Ⅷ. Common faults and removal methods:

（Non professional is forbidden to touch the line and components on the control board so as to

avoid unnecessary damage)

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