Omni Group Superplus Manuale utente

Omni Superplus

EC- DECLARATION OF CONFORMITY

under Annex II.A ofthe 2006/42/EC Directive on Machines

DECLARES

Under hissole responsibility that the machine TURNTABLE MACHINE WITH AUTOMATIC

WORKING CYCLE designed for winding pallet loads with extensible film

Model: Omni SUPERPLUS

IS IN CONFORMITY with the following provisions:

-European Community Directive 2006/42/EC – on the safety of machines;

NOTE: the Directive 2006/42/EC replaced the Directive 98/37/EC and its amendments

-European Community Directive 2014/30/EU and amendments – on Electromagnetic Compatibility;

NOTE: the Directive 2014/30/EU replaced the Directive 2004/108/CE and its amendments

-National decrees that implement the Community Directives mentioned above.

List of the Harmonized Technical Rules applied:

EN 12100-1

Safety of machinery -- Basic concepts, general principles for design -- Part 1: Basic

terminology, methodology

EN 12100-2

Safety of machinery -- Basic concepts, general principles for design -- Part 2: Technical

principles

EN 60204-1

Electrical equipment of the machines Part 1: General requirements

EN 61000-6-2

Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for

industrial environments

EN 61000-6-4

Electromagnetic compatibility (EMC). Generic standards. Emission standard for industrial

environments

With a view to continuous improvement of this machine’s functions, some of its components and/or

characteristics could be modified without notice and without prejudice to the validity of this

document. If differences are found between the contents of this manual and the actual machine

operation, please communicate them to the Builder.

Omni SUPERPLUS EN IGM_REV63

INDEX

GENERAL INFORMATION.............................................................................................................7

1.1 AIM OF THE MANUAL..........................................................................................................7

1.2 CONSERVING THE MANUAL...............................................................................................7

1.3 BUILDER...............................................................................................................................7

1.4 CERTIFICATION...................................................................................................................8

1.5 WARRANTY..........................................................................................................................8

1.6 TECHNICAL ASSISTANCE...................................................................................................8

1.7 TASKS TO BE CARRIED OUT BY THE CUSTOMER...........................................................8

1.8 SYMBOLS AND TERMS.......................................................................................................8

1.9 MACHINE IDENTIFICATION.................................................................................................9

1.10 GENERAL SAFETY INFORMATION.................................................................................10

DESCRIPTION OF THE MACHINE..............................................................................................15

2.1 OPERATING PRINCIPLE....................................................................................................15

2.2 COMPONENTS OF THE MACHINE....................................................................................15

2.2.1 MAIN OPTIONAL GROUPS..........................................................................................16

2.2.2 ACCESSORIES............................................................................................................16

2.3 TECHNICAL DATA..............................................................................................................16

2.4 PLATES AND PICTOGRAMS .............................................................................................17

2.5 OVERALL DIMENSIONS OF THE MACHINE.....................................................................21

2.6 NECESSARY SPACE .........................................................................................................21

2.7 ELECTRICAL TOLERANCES OF THE MACHINE..............................................................21

2.8 POWER EQUIPMENT.........................................................................................................21

2.9 ELECTROMAGNETIC ENVIRONMENT..............................................................................22

2.10 ENVIRONMENTAL CONDITIONS ....................................................................................22

2.11 SOUND EMISSIONS.........................................................................................................22

2.12 VIBRATIONS.....................................................................................................................22

2.13 GAS, DUST AND FUME EMISSIONS...............................................................................23

SAFETY DEVICES.......................................................................................................................25

3.1 EMERGENCY STOP...........................................................................................................25

3.2 SAFETY DEVICES..............................................................................................................26

3.3 PROTECTIONS AND FIXED REPAIRS..............................................................................26

3.4 SAFE USE OF THE MACHINE ...........................................................................................29

3.5 CORRECT USE ..................................................................................................................30

3.6 INAPPROPRIATE AND INCORRECT USE.........................................................................30

3.7 OTHER RISKS....................................................................................................................31

TRANSPORT AND INSTALLATION.............................................................................................33

4.1 HANDLING AND TRANSPORT...........................................................................................33

4.2 PACKAGING.......................................................................................................................34

4.3 STOCKING..........................................................................................................................34

4.4 INSTALLATION...................................................................................................................35

4.5 PRELIMINARY INSPECTIONS...........................................................................................36

Omni SUPERPLUS EN IGM_REV65

4.6 ELECTRICAL CONNECTION..............................................................................................37

4.7 PNEUMATIC CONNECTION...............................................................................................38

MAINTENANCE............................................................................................................................39

5.1 GENERAL INFORMATION ON MAINTANANCE.................................................................39

5.2 MECHANICAL PARTS MAINTENANCE .............................................................................40

5.2.1 GREASING...................................................................................................................40

5.2.2 CHAIN TENSIONING....................................................................................................41

5.3 ELECTRICAL PARTS MAINTENANCE...............................................................................41

5.4 PNEUMATIC PARTS MAINTENANCE................................................................................43

5.5 EXTRAORDINARY MAINTENANCE...................................................................................44

5.6 CLEANING..........................................................................................................................44

DEMOLITION AND DISPOSAL ....................................................................................................45

6.1 DISPOSAL OF PRODUCTION WASTE ..............................................................................45

6.2 MACHINE DEMOLITION.....................................................................................................45

Omni SUPERPLUS EN IGM_REV66

CHAPTER 1

GENERAL INFORMATION

1.1 AIM OF THE MANUAL

This manual is an integral part of the machine and was drawn up by the building company in its

own language (Italian) to provide all the necessary information for a correct and safe use

throughout its lifecycle (from transport, delivery, installation, use and maintenance to disposal). The

manual is divided into sections, chapters and paragraphs, so that the information structure

complies with the EU Machinery Directive and with the specific harmonized standards.

Before carrying out any operation on the machine, the operators and skilled technicians must read

carefully the instructions included in this manual and must follow them carefully. In case of doubts

on the interpretation of the instructions, please turn to the Builder for the necessary explanations.

The only way to ensure a correct functioning in the long run and to prevent dangerous situations

for people and objects from taking place is to follow these instructions carefully.

Please carefully read this manual before installing and starting the machine.

1.2 CONSERVING THE MANUAL

The instruction manual should be kept near the machine throughout its lifecycle, should be kept far

from any agent that might deteriorate it and should be available for all the operators and skilled

technicians that might need it. The manual should be sent with the machine if the machine is sent

to a new user or owner.

1.3 BUILDER

Wide experience and radical innovation have made the building of this cutting-edge, cost-effective

wrapping machine possible.

If you need information on use and maintenance, or if you wish to request spare parts, please

give the identification data of the machine placed on the Builder plate.

Omni SUPERPLUS EN IGM_REV67

1.4 CERTIFICATION

The machine was manufactured in conformity with the EC Directives in force when the machine

was placed on the market, as stated clearly in the declaration of conformity, therefore it complies

with the safety requirement of the Machinery Directive.

1.5 WARRANTY

The machine is covered by a warranty on materials for the period indicated in the contractual

documents. The buyer loses the right to the warranty if and when modifications or repairs are

made to the provision without the manufacturer's consent. Labour and service call charges are not

covered by the warranty. In no case can compensation for damages be demanded. For further

clarifications on guarantee assistance conditions refer to the sales contract.

1.6 TECHNICAL ASSISTANCE

Ordinary and extraordinary maintenance must be carried out in compliance with the instructions

contained in this manual. Should any case occur which is not included here, and for any kind of

assistance, please contact directly the Builder, referring to the data written on the plate located on

the machine:

-machine model;

-serial number;

-building year.

Prompt and precise answers can be only guaranteed if the data are referred correctly.

The Builder disclaims any liability for any damage to persons, property or environmental goods,

arising from improper use of the machinery, from mistakes in the installation or usage, and due to

incompetence, carelessness or neglect with regards to the advice and instructions contained in the

manual.

The Builder disclaims any liability for any damage to persons or property, or for any malfunction of

the machine, in case of use of non-original spare parts or non-suggested cleaning and

maintenance products.

1.7 TASKS TO BE CARRIED OUT BY THE CUSTOMER

The Customer shall carry out the activities indicated in the documents enclosed in the sale contract

and within the time agreed with the Builder. If there are not any different agreements the following

tasks have to be carried out by the Customer:

-providing the premises and taking care of any brickwork or duct system that might be

requested;

-taking care of the sources of energy and of the connection to them, in conformity with the Laws

in force in the country in which the machine is used.

1.8 SYMBOLS AND TERMS

The most important parts of the text are in bold and are signalled by the following symbols that are

placed before them.

Omni SUPERPLUS EN IGM_REV68

[email protected]

www.omnigroup.com.au

Ph : 1300 764 963

DANGER: means that it is necessary to pay attention in order to prevent

dangerous situations from taking place and from putting seriously at risk

the safety and the health of people or from causing damages to objects.

BEWARE: highlights critical functions or

key information. Pay careful

attention to the text highlighted by this symbol.

INFORMATION: highlights very important information.

MAINTENANCE: refers to information on periodical maintenance that has to

be carried out by skilled technicians.

OPERATOR: person who fulfils the necessary requirements and skills and has all the necessary

information for the ordinary use of this machine.

SKILLED TECHNICIAN: person who fulfils the necessary requirements to carry out interventions

of ordinary maintenance and who has precise information and skills relevant to the specific

intervention sector.

1.9 MACHINE IDENTIFICATION

The machine is identified by means of the Builder plate located on the machine column. The

following data are written on the plate.

MACHINE MODEL

SERIAL NUMBER

BUILDING YEAR

MACHINE MASS (kg)

ABSORBED POWER (kW)

SUPPLY VOLTAGE (V)

CAPACITY (kg) (MAXIMUM WEIGHT

OF LOADING)

The machine identification plate, listing the technical data, the serial number and the marking, is

visibly located on the electrical panel, as shown in the picture below.

Omni SUPERPLUS EN IGM_REV69

THE IDENTIFICATION PLATE MUST NEVER BE REMOVED.

1.10 GENERAL SAFETY INFORMATION

During project and manufacturing phases, the Builder paid careful attention to all those situations

that might cause risks to the safety and the health of people. The relevant laws were fully

respected and all the “rules of good building technique” were applied. The aim of this type of

information is to raise the awareness of users on the importance of preventing any risk, always

using caution.

Carefully read the information reported in the manual and placed directly on the machine,

especially safety information.

Please read this manual carefully before using or servicing the machine.

Do not tamper with, sidestep, eliminate or bypass the safety and warning devices

installed on the machine. Non-compliance with this requirement can cause serious risks

and can compromise the safety of people.

Omni SUPERPLUS EN IGM_REV610

[email protected]

www.omnigroup.com.au

Ph : 1300 764 963

Never start the machine with the fixed or mobile guards disassembled.

Never inhibit the emergency features installed on the machine.

The regulating operations, with reduced safety, must be done by a qualified technician

and during their progress it is necessary to prevent access to the machine by

unauthorized persons.

After adjusting the machine under reduced safety conditions, restore proper safety

conditions as soon as possible.

Make sure that the machine is connected to an efficient grounding circuit.

Do not modify, for any reason, any part of the machine in order to adapt other devices.

In case this condition is not respected, the Builder CANNOT be held responsible for

malfunction or other related problems. Request any modifications to the Builder’s

Commercial or Technical Office.

When in use, some parts of the machine are subject to dangerous voltage. Disconnect

power supply and block reinsertion devices before servicing the machine or any

equipment connected to it.

Every intervention on the system or the equipment must be exclusively carried out by

qualified electrical maintenance workers.

Prevent water from dripping onto the electrical panel.

Staff persons operating in any way on the machine must have precise technical skills

and competences and must have acquired experience in the field. The lack of any of

these requirements may compromise the safety and efficiency of the machine.

The operation space that surrounds the machine should be clear of obstacles, cleaned

up and very illuminated.

Omni SUPERPLUS EN IGM_REV611

The lighting level should always be such as to guarantee the safest possible working

conditions. Should any maintenance operation be necessary in areas or parts of the

machine with poor lighting, the maintenance staff must be equipped with a portable

lighting system.

Use accident-prevention equipment. Make sure that sleeves are tightened up around the

wrists or tucked up. Wear undamaged working clothing and use common sense when

operating the machine.

Wear suitable clothing and individual protection devices according to the used

products.

Do not use any neckties, bracelets, rings or other things that swinging could be

dangerously entangled in parts that are fixed or in motion.

Use the machine in normal psycho-physical conditions.

Should it be necessary to have an assistant or some assistants, train them and inform

them on the type of activity to be carried out.

The location of fire extinguishers and their operating instructions must be indicated in

the departments.

Make sure that the staff members know how to stop the machine in an emergency.

Do not leave the machine unattended when operating.

Only carry out the actions expressly included in the functional cycle of the machine.

Before starting production, make sure that no people are in the work area.

Omni SUPERPLUS EN IGM_REV612

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