Orbea WILD HT 2020 Manuale utente

BLUE PAPER

WILD HT

2020

TECHNICAL MANUAL

BLUE PAPER WILD HT 20202 | ORBEA ORBEA | 3TECHNICAL MANUAL

INDEX

GEOMETRY & ERGONOMY 4

TECHNICAL SPECIFICATIONS 6

HEADTUBE AND HEADSET 8

REAR AXLE 10

PROTECTORS 12

CHAINGUIDE 14

CABLING 15

OC COMPONENTS KIOX HOLDER 17

INTERNAL BATTERY PLATE 19

MOTOR ASSEMBLY 22

MAINTENANCE 24

ORBEA WARRANTY 26

BLUE PAPER WILD HT 20204 | ORBEA ORBEA | 5TECHNICAL MANUAL

SIZE S M L XL

1 - Seat tube (c-t) 390 390 415 440

2 - Top tube (eff) 575 595 624 653

3 - Head tube 115 130 145 160

4 - Chainstay 470 470 470 470

6 - Bb drop 63 63 63 63

7 - Wheelbase 1139 1160 1190 1221

8 - Head angle 67º 67º 67º 67º

9 - Seat angle 72,5º 72,5º 72,5º 72,5º

10 - Standover heigh 798 805 816 826

11 - Reach 375 390 415 440

12 - Stack 634 647 661 675

13 - Fork length 527 527 527 527

GEOMETRY AND ERGONOMY

HEIGHT (CM)HEIGHT (IN)SIZE

<165 <65.0” S

165-175 65.0”-68.9” M

175-185 68.9”-72.8” L

>185 >72.8” XL

*The sizing measurements are orientative.

BLUE PAPER WILD HT 20206 | ORBEA ORBEA | 7TECHNICAL MANUAL

TECHNICAL SPECIFICATIONS

FRAME MATERIAL ALUMINUM

INTENDED USE TRAIL, ALL MOUNTAIN

SIZES S,M,L,XL

FORK TRAVEL 120MM (27,5 Y 29)

WHEEL SIZE 27,5+ AND 29"

MAX. TYRE SIZE 29"X2.6 (EXTERNAL DIAMETER 746MM, WIDTH 70MM)

27,5"X3.0 (EXTERNAL DIAMETER 735MM, WIDTH 77MM)

FORK OFFSET 44MM

BOTTOM BRACKET BOSCH GEN4 MOTOR

HEADSET INTEGRATED 1 1/8-1 1/2

REAR AXLE STANDARD BOOST 12X148

REAR AXLE MEASUREMENTS 12X179

REAR AXLE THREAD PITCH 1.25MM

SEATPOST DIAMETER 31.6MM

SEATPOST CLAMP DIAMETER 35MM

SEATPOST MAX. INSERTION S(220MM) M(220MM) LG(245MM) XL(270MM)

FRONT DERAILLEUR N/A. 1X ONLY

MAX. CHAINRING SIZE 38T

Q FACTOR 190MM

COMPATIBLE WITH CRANKS WITH A MINIMUM Q FACTOR OF 177MM

CHAINLINE 53MM

MAX. CRANK LENGHT 160MM

BRAKES DISC POST MOUNT *

REAR ROTOR MAX. SIZE 180MM

REAR ROTOR MIN. SIZE 160MM

CHAINGUIDE YES. BOSCH GEN4 SPECIFIC

ICGS NO

CABLING INTERNAL (FULL SLEEVE)

LEFT-ROAD CABLING READY ALL CABLES ENTER THE FRAME ON THE LEFT SIDE

BOTTLE HOLDER 1. IN ALL SIZES

COMPATIBLE DI2 NO

COMPATIBLE SRAM AXS YES

DRIVETRAIN COMPATIBILITY 10, 11 AND 12 SPEED

POWERMETER COMPATIBLE NO

INTERNAL BATTERY YES. IN DOWNTUBE. 500WH ONLY. BOSCH POWERTUBE

DUAL BATTERY OPTION NO

MOTOR BOSCH GEN4 ONLY

MOTOR ASSEMBLY ANGLE -12º

BOSCH DISPLAY KIOX OR PURION

DISPLAY HOLDER OC COMPONENTS. 3 POSITIONS (IN MODELS WITH KIOX DISPLAY)

BOSCH PURION

* Not all calipers and rotors in the market are compatible with all frames.

All componets specicated from Orbea have been tested. For aftermarket options, check componentes

dimensions and tolerances before purchasing.

BLUE PAPER WILD HT 20208 | ORBEA ORBEA | 9TECHNICAL MANUAL

HEADTUBE AND HEADSET

INTEGRATED HEADSET 1 1/8-1 1/2

(BEARINGS INCLUDED, STARNUT NOT INCLUDED)

ART Nº: 14030201 QUANTITY

INTEGRATED HEADSET 1 1/8-1 1/2 1

7,5

Ø 46

Ø 56

Ø 52,1

Ø 42

45º

STEERER TUBE BATTERY KEY HOLDER KIT

00 KIT Nº: Y0000200 QUANTITY

0.1 KEY HOLDER SCREWCAP 1

0.2 EXTENDER HOLDER TOPCAP 1

0.3 BOLT M6x30 1

0.4 KEY HOLDER SETSCREW 1

0.5 M6 WASHER 1

For the correct installation of the extended holder topcap, the starnut must be set deeper than usual into

the fork´s steerer tube to allow the headset to be adjusted correctly.

0.1

0.3

0.4

0.5

0.2

Max. 4 Nm

BLUE PAPER WILD HT 202010 | ORBEA ORBEA | 11TECHNICAL MANUAL

REAR AXLE 12X148

01 ART Nº: 11100065 QUANTITY

REAR AXLE 12x148 1

REAR DERAILLEUR HANGER

02 KIT Nº: Y0000144 QUANTITY

2,1 BOLT M4x15 1

2,2 REAR DER. HANGER STD X12 1

REAR AXLE

2.1

2.2

Serie 200

10 Nm

4 Nm

2.5

3 Nm

BLUE PAPER WILD HT 202012 | ORBEA ORBEA | 13TECHNICAL MANUAL

PROTECTORS

CHAINSTAY RUBBER PROTECTOR

03 ART Nº: 11000410 QUANTITY

CHAINSTAY RUBBER PROTECTOR 1

SEATPOST CLAMP 34,9MM

05 ART Nº: 11160004 QUANTITY

SEATPOST CLAMP 34,9mm 1

CHARGING PORT RUBBER COVER

12 ART Nº: 11209614 QUANTITY

CHARGING PORT RUBBER COVER 1

MOTOR PROTECTOR KIT

04 KIT Nº: Y0000211 QUANTITY

4.1 RIGHT MOTOR PROTECTOR 1

4.2 LEFT MOTOR PROTECTOR 1

4.3 BOLT M4.1x16 2

4.4 BOLT M4x8 2

4.5 MOTOR PROTECTOR FIXING PLATE 1

4.6 BOLT M5x12 2

WILD HT BATTERY COVER KIT

06 KIT Nº: Y0000220 QUANTITY

6.1 BATTERY COVER WILT HT BLACK 1

6.2 BOLT M3x8 1

6.3 BOLT M3x10 1

6.4 M3 LOCKING WASHER 2

6.5 WASHER M3 1

6.6 WASHER 5x10x2 3

4.3

4.2

4.5

6.2

6.3

6.6

6.1

6.5

6.4

4.1

4.6

4.4

2 Nm

3 Nm

5.5

3 Nm

5.5

3 Nm

BLUE PAPER WILD HT 202014 | ORBEA ORBEA | 15TECHNICAL MANUAL

CHAINGUIDE CABLING

CHAINGUIDE OC BOSCH GEN4 32-38T

07 ART Nº: 11250034 QUANTITY

7.1 BOLT M5x20 1

7.2 CHAINGUIDE BODY 1

7.3 NUT M5 1

7.4 CHAINGUIDE BRACKET BOSCH GEN4 1

7.5 BOLT M6x10 2

7.6 WASHER M6 4

FRAME CABLEGUIDE KIT

08 KIT Nº: Y0000219 QUANTITY

8.1 RUBBER GROMMET 2mm 22x8 3

8.2 RUBBER GROMMET 3mm 30x10 1

8.3 RUBBER GROMMET 3mm 22x8* 1

* Not in size S. All cables enter the frame through the top hole. Cable routing through the frame stays the same.

7.1

7.2

7.3

8.2

8.3

7.4

7.5

Install 2,5mm worth of washers on each bolt

to separate the chainguide bracket from the motor.

4 Nm

10 Nm

Derailleur

Speed sensor

Brake

Dropper seatpost

Display

8.1

BLUE PAPER WILD HT 202016 | ORBEA ORBEA | 17TECHNICAL MANUAL

To internal battery’s downtube lower connector.

Battery cable

connector HMI connector: Display

Speed sensor

connector

To front of the bike throught

downtube to Kiox display.

Thought left chainstay

to speed sensor bracket.

ALL CONNECTIONS ARE MADE ON THE MOTOR´S

NON-DRIVE SIDE OC COMPONENTS KIOX HOLDER

OC COMPONENTS KIOX DISPLAY HOLDER 35MM

09 ART Nº: 11000527 QUANTITY

OC COMPONENTS KIOX DISPLAY HOLDER 35mm 1

BLUE PAPER WILD HT 202018 | ORBEA ORBEA | 19TECHNICAL MANUAL

Tornillo

INTERNAL BATTERY PLATE

INTERNAL BATTERY MOUNTING PLATE KIT

10 KIT Nº: Y0000221 QUANTITY

10.1 INTERNAL BATTERY MOUNTING PLATE 1

10.2 BOLT M4x10 DIN 7991 4

10.3 NUT M4 DIN934 4

BOSCH POWERTUBE AND ABUS (LOCK) SPECIFIC COMPONENTS

11 For the Bosch specifc electronic componets, Powertube battery and battery brackets, contact a Bosch Ebike dealer. Consult

the diagram on the next page for the break down of these components.

For the Powertube bracket lock and key, contact and Abus dealer.

10.3

10.2

10.1

10.2

10.3

4 Nm

6 Nm

The OC Components Kiox display bracket allows three po-

sitions of the display.

- In front of the handlebar

- On top of the handlebar

- Behind the handlebar

Turn the bracket around the handlebar and adjust the pi-

vot point between the bracket and the display holder until

the desired position is achieved.

To remove the Kiox display from the OC Components hol-

der, unscrew rst the bolt on the back of the holder with

a 2.5mm Allen key.

Using a bolt longer than the original may damage the dis-

play.

Consult the complete Kiox display user´s manual here:

https://www.bosch-ebike.com/fileadmin/EBC/Service/

Downloads/NA_MY19/BUI330_Kiox_MY19_US_ohne.

pdf?_=1539780786

It may be necessary to remove the holder from the hand-

lebar and reposition the cables so they are not tight before

xing the holder on the preferred position. The display ca-

bles must not be tight, otherwise they may be damaged

when crashing.

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