Orbitalum ESG Plus Guida
precision.
power.
simplicity.
Operating instructions
with spare parts list
Tungsten Grinde
r
ESG Plus
Code 790 052 774
│Machine-no:
________________________________
All rights reserved, in particular the rights of duplication and distribution as well as translation.
Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written
permission of Orbitalum Tools GmbH.
Operating instructions with spare parts list ESG Plus Table of contents
orbitalum tools gmbh
(12.07) MT_ESG Plus_BA_04_790052774_07.doc I
Table of contents
Page
0About these instructions 1
0.1 Warning messages 1
0.2 Further symbols and displays 2
0.3 Abbreviations 2
1Safety notes 3
1.1 Proper use 3
1.2 Safety regulations 3
1.3 Work safely 3
1.4 Waste disposal / environmental protection 4
1.5 Further safety regulations 4
2Construction of the product 5
2.1 Standard 5
2.2 Accessories (optional) 6
2.2.1 Diamond grinding wheels 6
2.2.2 Cutting device 6
2.2.3 Electrode holder 6
2.2.4 Clamping collet 6
2.2.5 Wall/table/vice-mounting plate 7
2.2.6 Protective cover 7
2.2.7 Double-Decker Kit ESG27
3Characteristics and range of applications 8
3.1 Characteristics 8
3.2 Range of applications 8
4Technical data 9
5Commissioning 10
5.1 Scope of supply 10
5.2 Transportation 10
6Operation 11
6.1 Switching on the ESG Plus 11
6.2 Grinding the electrodes 11
6.2.1 Combination of grinding angle and electrode
diameter 12
6.2.2 Sharpening electrodes 12
6.2.3 Surface-grinding the electrode tip 13
6.2.4 Cutting the electrodes to length 13
6.3 Switching off the ESG Plus 13
6.4 Replacing grinding wheels 14
7Assembly of the Double-decker Kit ESG215
8Maintenance 17
9What to do if...? 18
9.1 Fault elimination 18
9.2 Servicing/customer service 18
Table of contents Operating instructions with spare parts list ESG Plus
II (12.07) MT_ESG Plus_BA_04_790052774_07.doc
orbitalum tools gmbh
10 Spare parts list 19
Operating instructions with spare parts list ESG Plus 0 About these instructions
orbitalum tools gmbh
(12.07) MT_ESG Plus_BA_04_790052774_07.doc 1
0 About these instructions
To allow quick understanding of these instructions and safe handling of the
machine, all the warning messages, notes and symbols used in these
instructions are presented here along with their meaning.
0.1 Warning messages
In these instructions, warning messages are used to warn you against the
dangers of injury or material damage. Always read and observe these warning
messages!
This is a warning symbol. It should warn you against dangers
of injury.
Follow all instructions which are identified with this safety
symbol in order to avoid injuries or death.
Warning
symbol Meaning
DANGER
Direct danger!
Non-observance could result in death or critical injury.
:Restrictions (if applicable).
XMeasures to prevent danger.
WARNING
Possible danger!
Non-observance could result in serious injury.
:Restrictions (if applicable).
XMeasures to prevent danger.
ATTENTION
Dangerous situation!
Non-observance could result in minor injuries.
ATTENTION
Dangerous situation!
Non-observance could result in material damage.
0 About these instructions Operating instructions with spare parts list ESG Plus
2 (12.07) MT_ESG Plus_BA_04_790052774_07.doc
orbitalum tools gmbh
0.2 Further symbols and displays
Symbol Meaning
Important
Note
Notes: Contain particularly important information for
comprehension.
Instruction: You must take notice of this symbol.
1.
Request for action in a sequence of actions: You have to do
something here.
X
Single request for action: You have to do something here.
ZConditional request for action: You have to do something here
if the specified condition is met.
0.3 Abbreviations
Abbr. Meaning
ESG Plus Tungsten Grinder
Operating instructions with spare parts list ESG Plus 1 Safety notes
orbitalum tools gmbh
(12.07) MT_ESG Plus_BA_04_790052774_07.doc 3
1 Safety notes
The Tungsten Grinder (called ESG Plus in this document) is state of the art.
Any other use than that described in these instructions can lead to injury to the
user or other persons. In addition the device or other objects can be damaged.
Therefore:
•Always ensure that the device is in good working condition, and always
comply with these notes on safety.
•Keep the complete documentation close by the device.
•All regulations generally valid for the prevention of accidents must be
observed.
1.1 Proper use
The ESG Plus is intended only to be used to process welding electrodes.
1.2 Safety regulations
•Only use the dimensions and materials quoted in these instructions. Other
materials should only be used after consulting Orbitalum Tools customer
service department.
•Only use authentic Orbitalum Tools spare parts and materials.
•Check the ESG Plus daily for any externally visible damage or defects.
Have any damage or defects repaired immediately.
•Work on the electrical equipment should only be carried out by a qualified
electrician.
•Only operate the ESG Plus if the electrical protective devices function.
•The tapped holes at the ESG Plus must always be free of dust, clean if
necessary.
•Pull out the power plug before carrying out repair and maintenance work.
1.3 Work safely
"Play your part in ensuring safety at work."
•Report any changes in operating performance to the responsible person
immediately.
•Carry out all work with an awareness of safety.
1 Safety notes Operating instructions with spare parts list ESG Plus
4 (12.07) MT_ESG Plus_BA_04_790052774_07.doc
orbitalum tools gmbh
•When working with the ESG Plus, wear protective goggles, safety gloves
and breathing mask.
•Turn the device off at the end of each operating cycle.
•Before cleaning pull out the ESG Plus power plug and let the device coast.
Danger of being injured!
:Keep hands away from the tool during processing.
XWear safety gloves.
1.4 Waste disposal / environmental protection
•Use a suction unit or an industrial-type vacuum cleaner to collect the
grinding dust.
Discarded electric tools and accessories contain a large share of
valuable raw and synthetic materials which can be recycled.
Therefore:
•Electrical (electronic) devices which are marked with the symbol to the left,
may not be disposed of with household waste in accordance to the EU
directive 2002/96/EC.
•By actively using the offered return and collection systems, you actively
contribute to the reuse, recycling and utilization of electrical (electronic)
devices.
•Electrical (electronic) used devices contain parts which must be handled
selectively according to the EU directive. Separate collection and selective
treatment is the basis for environment-friendly disposal and the protection
of human health.
•Our products that were sold to you after August 13th, 2005 are taken back
and treated according to legal standards. These products have to be send
free of charge.
•The return of used devices which pose a health or safety risk for human
beings due to soiling during use may be refused.
•The legally compliant disposal of electrical (electronic) devices that were
placed on the market before August 13th, 2005 are in the responsibility of
the end-user.
1.5 Further safety regulations
Observe country-specific regulations, norms and guidelines.
WARNING
(RL 2002/96/EC)
Operating instructions with spare parts list ESG Plus 2 Construction of the product
orbitalum tools gmbh
(12.07) MT_ESG Plus_BA_04_790052774_07.doc 5
2 Construction of the product
2.1 Standard
1 Motor
2 ON/OFF switch
3 Identification plate
4 ESG Plus grinding head
5 Fastening bolt head to motor
3
2
1
4
5
2 Construction of the product Operating instructions with spare parts list ESG Plus
6 (12.07) MT_ESG Plus_BA_04_790052774_07.doc
orbitalum tools gmbh
2.2 Accessories (optional)
2.2.1 Diamond grinding wheels
Exchangeable grinding wheel diamond-coated on both sides.
Version Code
Standard 790 052 487
Rough 790 052 488
2.2.2 Cutting device
To cut tungsten electrodes to fixed length.
For electrode diameters 1.0; 1.6 and 2.4 mm (0.040; 0.060 and 0.095 inch).
Fixed cutting lengths: 12; 13; 15 and 17 mm selectable (0.470; 0.500; 0.600
and 0.670 inch). Other cutting lengths possible.
Code
790 052 513
2.2.3 Electrode holder
Without clamping collet.
Code
790 052 457
2.2.4 Clamping collet
For clamping the electrode into the holder.
Range [mm] Range [inch] Code
1.0 – 3.2 0.039 – 0.126 790 052 481
Altri manuali per ESG Plus
1
Indice
