Ormazabal CMS-17 Manuale di istruzioni

General Instructions
IG-178-GB
version 01
Secondary Distribution
Switchgear
Primary Distribution
Switchgear Protection and
Automation Distribution
Transformers
Transformer
Substations Low Voltage
Boards
LIB
11.08.2011
CMS-17
SWITCHING AND BREAKING SUBSTATION

Legal Deposit: BI-2226/2010
CAUTION!
When MV equipment is operating, certain components are live, other parts may be in movement and some may reach high
temperatures. Therefore, the use of this equipment poses electrical, mechanical and thermal risks.
In order to ensure an acceptable level of protection for people and property, and in compliance with applicable environmental
recommendations, Ormazabal designs and manufactures its products according to the principle of integrated safety, based on
the following criteria:
Elimination of hazards wherever possible.
Where elimination of hazards is neither technically nor economically feasible, appropriate protection functions are
incorporated in the equipment.
Communication about remaining risks to facilitate the design of operating procedures which prevent such risks,
training for the personnel in charge of the equipment, and the use of suitable personal protection equipment.
Use of recyclable materials and establishment of procedures for the disposal of equipment and components so
that once the end of their useful lives is reached, they are duly processed in accordance, as far as possible, with
the environmental restrictions established by the competent authorities.
Consequently, the equipment to which the present manual refers complies with the requirements of section 11.2 of the
forthcoming IEC standard 62271-1. It must therefore only be operated by appropriately qualified and supervised personnel, in
accordance with the requirements of standard EN 50110-1 on the safety of electrical installations and standard EN 50110-2 on
activities in or near electrical installations. Personnel must be fully familiar with the instructions and warnings contained in this
manual and in other recommendations of a more general nature which are applicable to the situation according to current
legislation.
The above must be carefully observed, as the correct and safe operation of this equipment depends not only on its design but
also on general circumstances which are in general beyond the control and responsibility of the manufacturer. More specifically:
The equipment must be handled and transported appropriately from the factory to the place of installation.
All intermediate storage should occur in conditions which do not alter or damage the characteristics of the
equipment or its essential components.
Service conditions must be compatible with the equipment rating.
The equipment must be operated strictly in accordance with the instructions given in the manual, and the
applicable operating and safety principles must be clearly understood.
Maintenance should be performed properly, taking into account the actual service and environmental conditions
in the place of installation.
The manufacturer declines all liability for any significant indirect damages resulting from violation of the guarantee, under any
jurisdiction, including loss of income, stoppages and costs resulting from repair or replacement of parts.
Guarantee
The manufacturer guarantees this product against any defect in materials and operation during the contractual period. In the
event that defects are detected, the manufacturer may opt either to repair or replace the equipment. Improper handling of this
equipment and its repair by the user shall constitute a violation of the guarantee.
Registered Trademarks and Copyrights
All registered trademarks cited in this document are the property of their respective owners. The intellectual property of this
manual belongs to the manufacturer.
In view of the constant evolution in standards and design, the characteristics of the elements contained in this manual are
subject to change without prior notification.
These characteristics, as well as the availability of components, are subject to confirmation by Ormazabal’s Technical -
Commercial Department.

Page 3 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
IG-178-GB
version 01
11.08.2011
CONTENTS
1.DESCRIPTION AND MAIN CHARACTERISTICS ............................................................. 4
1.1.INTERIOR SWITCHGEAR .......................................................................................... 5
1.1.1.Technical Characteristics: CGMCOSMOS system.................................................. 6
1.2.PREFABRICATED ENCLOSURE............................................................................... 7
1.3.MECHANICAL CHARACTERISTICS.......................................................................... 8
1.3.1.Concrete Enclosure................................................................................................. 8
1.3.2.Electrical equipment................................................................................................ 9
1.3.3.Concrete Enclosure and Electrical Equipment........................................................ 9
2.TRANSPORT.................................................................................................................... 10
2.1.LIFTING METHODS.................................................................................................. 10
2.2.ACCESS.................................................................................................................... 11
2.3.OVERLAND TRANSPORT........................................................................................ 11
2.4.SEA TRANSPORT .................................................................................................... 12
2.5.DELIVERY CONDITIONS.......................................................................................... 12
3.INSTALLATION................................................................................................................ 13
3.1.LOCATION ................................................................................................................ 13
3.2.PLANNING ................................................................................................................ 13
3.3.EXCAVATION DIMENSIONS.................................................................................... 14
3.4.LEVELLING PROCESS ............................................................................................ 15
3.5.EARTH CONNECTION.............................................................................................. 15
3.5.1.Protective Earth Connection.................................................................................. 15
3.5.2.External Earthing Circuit........................................................................................ 16
3.6.MV CABLE ACCESS ................................................................................................ 17
3.7.MV CABLE CONNECTIONS..................................................................................... 18
4.SEQUENCE OF OPERATIONS OF THE SWITCHGEAR ............................................... 18
4.1.OPERATING THE MV SWITCHGEAR...................................................................... 18
5.MAINTENANCE................................................................................................................ 18
5.1.REPLACING THE ELECTRICAL EQUIPMENT........................................................ 19
6.ADDITIONAL INFORMATION.......................................................................................... 23
6.1.SPARES AND ACCESSORIES ................................................................................ 23

Page 4 of 20
11.08.2011
IG-178-GB
version 01
Page 4 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
1. DESCRIPTION AND MAIN CHARACTERISTICS
Ormazabal's CMS-17 externally operated Switching and Breaking Substation has been
designed in accordance with standard EN 62271-202, to be used in public electrical
distribution networks of up to 24 kV.
1. Interior switchgear
1.1. MV switchgear (CGMCOSMOS system)
2. Prefabricated Concrete Enclosure
2.1. Concrete monoblock enclosure
2.2. Removable cover
2.3. Access door to the MV switchgear
2.4. Bottom entry and exit of MV cables
2.5. Side exit of MV cables
Figure 1.1: Main components of CM
S
-
17
1.1
2.3
2.3
2.1 2.5
2.2
2.4
2.5

Page 5 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
IG-178-GB
version 01
11.08.2011
1.1. INTERIOR SWITCHGEAR
The electrical equipment of the CMS-17 Switching and Breaking Substation is located inside
and anchored to the enclosure and has the following types of configuration:
a) Switching and Breaking Substation, made up of the following components:
- Switchgear unit formed by up to 4 MV feeder functions completely insulated in
SF6, with an insulation voltage of 24 kV.
b) Switching and Breaking Substation with Protection units, made up of the following
components:
- Switchgear unit formed by 2 MV feeder functions completely insulated in SF6, with
up to two fuse protection units.
The maximum single-wire diagrams available for the CMS-17 Switching and Breaking
Substation are shown below:
Figure 1.2: CMS-17 substation 4L single-wire diagram Figure 1.3: CMS-17 substation 2LP+P single-wire
diagram

Page 6 of 20
11.08.2011
IG-178-GB
version 01
Page 6 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
1.1.1. Technical Characteristics: CGMCOSMOS system
MV Switchgear Unit CGMCOSMOS
Insulation SF6
Rated voltage kV 24
kV Power freq.: 50/60
Insulation level kV Lightning impulse: 125/145
Busbar (IEC 62271-200):
Rated current A 400/630
Rated short-time withstand current kA 16 eff. (1 s)
Peak value kA 40
Switch-disconnector (IEC 60265-1):
Type Rotation (category E3)
Rated current A 400/630
Rated short-time withstand current kA 16 eff. (1 s)
Peak value kA 40
Short-circuit making capacity kA 16 / 40
Nº of short-circuit closing operations CO/CO 5
Earthing Switch (IEC 62271-102)
Rated short-time withstand current kA 16 eff. (1 s)
Peak value kA 40
Short-circuit making capacity kA 16 / 40 (category E2)
Nº of short-circuit closing operations CO/CO 5
Fuse Protection Function
Rated current A 200
Short-time current (main circuit) kA 16 (1 s)
Main switch making capacity kA 40
Opening capacity Co/Co kA 16
Nº of short-circuit closing operations CO/CO 5

Page 7 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
IG-178-GB
version 01
11.08.2011
1.2. PREFABRICATED ENCLOSURE
Made up of:
Concrete monoblock prefabricated construction with a door opening measuring
1420 mm high and 1720 mm wide.
Prefabricated removable concrete cover.
Double door measuring 1420 x 900 mm each, with a system enabling it to be fixed in
place at 90º and 180º. It has a document holder with documentation relating to the
Switching and Breaking Substation.
Cable entry and exit holes, four at the bottom of the enclosure, with a diameter of
174 mm. Additionally, the substation also has 400 x 132 mm cable exit holes on both
sides of the enclosure that allow servitude access to adjoining plots.
Connection point for the protective earth of the electrical equipment as well as for the
enclosure, located on the inside of the enclosure's left side wall.
Concrete floor and fixing rails for assembling the cubicle layout.
Frontal ventilation through the doors in compliance with IP23D protection rating,
according to IEC 60529.
Figure 1.4: Prefabricated concrete enclosure

Page 8 of 20
11.08.2011
IG-178-GB
version 01
Page 8 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
1.3. MECHANICAL CHARACTERISTICS
The dimensions and weights of the CMS-17 Switching and Breaking Substation are given
below.
1.3.1. Concrete Enclosure
Dimensions
Total 2080
Height Visible mm 1600
Width mm 2170
Depth mm 1310
Figure 1.5: Enclosure dimensions
Weight
Body kg 2180
Cover kg 515
Floor kg 440
Total weight *kg 3135
(*) Electrical equipment not included.
Dimensions in millimetres
1310
2170
480
1600
2080

Page 9 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
IG-178-GB
version 01
11.08.2011
1.3.2. Electrical equipment
Dimensions
4L 2L2P
Height mm 1300
Width mm 1460
(4 x 365 mm) 1670
(2 x 365 mm + 2 x 470 mm)
Depth mm 735
Weight
4L 2L2P
Weight kg 344
(4 x 86 kg) 430
(2 x 86 kg + 2 x 129 kg)
1.3.3. Concrete Enclosure and Electrical Equipment
4L 2L2P
Maximum weight kg 3500 3600

Page 10 of 20
11.08.2011
IG-178-GB
version 01
Page 10 of 24
GENERAL INSTRUCTIONS FOR
CMS-17
SWITCHING AND BREAKING SUBSTATION
2. TRANSPORT
2.1. LIFTING METHODS
The CMS-17 Switching and Breaking Substation has 4 DEHA-type inserts (6000-2-0170) which
enable it to be handled using the proper lifting beam, slings and hooks in order to guarantee a
hoisting as balanced as possible.
Figure 2.1: Correct coupling method using DEHA hooks
Figure 2.2: Placement of the lifting beam used for hoisting the CM
S
-
17
Dimensions in millimetres
4700
1900
2800
Indice
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