Ozito BJK-1010 Manuale utente

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Biscuit Joiner
1010W
Instruction Manual
3 Year Replacement Warranty
BJK-1010
WARNING! Read all safety warnings and all instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
To view the full range visit: www.ozito.com.au
0112

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SPECIFICATIONS - MODEL NO. BJK-1010
KNOW YOUR PRODUCT
Motor Size:
Input:
No-load speed:
Disc diameter:
Blade bore diameter:
Max. cutting depth:
Fence adjustment:
Spindle dimension:
Weight:
1010W
230-240V~50Hz
11,000 min-1
100x22x4mm
22mm
14mm
0 - 90°
M 10
3.25kg
Trigger switch (with safety lock off)1.
Bevel locking knob2.
Base3.
Bevel adjustment scale4.
Kerf guide5.
Centreline indicator6.
Fence7.
Height locking knob8.
Depth adjustment knob (not shown)9.
Height adjustment scale (not shown)10.
Spindle lock (not shown)11.
Assist handle12.
Dust port13.
Dust bag14.
Rear handle15.
1
2
3
5
6
9
12 13
8
7
4
11
10
14 15

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TABLE OF CONTENTS
SPECIFICATIONS ………………………………………..
INTRODUCTION…………………………………………
ELECTRICAL SAFETY…………….………………………
GENERAL POWER TOOL SAFETY WARNINGS………
BISCUIT JOINER SAFETY WARNINGS ……………….
PREPARATION & SET-UP…………………………………
OPERATION………………………………………………
BISCUIT GUIDE............................................................
JOINTS.........................................................................
MAINTENANCE…………….……………………………
TROUBLESHOOTING..................................................
SPARE PARTS …………….……………………………...
DESCRIPTION OF SYMBOLS ………………………….
PACK CONTENTS ………………………………………
WARRANTY………………………………………………
Page 2
Page 4
Page 4
Page 5
Page 7
Page 8
Page 12
Page 13
Page 14
Page 15
Page 17
Page 18
Page 18
Page 19
Page 20

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Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power
supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and
New Zealand.
This tool is double insulated in accordance with AS/NZS 60745-1; therefore no
earth wire is required.
If the supply cord is damaged, it must be replaced by a qualified electrician or a power tool
repairer in order to avoid a hazard.
If operating a power tool in a damp location is unavoidable use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Note: Double insulation does not take the place of normal safety precautions when
operating this tool. The insulation system is for added protection against injury resulting
from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use,
inspect the extension lead for signs of damage, wear and ageing. Replace the extension
lead if damaged or defective. When using an extension lead on a reel, always unwind the
lead completely. Use of an extension lead not suitable for the power input of the tool or
which is damaged or defective may result in a risk of fire and electric shock.
INTRODUCTION
Congratulations on purchasing an Ozito Biscuit Joiner. We aim to
provide quality tools at an affordable price. We hope you will enjoy
using this tool for many years.
Your Ozito Biscuit Joiner BJK-1010 has been designed to cut
grooves for biscuit dowel joints in solid wood, ply wood, chipboard
and MDF fibre board and is intended for DIY use only.
ELECTRICAL SAFETY
WARNING! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce risk of fire, electric
shock, personal injury and material damage.

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1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power
tools that have the switch on invites accidents.
WARNING! Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference. The term “power
tool” in all of the warnings refers to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
GENERAL POWER TOOL SAFETY WARNINGS

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d) Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its service
agent or similarly qualified persons in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS

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BISCUIT JOINER SAFETY WARNINGS
Disc cutters must be rated for at least the speed marked on the tool. Disc
cutters running over rated speed can fly apart and cause injury.
Always use the guard. The guard protects the operator from broken disc cutter
fragments and unintentional contact with the disc cutter.
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool
“live“ and could give the operator an electric shock.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Recommendations for the use of a residual current device with a rated residual
current of 30mA or less.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged
or defective may result in a risk of fire and electric shock.
It is recommended that the extension lead is a maximum of 25m in length. Do Not
use multiple extension leads.

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Centrelines
The centreline of the workpiece and the centreline of the biscuit must be lined up accurately
to ensure a successful joint. Always measure the centrelines with a square. Always use a
pencil to make marks on your workpieces, so they can easily be removed on completion of
the joins.
The centreline marking procedure is outlined below:
Accurately measure the width of your workpiece. (Fig. 2)1.
Divide the measurement by 2 which will give you the distance2.
between the edge and the centre of the face of the workpiece.
Mark a point several times across the face of the workpiece to
indicate the centre. (Fig. 3)
Using a ruler, mark the centreline across the entire face of the3.
workpiece. (Fig. 4)
PREPARATION & SET-UP
Make sure your biscuit joiner is unplugged before performing any of the preparation
and setup operations described in this manual.
Assembling the dust bag
Ensure the zipper on the end of the dust bag (14) is closed.1.
Line up the flat edge on the dust bag (14) and dust port (13)2.
connection and push together firmly until the surfaces are
flush. (Fig. 1)
Note: Ensure that the clip securing the dust bag (14) to the plastic
connection is located in its recess.
WARNING! Failure to unplug your biscuit joiner could result in accidental starting
causing possible serious personal injury.
Fig. 4
Fig. 1
Fig. 2
Fig. 3

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Adjusting the cutting depth
The depth adjustment knob (9) controls the depth of the cut made by your biscuit
joiner in the workpiece as required for your biscuit.
As the plunge is pushed forward into the workpiece, the
depth stop moves forward towards the depth adjustment
knob (9). (Fig. 7)
When the depth stop contacts the depth adjustment knob (9), the blade is
prevented from cutting further into the workpiece.
The procedure for adjusting the cutting depth is set out below:
Rotate the depth adjustment knob (9) clockwise or1.
anti-clockwise until you hear a click. (Fig. 8) This
indicates that the depth adjustment knob (9) is locked
in the correct position. The markings on the depth
adjustment knob (9) relate to cutting depth according
to the biscuit used.
It is recommended that the centreline of the biscuit4.
should be 65mm from the edge of the workpiece.
Using a square, measure and mark a point 65mm from
both edges of the workpiece. Draw the centreline of
the biscuit. (Fig. 5)
Using a square, draw a continuation of the centreline5.
on the top of the workpiece (Fig. 6), for use when
aligning the centreline indicator (6) of your biscuit
joiner to the workpiece.
PREPARATION & SET-UP
Fig. 8
Fig. 6
Fig. 5
Fig. 7

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Adjusting the cutting angle
When using your biscuit joiner to make mitred joins, it is necessary to change the angle of
cut to match the bevel for an accurate join.
The procedure for adjusting the cutting angle is outlined below:
Loosen the bevel locking knob (2) (rotate anti-clockwise)1.
and move the fence (7) to the desired angle on the bevel
adjustment scale (4). (Fig. 10)
Ensure that the face of the fence (7) is flush with the2.
workpiece. Retighten the bevel locking knob (2) (rotate
clockwise). (Fig. 11)
Your choice of biscuit is dictated by the size of the workpiece. The following table shows
the relationship of the markings on the depth adjustment knob (9) to cutting depth and the
biscuit used according to material thickness.
Marking Biscuit Cutting Depth
0 #0 8mm
10 #10 10mm
20 #20 12.5mm
M N/A 13.5mm (maximum)
Note: It is recommended to check the accuracy of the depth adjustment knob (9) as part of
your setup procedure. This can be achieved by setting the depth adjustment knob (9) using
the procedure outlined above, then extending the blade until the depth stop contacts the
depth adjustment knob (9).
Measure the distance between the blade and the face of the fence
(7). (Fig. 9) To adjust the scale, rotate the depth stop screw until
the depth of the blade matches the scale as outlined in the above
table. Rotate depth stop screw anti-clockwise to increase the depth,
and clockwise to decrease the depth.
PREPARATION & SET-UP
Fig. 11
Fig. 10
Fig. 9
Altri manuali per BJK-1010
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Indice
Altri manuali Ozito Biscuit Joiner




















