Panasonic Micro-Imagechecker PV310 Manuale utente

Advanced Ultra High-Speed

Imagechecker

Ultra-compact

camera Double-speed

random camera Standard camera Camera switching

unit

PV310 ARCT1B268E-2

ARCT1B268E-2 200702-2YT

Image Processing Device

Matsushita Electric Works, Ltd.

Image Processing Device MICRO-IMAGECHECKER PV310

ARCT1B268E-2 '07 2

http://www.mew.co.jp/ac/e

The PV310 achieves ultra high-speed image processing by:

• utilizing two processors

(image processor + high-performance RISC CPU)

• optimizing its software

(unique, high-speed image processing algorithm)

Scratches, stains, chipped edges, burrs

and other defects that could previously

only be detected by a more upscale

model can now be detected.

13 filters are available to increase

the reliabilty and accuracy of

inspections.You may combine up

to 5 filters.

Image data can be saved on a CF card even during inspection, which allows you to

examine the data in your office at your convenience or transfer configuration settings to

another Imagechecker.

You can also transfer image data via Ethernet.You can set the file name to be transferred,

image output method, etc.The software which allows you to receive data is available on

our website free of charge.

OK NG

2 3

High

Performance

RISC-CPU

Image

Processor

Software

Optimization

Excellent Peripheral Functions of the PV310

Ultra-Compact Camera

(12 mm diameter)

Ultra-compact camera have been added to the conventional variety of

cameras already supported.This facilitates miniaturizing target

equipment and retrofitting cameras in narrower spaces.

New Function

Improved

New Function

New Function New Function

New Function

Branch Execution/Designated Execution

Flaw Detection

Filters Increase Reliability

Image DataTransfer and Storage When Running

Change inspection routines immediately!Tooling changes are a thing of

the past!

Branch

execu-

tion

Desig-

nated

execution

Branches the instruction

stream to choose an

inspection to be executed

depending on the test results.

Provides high-speed

execution without tooling

changes, reducing time for

inspections.

Start signal input

(Designate the inspections to be executed)

Inspection 1 Inspection 2 Inspection 1 Inspection 2 Inspection 3

Block 1Execute Block 2 Execute Block 3 Block 2 Block 3

Start signal input

Execute Block 1

Test + Judgment

Enhanced Functionality, Improved Performance

Smart Matching From

0 to 360

Auto Area

Adjustment

The matching function has been improved to inspect

workpieces rotated from 0 to 360.

The inspection area can be

automatically adjusted to the workpiece

size to cover slight variations

(dimensional tolerance of workpieces).

Low Contrast

Matching

The workpiece can be detected even if

the contrast to the background is low or

if the workpiece itself is damaged.

Auto

adjustment

Detects low-contrast

images. Detects partly chipped

images.

Surface scratches

and stains Chipping and burrs

Chipping and burrs

(Black noise removal)

Workpiece

(Edge detection)

•Filter useful for noise removal

•Filter useful for contour extraction

Expansion →Contraction

Sobel

Expansion

Median

Smoothing

Background

cutting

Contraction →

Expansion

Expansion →

Contraction

Prewitt

Laplacian

Edge enhancement

Edge detection:

Y direction

Edge detection:

X direction

Sobel

Contraction

The PV310 achieves ultra high-speed image processing by:

• utilizing two processors

(image processor + high-performance RISC CPU)

• optimizing its software

(unique, high-speed image processing algorithm)

Scratches, stains, chipped edges, burrs

and other defects that could previously

only be detected by a more upscale

model can now be detected.

13 filters are available to increase

the reliabilty and accuracy of

inspections.You may combine up

to 5 filters.

Image data can be saved on a CF card even during inspection, which allows you to

examine the data in your office at your convenience or transfer configuration settings to

another Imagechecker.

You can also transfer image data via Ethernet.You can set the file name to be transferred,

image output method, etc.The software which allows you to receive data is available on

our website free of charge.

OK NG

2 3

High

Performance

RISC-CPU

Image

Processor

Software

Optimization

Excellent Peripheral Functions of the PV310

Ultra-Compact Camera

(12 mm diameter)

Ultra-compact camera have been added to the conventional variety of

cameras already supported.This facilitates miniaturizing target

equipment and retrofitting cameras in narrower spaces.

New Function

Improved

New Function

New Function New Function

New Function

Branch Execution/Designated Execution

Flaw Detection

Filters Increase Reliability

Image DataTransfer and Storage When Running

Change inspection routines immediately!Tooling changes are a thing of

the past!

Branch

execu-

tion

Desig-

nated

execution

Branches the instruction

stream to choose an

inspection to be executed

depending on the test results.

Provides high-speed

execution without tooling

changes, reducing time for

inspections.

Start signal input

(Designate the inspections to be executed)

Inspection 1 Inspection 2 Inspection 1 Inspection 2 Inspection 3

Block 1Execute Block 2 Execute Block 3 Block 2 Block 3

Start signal input

Execute Block 1

Test + Judgment

Enhanced Functionality, Improved Performance

Smart Matching From

0 to 360

Auto Area

Adjustment

The matching function has been improved to inspect

workpieces rotated from 0 to 360.

The inspection area can be

automatically adjusted to the workpiece

size to cover slight variations

(dimensional tolerance of workpieces).

Low Contrast

Matching

The workpiece can be detected even if

the contrast to the background is low or

if the workpiece itself is damaged.

Auto

adjustment

Detects low-contrast

images. Detects partly chipped

images.

Surface scratches

and stains Chipping and burrs

Chipping and burrs

(Black noise removal)

Workpiece

(Edge detection)

•Filter useful for noise removal

•Filter useful for contour extraction

Expansion →Contraction

Sobel

Expansion

Median

Smoothing

Background

cutting

Contraction →

Expansion

Expansion →

Contraction

Prewitt

Laplacian

Edge enhancement

Edge detection:

Y direction

Edge detection:

X direction

Sobel

Contraction

Operation

keypad

4 5

High-Speed Enhancements

High

Performance

RISC-CPU Image

Processor

Software

Optimization

[High Speed 1]

[High Speed 2]

[High Speed 3]

[High Speed 4]

Smart Matching

Feature Extraction

Detects the presence (or absence) of a pattern (object) in

the search area that matches the template registered.

Detection of sub-pixel position possible with gray scale

matching. In addition, using the gray scale differential

processing function, shape inspection, e.g.to detect chips

or other flaws in an object, can also be carried out

simultaneously.

Features, such as the number of objects, the area, central

coordinates, angle of the main axis, projection width or

perimeter length, can be extracted using a binary image.

Gray Scale Window

An area can be created in a 256 gray scale image, with a

rectangular, circular or polygonal shape over the area

where object detection is to take place. An average value

for the brightness data (gray scale value) for all pixels in

that area can be calculated.

Gray Scale Edge

The distance between lead pins or pitch size can be

measured for an inspection object.Parameters allow settings

to be made in great detail.Using the extreme accuracy of

sub-pixel processing, the edge in question can be reliably

extracted for a wide variety of object states.

Detects registered

template

Detection Image

Binary Window

Judges whether a certain amount of area for an object is present

using a binary image. High-speed processing is 23 times as fast

as previous models, even when multiple inspection areas are

specified.

[Processing Time] PV310: 2.1 ms Previous Model: 49.1 ms

Conditions:With orientation correction, inspection area: 486 x 452

[Processing Time] PV310: 0.9 ms Previous Model: 1.8 ms

Conditions:With orientation correction, inspection area: 200 x 160

Binary Edge

Determination of position and simple size measurement can be

carried out at approximately twice the speed of previous models.There

is no effect on inspection speed even if the inspection area is

increased for purposes of stability.

Conditions:With orientation correction, inspection area: 486 x 452

The PV310 can be used for a wide range of applications where high-speed processing is required, e.g.

inspecting:

Applications

Semi-Translucent Mode Fill Mode

Data Monitor

Up to 50 inspection results can be displayed in

a list on the monitor, allowing the operator to

check the results on the monitor.Threshold

adjustment (upper and lower limit values) can

also be changed on the data monitor without

having to enter them in the settings menu.

The size and display position can also be

changed.

Menu Background Settings

A semi-transparent mode, allowing operations to be carried out while viewing captured images,

and a fill mode, which blocks out background colors, are both supported.You can select the menu

background color and set it as default.

User-Friendly Interface

An operation keypad makes configuration as easy as child's play.

The color display is easy to read and allows you to grasp information quickly.

Rich Information Display

The high performance VGA monitor displays inspected objects on the screen with high fidelity.Operations and settings can be

carried out easily via the pull-down menus and keypad.

Readability has been improved by displaying guidelines and character information in color and using a large character font.

In addition, parallel inspection output results can be monitored in color.

Displays various messages, sub-windows for

checker settings and checker test results.

Displays OK (in green) when the output

judgment meets the judgment requirements

set in "Overall Judgment"

When the following signals are output, the

box below each signal is illuminated. (RUN

mode only)

R: READY signal

E: ERROR signal

1~8: D1 to D8 signals

Status Display Area

Currently Selected Model Number,

ModelTitle and Shutter Speed

Currently Displayed ImageType

Message Area

Overall Judgment Result

Signal Output Status

ExecutionTime

Screen Display Area

Menu Bar

Displays menus for

setting inspection

conditions and the

inspection environment.

Displays images, checker

areas, inspection results,

etc. depending on the

settings in Settings Mode.

Displays images, checker

areas, etc.

Settings windows called

from the menu bar are also

displayed in this area.

Just position the cursor on a

menu item and press

<Enter>.

Previous Model:36.0 ms

PV310:

3.8 ms

Condition:Without orientation

correction

Template: 128 x 128

Search area: 512 x 480

Previous Model:61.0 ms

PV310:

3.9 ms

Condition:With orientation

correction

Previous Model:69.0 ms

PV310:

1.7 ms

Condition:With orientation

correction

Previous Model:28.0 ms

PV310:

2.7 ms

Condition:With orientation

correction

Template: 486 x 452

Object color: Black

Inspection area: 486 x 452

Inspection area: 200 x 160

[Processing Time]

Presence/absence of parts

Part size

Part orientation

Presence/absence of date or

serial no.

Product nameplate label

Remote control switch printing

Cap tightness

Logo mark printing

Flat cable width

Label position

Debris/dirt on part

7-segment illumination

Substrate positioning

Metal part picking, etc.

times faster than

previous model

times faster than

previous model

times faster than

previous model

times faster than

previous model

Approx.

Operation

keypad

4 5

High-Speed Enhancements

High

Performance

RISC-CPU Image

Processor

Software

Optimization

[High Speed 1]

[High Speed 2]

[High Speed 3]

[High Speed 4]

Smart Matching

Feature Extraction

Detects the presence (or absence) of a pattern (object) in

the search area that matches the template registered.

Detection of sub-pixel position possible with gray scale

matching. In addition, using the gray scale differential

processing function, shape inspection, e.g.to detect chips

or other flaws in an object, can also be carried out

simultaneously.

Features, such as the number of objects, the area, central

coordinates, angle of the main axis, projection width or

perimeter length, can be extracted using a binary image.

Gray Scale Window

An area can be created in a 256 gray scale image, with a

rectangular, circular or polygonal shape over the area

where object detection is to take place. An average value

for the brightness data (gray scale value) for all pixels in

that area can be calculated.

Gray Scale Edge

The distance between lead pins or pitch size can be

measured for an inspection object.Parameters allow settings

to be made in great detail.Using the extreme accuracy of

sub-pixel processing, the edge in question can be reliably

extracted for a wide variety of object states.

Detects registered

template

Detection Image

Binary Window

Judges whether a certain amount of area for an object is present

using a binary image. High-speed processing is 23 times as fast

as previous models, even when multiple inspection areas are

specified.

[Processing Time] PV310: 2.1 ms Previous Model: 49.1 ms

Conditions:With orientation correction, inspection area: 486 x 452

[Processing Time] PV310: 0.9 ms Previous Model: 1.8 ms

Conditions:With orientation correction, inspection area: 200 x 160

Binary Edge

Determination of position and simple size measurement can be

carried out at approximately twice the speed of previous models.There

is no effect on inspection speed even if the inspection area is

increased for purposes of stability.

Conditions:With orientation correction, inspection area: 486 x 452

The PV310 can be used for a wide range of applications where high-speed processing is required, e.g.

inspecting:

Applications

Semi-Translucent Mode Fill Mode

Data Monitor

Up to 50 inspection results can be displayed in

a list on the monitor, allowing the operator to

check the results on the monitor.Threshold

adjustment (upper and lower limit values) can

also be changed on the data monitor without

having to enter them in the settings menu.

The size and display position can also be

changed.

Menu Background Settings

A semi-transparent mode, allowing operations to be carried out while viewing captured images,

and a fill mode, which blocks out background colors, are both supported.You can select the menu

background color and set it as default.

User-Friendly Interface

An operation keypad makes configuration as easy as child's play.

The color display is easy to read and allows you to grasp information quickly.

Rich Information Display

The high performance VGA monitor displays inspected objects on the screen with high fidelity.Operations and settings can be

carried out easily via the pull-down menus and keypad.

Readability has been improved by displaying guidelines and character information in color and using a large character font.

In addition, parallel inspection output results can be monitored in color.

Displays various messages, sub-windows for

checker settings and checker test results.

Displays OK (in green) when the output

judgment meets the judgment requirements

set in "Overall Judgment"

When the following signals are output, the

box below each signal is illuminated. (RUN

mode only)

R: READY signal

E: ERROR signal

1~8: D1 to D8 signals

Status Display Area

Currently Selected Model Number,

ModelTitle and Shutter Speed

Currently Displayed ImageType

Message Area

Overall Judgment Result

Signal Output Status

ExecutionTime

Screen Display Area

Menu Bar

Displays menus for

setting inspection

conditions and the

inspection environment.

Displays images, checker

areas, inspection results,

etc. depending on the

settings in Settings Mode.

Displays images, checker

areas, etc.

Settings windows called

from the menu bar are also

displayed in this area.

Just position the cursor on a

menu item and press

<Enter>.

Previous Model:36.0 ms

PV310:

3.8 ms

Condition:Without orientation

correction

Template: 128 x 128

Search area: 512 x 480

Previous Model:61.0 ms

PV310:

3.9 ms

Condition:With orientation

correction

Previous Model:69.0 ms

PV310:

1.7 ms

Condition:With orientation

correction

Previous Model:28.0 ms

PV310:

2.7 ms

Condition:With orientation

correction

Template: 486 x 452

Object color: Black

Inspection area: 486 x 452

Inspection area: 200 x 160

[Processing Time]

Presence/absence of parts

Part size

Part orientation

Presence/absence of date or

serial no.

Product nameplate label

Remote control switch printing

Cap tightness

Logo mark printing

Flat cable width

Label position

Debris/dirt on part

7-segment illumination

Substrate positioning

Metal part picking, etc.

times faster than

previous model

times faster than

previous model

times faster than

previous model

times faster than

previous model

Approx.

6 7

Full Selection of Interfaces

External interfaces are essential for image processing

devices of the future.The PV310 is equipped with a full

selection of interfaces that rival even large-scale devices.

PV310

PV310 Two cameras

Operation Keypad

•In RUN mode:

•In the setting mode:

• Backs up setting data and image data

captured by the unit.

The dedicated keypad with an

ergonomic structure provides

excellent operability. Up to two identical cameras can be

connected.The following camera types

are available.

Functions

The numerical output function has been greatly

simplified so that even a novice can set it easily.

Operation has also become even easier as both

numerical calculations and judgment output can now

be set on the same screen (up to 96 formulas).

Upgraded

Detection of sub-pixel position possible with gray

scale matching. In addition, using the gray scale

differential processing function, shape inspection,

etc. can also be carried out simultaneously. Memory

capacity has been increased 4 times over previous

models, allowing support for an even wider range of

applications.

Based on the position information obtained by the

matching function, the registered object and detected

object are overlapped and compared on a pixel-by-

pixel basis. Any pixels with a difference in brightness

over a certain level are detected.The area value of

such pixels can then be used to make pass/fail

judgments.

Feature Extraction

Features, such as the number of objects, workpieces,

area, central coordinates, angle of the main axis,

projection width or perimeter length can be extracted.

Gray Scale Window

An inspection area can be created in a 256 gray

scale image, with a rectangular, circular or polygonal

shape, over the area where object detection is to take

place. An average value for the brightness data (gray

scale value) for all pixels in that area can be

calculated.

360° Contour Matching

Stable position detection is possible even for objects

that overlap because their contours can be extricated.

The range of settings has been doubled and support

has been added for 4 cameras.

Supported Models:

• Matsushita Electric Works PLCs

• OMRON Corporation - C, CV and CS1 series

• Mitsubishi Electric Corporation - A, Q and FX series

• Rockwell Automation DF1 protocol

• Fuji Electric SX series

Ethernet Connection

• The PV310 can be connected to a LAN using high-speed Ethernet

(100BASE-TX) to meet various application requirements.

• Captured images and measurement data can be transmitted to a PC at

high speed even during operation.

• The inspection status of multiple PV310 units can be monitored from a

single PC.

• With the high-speed connection to a PC, backing up image data is also

easy.

External Memory (CF Card) Support

Note: Backup image data can be used as

regular bitmap files on a PC.

DIN Rail Installation

Connection of up toTwo

Identical Cameras

Connection of up to Four Cameras

by a Camera Switching Unit

• Can save captured images.

[Storage capacity:

Approx.2,000 images (512 MB)]

• Saves inspection results.

Facilitates trend tracking and data

analyses.

Cameras

PV310

Inspection programs for as many

as 64 product types can be set.

Smart Matching

Improved

Differential Function Numerical Calculation/

Judgment Output

Detects registered

template

Detection Image

Template

Matching

detection

Difference detected =

The shape of the inspection area can be set to

match particular targets.Mask area settings

can also be combined to allow efficient

inspections to be carried out only on the

necessary parts.

Mask

Rotation/Position Adjustment Mask

Multiple Adjustment

Highly accurate and reliable inspection is realized by automatically adjusting object orientation

and stop position deviation.

Complicated adjustments are also possible using the multiple adjustment function.

Search area Inspection object

Position

adjustment 1

Position

adjustment 2

Detection Image

Position Adjustment

Rotation Adjustment

Multiple Adjustment

Priority Adjustment

Inspection

area

Mask

PLC Link Function

• The PV310 can communicate easily with external

devices, such as PLCs, using the RS232C port.

• The PV310 can be connected to other companies'

PLCs without requiring additional programming. Of

course it can be connected to our PLCs, too.

VGA Monitor

Judgment results and program

settings are displayed in color for

outstanding visibility.

(Captured images are in black

and white.)

Up to four identical standard or double-speed random cameras can be

connected using a camera switching unit (option: ANPV3700).

* Excluding Ultra-compact camera

This connection is ideal for:

• Control of different inspections by a single controller unit

• Inspection of wide areas, and positioning of workpieces during the LCD

lamination process, etc.

Note: Commercially available VGA monitors may also be connected

(devices supporting horizontal synchronous frequency: 31.466KHz

and vertical synchronous frequency: 59.94KHz only.)

Operation cannot be guaranteed with devices from other manufacturers.

Standard camera

[ANM832 (CE)]

Double-speed random

camera [ANM831]

Ultra-compact camera

[ANPVCA1012]

Camera switching unit

(ANPV3700)

•Camera Switching Mode

Images taken by either of two cameras

connected to the camera switching unit

are output to the PV310.

* Available for ANM832 (CE) and

ANM831

•Camera Image Split Mode

(top/bottom split and left/right split)

Half images taken by two cameras are

combined into one, which is then

output to the PV310.

* Available for ANM832 (CE) only

6 7

Full Selection of Interfaces

External interfaces are essential for image processing

devices of the future.The PV310 is equipped with a full

selection of interfaces that rival even large-scale devices.

PV310

PV310 Two cameras

Operation Keypad

•In RUN mode:

•In the setting mode:

• Backs up setting data and image data

captured by the unit.

The dedicated keypad with an

ergonomic structure provides

excellent operability. Up to two identical cameras can be

connected.The following camera types

are available.

Functions

The numerical output function has been greatly

simplified so that even a novice can set it easily.

Operation has also become even easier as both

numerical calculations and judgment output can now

be set on the same screen (up to 96 formulas).

Upgraded

Detection of sub-pixel position possible with gray

scale matching. In addition, using the gray scale

differential processing function, shape inspection,

etc. can also be carried out simultaneously. Memory

capacity has been increased 4 times over previous

models, allowing support for an even wider range of

applications.

Based on the position information obtained by the

matching function, the registered object and detected

object are overlapped and compared on a pixel-by-

pixel basis. Any pixels with a difference in brightness

over a certain level are detected.The area value of

such pixels can then be used to make pass/fail

judgments.

Feature Extraction

Features, such as the number of objects, workpieces,

area, central coordinates, angle of the main axis,

projection width or perimeter length can be extracted.

Gray Scale Window

An inspection area can be created in a 256 gray

scale image, with a rectangular, circular or polygonal

shape, over the area where object detection is to take

place. An average value for the brightness data (gray

scale value) for all pixels in that area can be

calculated.

360° Contour Matching

Stable position detection is possible even for objects

that overlap because their contours can be extricated.

The range of settings has been doubled and support

has been added for 4 cameras.

Supported Models:

• Matsushita Electric Works PLCs

• OMRON Corporation - C, CV and CS1 series

• Mitsubishi Electric Corporation - A, Q and FX series

• Rockwell Automation DF1 protocol

• Fuji Electric SX series

Ethernet Connection

• The PV310 can be connected to a LAN using high-speed Ethernet

(100BASE-TX) to meet various application requirements.

• Captured images and measurement data can be transmitted to a PC at

high speed even during operation.

• The inspection status of multiple PV310 units can be monitored from a

single PC.

• With the high-speed connection to a PC, backing up image data is also

easy.

External Memory (CF Card) Support

Note: Backup image data can be used as

regular bitmap files on a PC.

DIN Rail Installation

Connection of up toTwo

Identical Cameras

Connection of up to Four Cameras

by a Camera Switching Unit

• Can save captured images.

[Storage capacity:

Approx.2,000 images (512 MB)]

• Saves inspection results.

Facilitates trend tracking and data

analyses.

Cameras

PV310

Inspection programs for as many

as 64 product types can be set.

Smart Matching

Improved

Differential Function Numerical Calculation/

Judgment Output

Detects registered

template

Detection Image

Template

Matching

detection

Difference detected =

The shape of the inspection area can be set to

match particular targets.Mask area settings

can also be combined to allow efficient

inspections to be carried out only on the

necessary parts.

Mask

Rotation/Position Adjustment Mask

Multiple Adjustment

Highly accurate and reliable inspection is realized by automatically adjusting object orientation

and stop position deviation.

Complicated adjustments are also possible using the multiple adjustment function.

Search area Inspection object

Position

adjustment 1

Position

adjustment 2

Detection Image

Position Adjustment

Rotation Adjustment

Multiple Adjustment

Priority Adjustment

Inspection

area

Mask

PLC Link Function

• The PV310 can communicate easily with external

devices, such as PLCs, using the RS232C port.

• The PV310 can be connected to other companies'

PLCs without requiring additional programming. Of

course it can be connected to our PLCs, too.

VGA Monitor

Judgment results and program

settings are displayed in color for

outstanding visibility.

(Captured images are in black

and white.)

Up to four identical standard or double-speed random cameras can be

connected using a camera switching unit (option: ANPV3700).

* Excluding Ultra-compact camera

This connection is ideal for:

• Control of different inspections by a single controller unit

• Inspection of wide areas, and positioning of workpieces during the LCD

lamination process, etc.

Note: Commercially available VGA monitors may also be connected

(devices supporting horizontal synchronous frequency: 31.466KHz

and vertical synchronous frequency: 59.94KHz only.)

Operation cannot be guaranteed with devices from other manufacturers.

Standard camera

[ANM832 (CE)]

Double-speed random

camera [ANM831]

Ultra-compact camera

[ANPVCA1012]

Camera switching unit

(ANPV3700)

•Camera Switching Mode

Images taken by either of two cameras

connected to the camera switching unit

are output to the PV310.

* Available for ANM832 (CE) and

ANM831

•Camera Image Split Mode

(top/bottom split and left/right split)

Half images taken by two cameras are

combined into one, which is then

output to the PV310.

* Available for ANM832 (CE) only

8 9

A full range of inspection modes to meet customers' needs. Support functions for optimal settings.

This function helps the user make settings that in the past relied heavily on human judgment, e.g. setting the focus, adjusting

the aperture, finding the optimal settings for the parallel monitor, lighting adjustment, density profile display, etc.

Gray scale values for the image are displayed

in an easily understandable table. The "Parallel Monitor" function is also useful during

actual operation for monitoring parallel input and

output signals to and from the PV310.

Settings

Setting Help

Density Profile Parallel Monitor

Checkers that have been set can be moved

collectively all at once.This is useful for fine

adjustment when re-setting cameras.It is also

convenient when transferring product type data to a

different device.

Collective

Movement

Passwords can be set in "environment" - "initial

settings".Vital setting data can be protected from

careless operating errors.

The PV300 is equipped with a variety of inspection

modes, such as position adjustment, rotation

adjustment, gray scale and binarization, to support a

wide range of inspection needs.

Collective Movement

Collective

Movement

Security Inspection Mode

Using a calendar function, the date a defect was

discovered and the number of inspections can be

added to saved color images.This is useful for later

verification (checking a defective product against a

saved image) and for analyzing defect tendencies.

Considering that the device may be shipped

overseas, the display can be switched between 6

different languages.The controller and dedicated

cameras are standardized items and CE compliant.

(Japanese)

(English)

Selection is easy using

the Environment Settings -

Language menu.

Image Storage Global Support

(Multi-language Display & CE

Compliance)

Feature Extraction

Smart Matching

Contour Matching

Flaw Detection

Binary Edge

Gray Scale

Edge

Feature

Extraction

Matching

Binary

Horizontal Edge

Binary Vertical

Edge

Gray Scale

Horizontal Edge

Gray Scale

Vertical Edge

Feature

Extraction

Matching

(Two checkers)

Contour

Matching

360 Matching

Position

Adjustment

Rotation

Adjustment

Binary Window

Gray ScaleWindow

Gray Scale Edge

Our popular menus and support software greatly improve workability during inspections.

A program stored on a Compact Flash card

can be downloaded to the controller unit using

a parallel external signal.

Statistical data such as the maximum, minimum and

average data values, number of failed results, etc.

can be displayed. Maximum, minimum and average

values in pass judgments can be checked, allowing

them to be used as a guide for subsequent upper and

lower limit settings.

Display and settings screens can be saved to

a memory card as bitmap files.This is

convenient for creating documents or for

checking previous images.

Support

Download from

CF Card

Statistical Support Print Screen

PC PV310

100BASE-TX

Parallel Handshake Support

Parallel external output of 96 inspection and numerical calculation results is available.

Full Peripheral Support with "AXTOOL" Vision SupportTool

The "AXTOOL" Vision Support Tool is full of enhanced functions and connects to PV310s

using a high-speed interface (100BASE-TX) to meet various application requirements.

Ethernet

Product type

data backup

screen

Document

display screen

Image data

display screen

1. Backup/recovery of image and settings data

2. Copy/move/deletion of image and settings data

3. Check saved images on PC

4. Convert settings data to CSV format. Editing possible with Excel.

Note:The screen design may differ from that shown.

Download AXTOOL for free from:

http://www.mew.co.jp/ac/e/fasys/vision/

8 9

A full range of inspection modes to meet customers' needs. Support functions for optimal settings.

This function helps the user make settings that in the past relied heavily on human judgment, e.g. setting the focus, adjusting

the aperture, finding the optimal settings for the parallel monitor, lighting adjustment, density profile display, etc.

Gray scale values for the image are displayed

in an easily understandable table. The "Parallel Monitor" function is also useful during

actual operation for monitoring parallel input and

output signals to and from the PV310.

Settings

Setting Help

Density Profile Parallel Monitor

Checkers that have been set can be moved

collectively all at once.This is useful for fine

adjustment when re-setting cameras.It is also

convenient when transferring product type data to a

different device.

Collective

Movement

Passwords can be set in "environment" - "initial

settings".Vital setting data can be protected from

careless operating errors.

The PV300 is equipped with a variety of inspection

modes, such as position adjustment, rotation

adjustment, gray scale and binarization, to support a

wide range of inspection needs.

Collective Movement

Collective

Movement

Security Inspection Mode

Using a calendar function, the date a defect was

discovered and the number of inspections can be

added to saved color images.This is useful for later

verification (checking a defective product against a

saved image) and for analyzing defect tendencies.

Considering that the device may be shipped

overseas, the display can be switched between 6

different languages.The controller and dedicated

cameras are standardized items and CE compliant.

(Japanese)

(English)

Selection is easy using

the Environment Settings -

Language menu.

Image Storage Global Support

(Multi-language Display & CE

Compliance)

Feature Extraction

Smart Matching

Contour Matching

Flaw Detection

Binary Edge

Gray Scale

Edge

Feature

Extraction

Matching

Binary

Horizontal Edge

Binary Vertical

Edge

Gray Scale

Horizontal Edge

Gray Scale

Vertical Edge

Feature

Extraction

Matching

(Two checkers)

Contour

Matching

360 Matching

Position

Adjustment

Rotation

Adjustment

Binary Window

Gray ScaleWindow

Gray Scale Edge

Our popular menus and support software greatly improve workability during inspections.

A program stored on a Compact Flash card

can be downloaded to the controller unit using

a parallel external signal.

Statistical data such as the maximum, minimum and

average data values, number of failed results, etc.

can be displayed. Maximum, minimum and average

values in pass judgments can be checked, allowing

them to be used as a guide for subsequent upper and

lower limit settings.

Display and settings screens can be saved to

a memory card as bitmap files.This is

convenient for creating documents or for

checking previous images.

Support

Download from

CF Card

Statistical Support Print Screen

PC PV310

100BASE-TX

Parallel Handshake Support

Parallel external output of 96 inspection and numerical calculation results is available.

Full Peripheral Support with "AXTOOL" Vision SupportTool

The "AXTOOL" Vision Support Tool is full of enhanced functions and connects to PV310s

using a high-speed interface (100BASE-TX) to meet various application requirements.

Ethernet

Product type

data backup

screen

Document

display screen

Image data

display screen

1. Backup/recovery of image and settings data

2. Copy/move/deletion of image and settings data

3. Check saved images on PC

4. Convert settings data to CSV format. Editing possible with Excel.

Note:The screen design may differ from that shown.

Download AXTOOL for free from:

http://www.mew.co.jp/ac/e/fasys/vision/

Specification

Rated Operating Voltage

Operating Voltage Range

Rated Current Consumption

Ambient Temperature (in use)

Storage Ambient Temperature

Ambient Humidity (in use and storage)

21.6 to 26.4 V DC (including ripples)

24 V DC

0 to 50∞C (no freezing or condensation)

-20 to +60∞C (no freezing or condensation)

35 to 75%

(at 25∞C with no freezing or condensation)

0.7 A max. (1 camera) 0.9 A max. (2 cameras)

Noise Immunity

Vibration Resistance

Shock Resistance

Weight

1000 V pulse width 50 ns/1 µs

(using noise simulator method)

10 to 55 Hz, 1 cycle/1 min.

Double amplitude of 0.75 mm.

30 min. each in X, Y and Z directions

196 m/s2, 5 times each in X,Y and Z directions

Approx. 450g

Product Name

Durable extention 2 m: Total 5 m

Durable extention 7 m: Total 10 m

Durable extention 12 m: Total 15 m

Durable extention 17 m: Total 20 m

ANM84002A

ANM84007A

ANM84012A

ANM84017A

ANM84002ACE

ANM84007ACE

ANM84012ACE

ANM84017ACE

ANM84502

ANM84507

ANM84512

ANM84517

ANM831

ANPV0310JDN

ANPV0310JDP

ANPV0310EDN

ANPV0310MDP

Ultra-

Compact

Camera Lens

Ultra-Compact Lens 12mm

f8.5

f16

f25

f50

f12

f30

ANMX8300

ANMX8301

ANMX8302

ANMX8303

ANMX835

ANMX83310

ANMX83311

ANMX83312

ANMX83313

ANMX83330

ANMX83331

ANMX83332

ANMX83333

ANPV3700

ANB843L

ANB845NL

ANM88161

ANB846NL

ANM88251

ANB847L

ANM8850

ANM88501

ANPVL0401

ANPVL1201

ANPVL3001

ANB84805

ANB848

ANM85202

ANM85203

ANM85205

ANM85210

ANM85202CE

ANM85203CE

ANM85205CE

ANM85210CE

Double-Speed Random

Camera Cable

(Durable Type) = 3 m

ANM832

ANM832CE

ANM83203

ANM84303

ANM84303CE

ANM84603

ANPVCA1012

JPN/ENG

ENG/JPN

ENG/GER/FRN/ITA/SPN

NPN

PNP

NPN

PNP

ANM81103

ANM81303

10 11

Functional Specifications Specification

Specification

Functional Specifications

Settings Data Storage Capacity

Frame Memory

Operation

Environment

Cameras

Monitor Output

Memory Card

Serial

Parallel

Keypad Input

Tools

Input/Output

Approx. 4 MB

512 x 480 (pixels)

Menu selection by dedicated keypad

Key Emulation

Menu selection by serial command

2 Standard cameras, double-speed random

cameras, or ultra-compact cameras

(max. 4 cameras when using camera switching

unit, excluding ultra-compact camera)

Color VGA ouput

RS-232C x 1 channel

Input: 13 points; output: 14 points;

removable screw-down terminal block

Compact Flash: 1 slot

1 Connector for dedicated keypad (ANM8520*)

Ethernet: 1 channel

Image Processing Functional Specifications

Monitor Display

Number of Connected

Cameras

Processing Method

No. of Product Types

Inspection Functions

Numerical

Computation

Judgment Output

Statistics

Data Monitor

Full color VGA/gray scale image/

binary image

Two-screen compressed display: side-by-side

display (when gray scale image selected)

through/memory, data monitor, marker,

+ information display region (128x480)

Max. 2 cameras (Max. 4 cameras using camera

switching unit, excluding ultra compact camera)

Gray scale processing - Binary processing

Max. 64 types

(depends on settings data capacity)

Max. 99 checkers/product type

•Position adjustment, rotation adjustment,

binary window

•Gray scale window, binary edge, gray scale

edge

•Feature extraction, smart matching, contour

matching, scratch detection

Max. 96 functions/product type

Operators:

4-operation calculation, , arc tangent,

distance between 2 points,

parenthesis, sin, cos, absolute value of

difference

Max. 96 functions/product type

Operators:

NOT/AND/OR/XOR/parenthesis

Max. 96/product type

Calculation of no.of passes/no.of fails/pass

average/pass distribution/

pass max. value/pass min. value/pass range

(for judgment output no. of passes/no.of fails

only)

Max. 50/product type

Displayed on screen in table form during RUN

Title input and substitution of numerical

computation results, judgment output results,

statistical results and product numbers

possible

RS-232C=1ch (max. speed 115200 bps)

Specification

Operation Data

Marker

External Input/Output

Serial

Parallel

CF Card

(1 slot)

Ethernet

(1 channel)

Other

Display

Functions

Collective

Movement

Image Storage

Setting Help

Calendar

Password

Max. 4/environment

Substitution in numerical computation possible

Max. 8/product type

Graphic display on screen during RUN

ItemItem

Item

• Input: start/product type switch/camera

display switch/template re-registration/

CompactFlash settings restore/reference to

and alteration of upper and lower values for

numerical computation/reference to and

alteration of binary level/reference to and

alteration of gray scale edge thresholds/data

storage/fixed length input for input commands

for statistics initialization (for PLC)

• Output: output (no. of inspections/judgment

output/numerical computations/statistics)

synchronous or asynchronous to inspection

start trigger

• Computer link support:

Supported models:

• Matsushita Electric Works PLC

• OMRON Corporation - C, CV and CS1 series

•

Mitsubishi Electric Corporation - A, Q and FX series

• Rockwell Automation DF1 protocol

• Fuji Electric SX series

Input: 13 points; output: 14 points

• Input: start/product type switch/camera

display switch/template re-registration/

data restore from Compact Flash

• Output: ready/error/flush/image

acquired/strobe/judgment output data/

synchronous output (no.of inspections/

judgment output/numerical computation/

statistics) possible by handshake output

• Output: no.of inspections/judgment

output/numerical computations/statistics/

settings data/image backup and

restore/conversion to documentation for

settings data (Vision AXTOOL)

• Output: no.of inspections/judgment

output/numerical computations/statistics/

settings data/image backup and restore/screen

dumps

Transparent menu/parallel output status

monitor/reference coordinate display/checkers

with fail results highlighted in different color

Collective movement of set checkers in units

of position/rotation adjustment groups

Max. 16 images/camera

Each time/storage possible according to

judgment result

Test runs available on stored images

Display of date and time saved

Function to maintain display of last image

saved

Focusing/aperture adjustment/parallel monitor/

lighting adjustment/gray scale profile display

Calendar information added to stored images

File time stamp

Password function for when moving between

settings modes

Dimensions(Unit: mm) Part Nos. and Specifications

Part Nos.

Specification Specification

Rated Operating Voltage

Operating Voltage Range

Rated Current Consumption

Ambient Temperature (in use)

Storage Ambient Temperature

Ambient Humidity (in use and storage)

21.6 to 26.4 V DC (including ripples)

24 V DC

0 to 50∞C (no freezing or condensation)

-20 to +60∞C (no freezing or condensation)

35 to 75%

(at 25∞C with no freezing or condensation)

0.7 A max. (1 camera) 0.9 A max. (2 cameras)

Noise Immunity

Vibration Resistance

Shock Resistance

Weight

Product Name Product Name

Specification Part No.

PV310 Controller

Double-Speed Random

Camera (C Mount) progressive support

Ultra-Compact Camera

12-mm diameter

Standard Camera

(CS Mount)

3 m

with 3 m cable

with 30 cm cable

Double-Speed

Random Camera

Cable

Product Name

Camera Extension

Cable

Camera Switching

Unit

Supports standard camera

and double-speed random

camera

VGA Monitor With keypad connector

Without keypad connector

Kit for

Installation

on Main Unit

With keypad connector.

Mounting brackets

(ANMX835)/Monitor cable:

0.5 m/Keypad cable: 0.5 m

Without keypad connector.

Mounting brackets

(ANMX835)/Monitor cable:

0.5 m

Controller

Mounting

Brackets

Brackets for mounting

VGA monitor on the

controller

(With keypad

controller)

Keypad Cable

for Connection

to Main Unit

C Mount

Lens

Adapter Ring

Operation Keypad

Monitor

Cable

Keypad Cable

(between VGA monitor and

controller)

ANMX8333*

Main Unit (Controller)

ANPV0310EDN Operation Keypad

ANM852**

ANM852**CE

Double-Speed Random Camera: C Mount

ANM831

Ultra-Compact Camera

ANPVCA1012

Double-Speed Random Camera Cable

ANM84303

ANM84303CE

Lens Camera Switching Unit

ANPV3700

2 m extension:Total 5 m

7 m extension:Total 10 m

12 m extension:Total 15 m

17 m extension:Total 20 m

2 m extension:Total 5 m

7 m extension:Total 10 m

12 m extension:Total 15 m

17 m extension:Total 20 m

Cable length:0.5 m

(for single-unit mounting)

Cable length:1 m

Cable length:2 m

Cable length:3 m

Cable length :0.5 m

Cable length:1 m

Cable length:2 m

Cable length:3 m

C mount lens with lock

C mount compact lens with lock

C mount compact lens

C mount compact lens with lock

C mount super-compact lens with lock

C mount super-compact lens

COM Port

Cable

5 mm

0.5/1/5/10/20/40 mm

with 2 m cable

with 3 m cable

with 5 m cable

with 10 m cable

with 2 m cable

with 3 m cable

with 5 m cable

with 10 m cable

for connection to PC

(D-SUB: 9 pins): 3 m

for connection to PLC

(discrete-wire cable):3 m

223

220

55 55

160

f=8.5

f=16

f=25

f=50

f=16

f=25

f=50

ANB843L

ANB845NL

ANB846NL

ANB847L

ANM88161

ANM88251

ANM8850

ANM88501

37.3

25.5

38.5

φ42

φ30

φ48

φ30.5

φ27.5

φ30.5

5.4

35.4

29.5 59

74.6

51.4

25.4

57.2

5.5

26.5±0.5

86.0

0.5

(10)

130

10059

4.6

258

255

3540 10

160

55 55

f=4

f=12

f=30

ANPVL0401

ANPVL1201

ANPVL3001

14.8

14.4

25.3

φ12

(5) (Pullout dimensions)

Note *2) This is the length of cable in use.

Becomes slightly shorter with CE attached.

Mounting screws (lenses with lock only)

Note *1) ANM832: 3000

ANM832CE: 2780

ANM83203: 300

Standard Camera: CS Mount

ANM832/ANM832CE/ANM83203

C Mount Lens

Specification

Rated Operating Voltage

Operating Voltage Range

Rated Current Consumption

Ambient Temperature (in use)

Storage Ambient Temperature

Ambient Humidity (in use and storage)

21.6 to 26.4 V DC (including ripples)

24 V DC

0 to 50°C (no freezing or condensation)

-20 to +60°C (no freezing or condensation)

35 to 75%

(at 25°C with no freezing or condensation)

0.7 A max. (1 camera) 0.9 A max. (2 cameras)

Noise Immunity

Vibration Resistance

Shock Resistance

Weight

Dimensions (mm)

1000 V pulse width 50 ns/1 µs

(using noise simulator method)

10 to 55 Hz, 1 cycle/1 min.

Double amplitude of 0.75 mm.

30 min. each in X, Y and Z directions

196 m/s2, 5 times each in X,Y and Z directions

Approx. 450 g

W59 ×H130 ×D100 (with connector 110)

General Specifications

Item

Controller: ANPV0310 Specification

Camera Switching 2-camera input - 1-camera output

(Switching by external signal input/Manual switching)

Camera Image Split

ANM832 (CE) only 2-camera input - 1-camera output of top/bottom

split images/

2-camera input - 1-camera output of left/right

split images

External Switching

Signal Input 1 input, photo-coupler bidirectional input

supported, 5 to 24 V DC

DIP Switch Setting LOCAL/REMOTE, NORMAL/DIV, A/B,

Top-Bottom/Left-Right

Rated Voltage Range 12 V DC (supplied from the MICRO-

IMAGECHECKER unit)

Weight

Included items: 1 connection cable (30 cm), 2 ferrite cores, and

1 installation manual

The operation condition requirements are the same as those for the PV310

Controller.

Approx.150 g (Main unit only)

Functions

Item

Camera Switching Unit: ANPV3700

Ultra-Compact Lens

ANMX8301

CCU

9.5 (Pullout dimensions)

DIN hook

*1)

VGA Monitor

ANMX8301

VGA Monitor Cable

ANMX8331*

Without mounting bracket With mounting bracket

The boxes correspond to the length of cable in use.

2-M3(

Depth

4mm) 4-M3

(

Depth

2.5mm)

54.5

(46.5)

(31.3)

2.5

31 1/4-20UNC

(

Depth

9mm)

(19)

(3.25)

24.5

0.6 24.5

0.6

4-M3 (

Depth

2.5mm) 2-M3 (

Depth

7mm)

2-M3 (

Depth

4mm)

24.5

0.2

49.5

0.2

1/4

20UNC

Depth

10mm

0.2

18.15

10.5

0.2

32.15

8(43)

( 14.7)

( 6.7)

( 14.7)

(43) L(43)

( 14)

( 11.9)

7.0

ENTER

124.6

54.4

156

9131

110

(3.1)

28±1

(6.4)39.4

( 12.5)

(in air 7.4mm)

9 (length toCCD)

3.5

5.65

2.42

12±0.1

M10.5 P=0.5

(43)

( 14.7)

*2)

7.0

( 14.7)

(52) L(52)

( 14)

( 11.9)

7.9 7.9

(52)

( 14.7)

3000

50 (52)

Camera Extension Cable

ANM840 A

ANM840 ACE

Camera Extension Cable (Durable Type)

ANM845

Double-Speed Random Camera Cable

(Durable Type)

ANM84603

With Keypad Connector

Keypad hole

Without Keypad

Connector

Without mounting bracket With mounting bracket

11.5

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