Pcl QUBE Manuale di istruzioni

76366 Issue 8 www.pclairtechnology.com

QUBE Inflator Quick Start Manual

Please read these instructions carefully before attempting to assemble, install, operate or maintain the product. Protect yourself and

others by observing all safety information. Failure to do so could result in personal injury and/or damage to property. Retain these

instructions for future reference.

Air supply

Ensure the air supply is filtered and dry. This will minimise the

accumulation of dirt and water in the inflator line filters.

For efficient tyre inflation, ensure that the air supply is at least 10

psi / 0.7 bar above the intended maximum target pressure.

It is recommended that when tightening any hose connections to

the unit, the user selects two spanners. Hold the filter housing with

one spanner, to ensure it does not spin, then tighten the hose

connection with the other spanner.

PART NUMBER

SERIAL NUMBER

Safety Guidelines

Please read and follow the accompanying

Safety Instructions before continuing.

Please ensure all operators are familiar

with the Safety Instructions.

General Specifications

Min recommended air supply: 0.7 bar above the max target

pressure

Max air supply: 16 bar

12Volt units 12 bar

Max operating pressure: 10 bar or 5.5 bar

(see product rating label)

Min operating pressure: 0.3 bar

Display resolution: 0.1 bar

Max outlet hose length: 20m

Max permissible error (MPE): 0.08 bar

Voltage: 230V 50/60Hz - 12V dc

Power: 18VA max.

IP rating: IP31 For indoor use only

Operating temperature range: -10 °C to +55 °C

Installation

Please ensure all safety information is visible to the

operator.

Wall mounted products should be secured to the wall using 4

screws onto the wall brackets. The mass of the product is 1.8 kg

(excluding hoses).

Electrical supply (for models not fitted with a standard electrical

plug)

For safe operation the equipment should be connected to an

approved disconnect device such as a mains isolator or switched

spur that is correctly rated according to local national standards

and regulations. The unit must be earthed and protected with a

HBC type F fuse or circuit breaker rated at 3 A and approved and

rated according to local national standards and regulations. The

disconnect device must be marked as the disconnecting device for

the equipment, it must be located close to the equipment and be

accessible at all times.

Contact details

Pneumatic Components Ltd

Holbrook Rise

Holbrook Industrial Estate

Sheffield, UK

S20 3GE

+44 (0)114 248 2712

[email protected]

PCL ACCURA QUBE Tyre Inflator

www.pclairtechnology.com

remain in this mode until an alternative mode is selected

with Application Mode Selection.

Standard Operation

Inflation and deflation

1. Set desired pressure, by touching either or

2. Connect the hose to the tyre.

3. Automatic inflation will commence to the set pressure,

periodically stopping to display the pressure of the tyre.

4. If the pressure in the tyre is below 2 psi / 0.15 bar the

process will not commence until is touched.

5. To halt inflation while inflating, press any of the four blue

buttons. Press to restart inflation

6. When the set pressure is reached, the buzzer will sound

and the display will show 'END' with the final pressure

measurement and the red light will illuminate.

7. Remove the hose from tyre.

8. For selection of alternative pressure units touch

For adjustments to the inflators parameters please refer to your

Distributor or PCL.

Refer to the vehicle manufacturers recommended pressure when

setting the required pressure.

Application Mode Selection

1. Turn on power supply

2. Display will show all LCD digits check

3. Display will show the current Firmware version number e.g.

'.3.2.5

4. Display will show Program model variant e.g. '300'

5. Display will show the current application, 'Std' , 'tir' or 'N2P'

as stored.

6. After 10 seconds the display will show 'PCL'

7. Touch to enter Application Mode

8. Display will show 'L 0', confirm to enter by touching

9. Display will show 'APP' confirm to enter by touching

10. Display will show 'Std' if this is the required Application

Use or to change to 'tir' or 'N2P' touch to save

mode.

11. Touch twice to exit and allow unit to reboot with new

setting.

Tyre Shop (tir) Operation

Inflation and deflation

1. Set desired pressure, by touching either or

2. Connect the hose to the tyre

3. Automatic inflation will commence to the set pressure,

periodically stopping to display the pressure of the tyre.

4. If the pressure in the tyre is below 2 psi / 0.15 bar, the

process will not commence until is touched.

5. When the Set pressure is reached, the buzzer will sound

and the display will show 'END' with the final pressure.

6. Remove the hose from tyre.

Control Panel

Key Legend

Increase or decrease to set pressure

Start flat tyre inflation

Switch pressure unit

Note that the key legend above is for the standard PCL decal,

symbols used may vary by individual part number but the

functionality of the keys remains the same

All units have a filter housing inlet and outlet port,G1/4 or NPT for

US Market.

Start-up

Do not connect the outlet hose to the tyre during start-up or

E5 and/or E16 will show

1. Turn on power supply.

2. Display will show all LCD digits check.

3. Display will show the current Firmware version number.

4. Display will show Program model variant.

5. Display will show the application e.g. 'Std'.

6. After 10 seconds the display will show 'PCL'.

7. The unit will then display the default set pressure.

8. However, if the Tyre Shop (tir) or N2 (N2P) Operation are

required, then follow the Application Mode Selection.

9. The QUBE will reboot into the desired application and will

4 user touch type buttons

Deflate exhaust

port

Air/N2 supply

port (G 1/4)

Air outlet (tyre)

port (G 1/4)

Buzzer

PCL ACCURA QUBE Tyre Inflator

www.pclairtechnology.com

To enable setting of OPS

1. Touch and display will toggle 'OPS' and blank value

2. Increment the OPS value between 0-29 psi / 0-2 bar by

touching and , to accept the value, touch

3. Display will revert to the Set pressure previously selected.

Using OPS

The OPS value is added to the final target pressure setting to give

the Over Pressure.

Example

A final set pressure of 32 psi / 2.2 bar is required with an OPS

value of 15 psi / 1 bar. The tyre will now inflate (from flat

condition only) to 47 psi / 3.2 bar. Once the OPS value has

been achieved, the unit will deflate back to the desired set

pressure.

Note that The OPS value will not be applied when the tyre has a

pressure of more than 2 psi / 0.15 bar.

To prevent the accidental use of OPS, the OPS setting is not

retained after the machine is powered down.

When using the OPS function, the

sum pressure must not exceed the

tyre manufactures maximum inflation

pressure.

N2 (N2P) Operation

Inflation and deflation (tyre top off)

1. Set desired pressure, by touching either or

2. Connect the hose to the tyre.

3. The process will not commence until is touched.

4. When the Set pressure is reached, the buzzer will sound

and the display will show 'END' with the final pressure.

5. Remove the hose from tyre.

N2 Conversion of Existing tyres

For normal use a purity level of between 93% and 96% N2 is

sufficient for most road tyres.

If your N2 generation source is greater than 97% then it is

sufficient to leave the default setting of 2 purges. For N2

generation sources less than 97%, then to achieve the required

N2 purity, consider adding additional purge cycles.

The final N2 purity can be periodically checked using a N2 meter

(PCL Part Number N2A001).

For adjustments to Inflators parameters please refer to your

Distributor or PCL.

User Inspection Mode

It is possible to set the inflator to act as a pressure gauge. The

display resolution is changed and can be used to reference the

inflator against a calibrated pressure source. The inflator automatic

cycle is inhibited.

Service/Maintenance

Periodically

· Check the hose

· Check the tyre connector

· Remove the air input supply and tyre hose from the head

and check the filters are clean

Contact your distributor or PCL for replacement spare parts.

To access

1. Ensure the outlet hose is disconnected from the tyre.

2. Touch and together.

3. The unit will beep but the display will not change.

4. Touch 5 times.

(if this is not done within 10 seconds, the inflator reverts

back to the normal mode)

5. Display will show the pressures to the minimum

resolution: psi = 0.1 / bar = 0.01.

6. Connect the hose to the tyre and the display will show

the pressure in the tyre.

7. When complete, touch any button to return to the normal

mode.

Preset Operation

For models that include preset buttons P1 to P4.

The presets can be used to store and recall commonly used

pressure settings.

· Press and hold the preset button to store the current set

pressure to the selected preset.

· Press briefly the preset button to recall the preset pressure.

PCL ACCURA QUBE Tyre Inflator

www.pclairtechnology.com

Problem Possible Cause Solution

No display No power connected Switch power on

No inflation process Tyre is below 2 psi

Faulty connector

Press flat tyre button

Replace faulty connector

Buzzer does not sound Buzzer volume has been turned off

Buzzer is damaged

Turn buzzer on

Replace buzzer

Inflation process starts but does

not complete

Low or no supply pressure

Leaks exist

Check supply pressure

Confirm leaks do not exist

Supply pressure leaks out input Input and tyre hoses are incorrectly fitted

(reversed)

Ensure input connection is to offset port, tyre

connection is central between input and exhaust

Inflating or deflating is very slow Check that mesh filters under input and output

port fittings are blocked

Clean and or replace mesh filters

Connector will not seal to the

tyre stems

Connector worn Replace connector

Connector leak while not

connected to tyres

Connector worn Replace connector

E1 Unstable or insufficient supply pressure Check the supply pressure

E4 Small volume, caused inflator to check pressure

> 2bar / 29psi over target pressure

Check hose is not kinked or blocked, ensure a OPEN

END connector is installed

E5 Inflator started under pressure i.e. is connected

to tyre or a CLOSED END connector is being used

Remove hose from tyre and allow inflator to reset

Change connector to OPEN END type

E6 Pressure sensor drift out New sensor required - Refer to authorised repairer

E8 Pressure sensor disconnected from PCB or faulty New sensor required - Refer to authorised repairer

E9 Pressure sensor failure - high New sensor required - Refer to authorised repairer

E10 Under voltage Check power supply

E11 Over voltage Check power supply - Refer to authorised repairer

E12 Checksum corrupted New PCB required - Refer to authorised repairer

E13 Lost or corrupted calibration settings New PCB required - Refer to authorised repairer

E16 Unit started under pressure Unit started when connected to a tyre or new sensor

required - Refer to authorised repairer

E17 Calibration settings corrupt Recalibrate unit - Refer to authorised repairer

E18 Runtime error New PCB required - Refer to authorised repairer

E19 Touch screen error New PCB required - Refer to authorised repairer

E20 - E23 Startup sequence error(s) New PCB required - Refer to authorised repairer

Trouble Shooting Guide/Error Messages

PCL ACCURA QUBE Tyre Inflator

www.pclairtechnology.com

PCL LIMITED WARRANTY

PCL warrants the components of each unit to which this Limited Warranty applies against defects in materials and workmanship for

a period of twelve (12) months from date of sale (as evidenced by bill of sale or equivalent) or for a period of eighteen (18) months

from date of shipment from PCL manufacturing facility (identifiable by the serial number and noted on original bill of lading from

the manufacturing facility), whichever period is shorter. During this warranty period and subject to the conditions set forth in this

statement, PCL will, at its option, repair or replace component parts that were defective at the time of shipment from PCL

manufacturing facility, subject, however, to the following specific EXCLUSIONS: hoses and connections.

Repair or replacement will not extend the warranty period.

Customer must give PCL timely notice of any warranty claim by contacting an authorized PCL service centre. Claims must be

accompanied by (1) evidence, by a bill of sale or equivalent, which clearly establishes date of purchase of the unit and (2) the

serial number, found on the unit. Customers must properly pack parts in their original or equivalent packaging, prepay shipping

charges, and insure the shipment or accept the risk for loss or damage in shipment. Return shipment to customer will be freight

collect unless otherwise agreed. For service at a customers location, customer will be charged the then prevailing service rates .

The Limited Warranty applies to PCL manufactured units only. Items listed in the applicable operators manual under routine

maintenance are not covered by this or any other warranty. Failure to complete maintenance as stated in any applicable

maintenance schedule will void the Limited Warranty. The Limited Warranty is expressly conditioned upon proper and normal use

and service of the unit and upon strict compliance by customer with all of PCL instructions and recommendations for installation,

operation and maintenance. The Limited Warranty does not apply to the unit or parts that are damaged or become defective due to

improper handling, maintenance, storage, use, or operation, and does not cover ordinary wear and tear, corrosion, or erosion.

THE LIMITED WARRANTY SET FORTH IN THIS STATEMENT CONSTITUTES PCL'S SOLE WARRANTY FOR THE UNIT AND

THE REMEDIES SET FORTH HEREIN CONSTITUTE CUSTOMERS SOLE REMEDIES FOR BREACH OF WARRANTY. THIS

LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, IN FACT OR BY LAW,

INCLUDING WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, ANY WARRANTY OR MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE.

Determination of the suitability of the unit for the use contemplated by the customer is the sole responsibility of the customer. PCL

shall not, under any circumstances, be liable in contract, tort or otherwise (including negligence and strict liability) for indirect,

special, incidental, or consequential damages, and PCL's total liability shall not exceed the net purchase price for the unit. PCL shall

be excused for delay or inability to perform obligations due to events beyond its reasonable control.

CUT HERE

Mail to:

Warranty Department

PCL

Holbrook Rise

Holbrook Industrial Estate

Sheffield

S20 3GE

United Kingdom

Warranty Registration

Please complete and mail this form to activate warranty

Or visit us at www.pclairtechnology.com

Name ________________________________________ Title _________

Company Name ______________________________________________

Type of Business _____________________________________________

Address ____________________________________________________

City _______________ County _______________ Post Code __________

Telephone ___________________________________________________

Part Number ____________________ Serial No ____________________

Purchased From ______________________________________________

Purchase Date _________________________

PCL ACCURA QUBE Tyre Inflator

www.pclairtechnology.com

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PCL ACCURA QUBE Tyre Inflator

www.pclairtechnology.com

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Calibration Certificate

This unit has been calibrated on test equipment that is traceable to national standards and

meets the accuracy requirements for maximum permissible error in BS EN 12645:2014.

READING ACTUAL

PRESSURE

1 BAR psi KPA

2 BAR psi KPA

SET PRESSURE

PART NUMBER

SERIAL NUMBER

TESTED BY

DATE

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