PCM PINO 3.0 E Manuale utente

PINO 3.0 E Building Instruction August 2018

www.pcm.at 1

Wing span [mm]:

3000

Wing area [dm2]:

54,7

Aspect ratio:

16,6

Take-off weight [g]:

from about 1830-2710g

Wing loading:

31,6-47,5g/dm“

Airfoil:

MP1-1,66/7,6 to MP5-1/5

5 Modern F3b-F3f airfoils

BUILDING INSTRUCTION

Allround fun glider PINO 3.0 E-Version

PINO 3.0 E Building Instruction August 2018

www.pcm.at 2

CONTENTS

DATA

1. Kit –contents

2. What else do you need?

3. Electronic equipment

ASSEMBLING THE MODEL

4. Wing

4.1 Controlling flaps and ailerons

5. Fuselage E-Version

5.1 Servoboard

5.2 Electric drive

5.3 Contacts for flaps and ailerons

5.4 Connection of V-tail controls

5.5 Canopy

5.6 Hook for winchstart

6. Ballast

7. Settings for the first flight

OTHER

8. Check list before starting

9. Notes for use

PINO 3.0 E Building Instruction August 2018

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DATA

1. Kit –contents

Fuselage + canopy

Wing

Elevator

Lever for controlling ailerons, 2 pc.

Lever for controlling flaps, 2 pc.

Bowden pushrods for Elevator and Rudder 2 pc.

M2.5 screw rod for controlling ailerons, 4 pc.

10x lever connectors M2,5

M4 metal screws for fixing wing, 4 pc.

M4 nylon screws for fixing wing, 4 pc.

Spring-loaded contacts 4 pairs

Gap covers for aileron, flap, elevator, rudder

12mm carbon rod wing connectors, 2 pc.

12mm steel rod wing connectors, 2 pc.

6mm carbon rod elevator connector, 2 pc.

2mm carbon rod for elevator, 4 pc.

Twisted servo lead

Connectors / ballast:

Segler / Glider

Elektro

Slope

2x carbon rod

2x steel rod

2x long steel rods

2x carbon rod

2x steel rod

2x long steel rods

Medium

2x carbon rod

2x steel rod

2x carbon rod

2x steel rod

Ultralight

2x carbon tubes

2x steel tubes

2x carbon tubes

2x steel tubes

2. What else do you need:

Epoxy-glue (for example UHU 300 endfest or Pattex Stabilit)

Super glue (runny)

Electrical equipment (On/Off-switch, cables, plug...)

Electronic equipment

Shrinking tube...

3. Electronic equipment

Servo ailerons:

Servo flaps:

- KST DS 135 MG

- KST DS 125 MG

Servo rudder and elevator:

- KST X08 V5

Receiver:

- for 4 wing servos, rudder and elevator

Power Set

Tenshock EDF TS-EZ1515 - 13T - 4pol 4200KV with Micro Edition 5:1NL

1300mAh 3S Wellpower

Speed Controller 50A

Prop GM Reisenauer 14x7 (2,4kg Thrust!). Prop fits great to the fuselage.

RFM Spinner d=28mm with offset 0°

PINO 3.0 E Building Instruction August 2018

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ASSEMBLING THE MODEL

4. WING

4.1 Controlling flaps and ailerons

Fixing the servos

First of all, prepare the surfaces which will be glued. Grind them

with a rough paper (about 80-40 grain size).

PINO 3.0 E Building Instruction August 2018

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Then, set the servo to the zero position and screw it to the

frame. The screwing is important, because if you screw the servo

after gluing it into the wing, tension will occur and the surface of

the wing will get wavy.

The lever lengths:

Aileron: 8mm (first hole of

the smaller lever of the KST

servos.)

Flaps: 10mm (first hole of

the stronger lever of the KST

servos.)

The length is measured from

rotation center to hole center.

Flap servo:

Set the servo to its zero position and let the lever show a little bit

to the front. So you get more break deflection.

Aileron servo:

Let the lever in rectangular position.

Verify the free movement of all the parts.

It will be necessary, that you

optimize the lever

connector as shown in the

pictures besides.

It has to be done in different

ways for the flaps and for the

ailerons.

Aileron servo

Flap servo

PINO 3.0 E Building Instruction August 2018

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Prepare the parts for gluing

the control levers into the

wing. Grind all gluing

surfaces, the slot of the

control surfaces and the

levers themselves.

The bolt of the lever

connector has sharp edges

that are bigger than the bolt

diameter. You should

remove these edges, before

you put the connector into

the lever. It is easy to clean

that bolt with nose pliers.

Grab the bolt with the nose

pliers and move the

connector up and down

about 3 times as shown in

the picture. Repeat this that

often until the connector is

able to move in the lever

hole without a lot of

friction.

Before you glue the lever into the control surface, fix the

connector to the lever.

The short lever is for the aileron and the long lever for the flaps.

You can use runny super glue to fix the levers. This kind of

bonding will be strong enough for the forces occurring.

PINO 3.0 E Building Instruction August 2018

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Cable mounting:

Mill a hole into the preformed space for the contacts. Make the

hole big enough, so that the contacts will not touch the carbon.

We now use 2 pairs of

contacts for a redundant

connection.

Glue the contacts together.

Connect the cable as shown

and solder the ends to BOTH

of the contacts. So you get a

safe, redundant connection.

In order to secure the

soldered wirings you should

glue a piece of

plywood or GFR to it.

It is very important to

insulate all the contacts

that could touch the carbon.

We use “Plasti Dip” for such

purposes.

PINO 3.0 E Building Instruction August 2018

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Make sure that the contact

fits easily into the free

space, which is provided for

the contact, without putting

any force on the soldered

areas.

Before you fix the contact

with a drop of runny super

glue, check if all the servos

work well.

Now you can stick the seals over the gaps.

Use the broad ones for the wing and the narrow ones for the

elevator.

PINO 3.0 E Building Instruction August 2018

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5. FUSELAGE –electric version

5.1 Servoboard

All necessary holes are already

pre-milled.

(Here a Pino 2.5m fuselage is

shown. Some of the following

pictures are taken from the Pino

2.5. The difference is very little)

CNC milled wood parts are

included in the kit for mounting

the

KST X08 V3.

Set the parts together with

toothpicks.

PINO 3.0 E Building Instruction August 2018

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Glue everything with super glue

and then cut off the toothpicks.

Mount the servos as shown in

the picture.

Lengthen the servo cables, so

they reach the receiver

comfortable.

The lever lengths are:

For both servos: 7mm

It will be necessary, that you

optimize the lever connector

as shown in the picture beside.

Grind free space for the servo

axle.

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