Pentair INTELLICHEM Series Manuale utente

INTELLICHEM®CHEMICAL CONTROLLER

INSTALLATION KIT INSTRUCTIONS

Installing the IntelliChem Tank with Pump (P/N 522472 & 522473)

1. Find a suitable location to secure the tank to the equipment pad. The

tank needs to be within 10’ of the IntelliChem Controller, 10’ of the return

plumbing, and away from equipment that may be damaged by the chemical

or vapor.

2. Secure the tank to the equipment pad with four bolts.

3. Cut off 1-2’ of tubing and connect the black suction ﬁtting of the tank to the

inlet (right) of the pump. See Figure 1. Do not overtighten the nuts.

4. Install the injection ﬁtting in the return plumbing, after all equipment.

5. Use the remaining tubing to connect the outlet (left) of the pump to the

injection ﬁtting. Note: Do not overtighten the nuts.

- 1 -

Upgrading a Chemical Container with Pump Kit,

Using P/N 522474

1. Be sure the Chemical Container is secured to the equipment pad, and in a

suitable location within 10’ of the IntelliChem Controller.

2. Remove the four screws and block-off plate.

3. Install the motor shroud with four screws. See Figure 1.

4. Mount the pump on the motor shroud with four screws. See Figure 1.

5. Cut off 1-2’ of tubing and connect the black suction ﬁtting of the tank to the

inlet (right) of the pump. See Figure 1. Note: Do not overtighten the nuts.

6. Install the injection ﬁtting in the return plumbing, after all equipment.

7. Use the remaining tubing to connect the outlet (left) of the pump to the

injection ﬁtting. Note: Do not overtighten the nuts.

Discharge

Suction

- 2 -

Connecting the Pump to the IntelliChem Controller,

Using P/N 522478Z

1. Route the power cord(s) from the Pump(s) into the IntelliChem Controller

through the strain relief ﬁtting(s) closest to the right hinge. Note: Do not

overtighten the nuts.

2. Plug the power cord for the Acid pump into the left connector labeled “PH”

on the 522478 daughter board. See Figure 2.

3. (Optionally) plug the power cord for the Chlorine pump into the right

connector labeled “ORP” on the 522478 daughter board. See Figure 2.

4. Loosen the 4 screws in the J8/J11 terminal blocks on the IntelliChem

Controller board.

5. Install the 522478 daughter board so that all four pins are in the correct

holes in the J8/J11 terminal blocks. Tighten the four screws. See Figure 3.

6. Unplug the red wire harness going to J10 of the IntelliChem Controller

board, and connect it to J10 on the 522478 daughter board. See Figure 4.

7. Plug the wire harness from J10* of the 522478 daughter board to J10 of the

IntelliChem Controller board. See Figure 4.

Figure 2. pH and ORP Connection Figure 3. Wiring Terminal Blocks

Plug Acid

Pump Here

Plug Chlorine

Pump Here

Figure 4. Power Connection

Wiring harness from Daughter Board

What is your

Hardware Setup?

pH ORP

[RELAY2 ICHLOR]

Wiring harness from Transformer

- 3 -

Press MENU /Auto Setup 

Use the Auto Setup feature for ﬁrst-time setup of standard conﬁgurations. Follow the on-

screen prompts and enter information about your system conﬁguration (pH/ORP internal

or external pumps, pool size, ﬁlter time, chemical container size etc). IntelliChem uses

this information to automatically setup reminder times, calculate feed times, proportional

limits and alarms. The following describes the Auto Setup screen. Press the MENU button

to access the Auto Setup menu. To change a menu setting or value press the /Up/

Down arrow button. Press the MENU button to save each selection.

Previous Values: Use to recalculate new dose times etc., if no custom settings exist. Not

recommended for custom settings; use the menu directly to make these changes.

Reset All: Make major conﬁguration changes that may have conﬂicts with previous

settings.

IntelliChem Auto

__Setup Wizard__

Press MENU to go to

each new step

Would you

like to use

previous values?

[Yes | Reset All]

Auto Setup Sequence

Dosing will

resume when you

_exit this menu_

Press any button



To exit Auto Setup,

press

Press UP/DWN to select.

Press MENU. (Resetting

defaults and Password).

Press MENU.



What is your

Hardware Setup?

pH ORP

[RELAY2 ICHLOR]

What size is the

body of water?

Volume: 10K

Units: gal-US

Enter doser pump

rated output for

pH: 50 GPD (1-400)

How long does

your lter run?

Daily: H:08 M:00

 



What is the pH

Container Size?

3.5 gal-US

Gauge: 6





What is your

Hardware Setup?

pH ORP

[RELAY2 RELAY1]

Enter doser pump

rated output for

pH: 50 GPD

ORP: 50 GPD

 



Continue on next page.



What size is the

body of water?

Volume: 10 K

Units: gal-US



What is the pH

Container Size?

3.5 gal-US

Gauge: 6

How long does

your lter run?

Daily: H:08 M:00

Enter ORP info. Press

MENU. “Is your pool

water balanced?



Is your pool

water balanced?

[No]



Balance water

chemistry before

beginning automatic

control

Finished Setup.

Verify your new

settings in the

pH & ORP menus!



YES



Note: The units used for dose size in

the main menus will automatically be

set to milliliters(ml) if either the pool

volume is set to less than 4k gallons

or the

container size is speciﬁed in liters.

Note: 1 oz = approximately 3 ml.

1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000

10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000

WWW.PENTAIRPOOL.COM

All Pentair trademarks and logos are owned by Pentair, Inc. Pentair Aquatic Systems®,

IntellliChem®are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc.

and/or its affiliated companies in the United States and/ or other countries. Unless expressly noted,

names and brands of third parties that may be used in this document are not used to indicate an

affiliation or endorsement between the owners of these names and brands and Pentair Water Pool

and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those

third parties. Because we are continuously improving our products and services, Pentair reserves

the right to change specifications without prior notice. Pentair is an equal opportunity employer.

This document is subject to change without notice.

P/N 522976 REV A 3/2016

Technical Support: (800) 831.7133

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