Pentruder CW630 Manuale utente

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Operator’s Manual

Pentruder®CW630 HF Chain Saw

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage2

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Operator’sManualfor

Pentruder

CW630HFChainSawforusewith

PentpakHF‐powerpacks

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Version:1.0Date:2015‐03‐24

Support&Servicedocument

Originalinstructions

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PentruderisaregisteredtrademarkbelongingtoTractiveAB.

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Contents

1Introduction...................................................................................................................................................3

1.1ValidityofthisOperator’sManual.........................................................................................................3

2DescriptionofTheMachine............................................................................................................................4

2.1Listofcompletemachine.......................................................................................................................4

2.2Signsanddataplatesonthemachine....................................................................................................5

2.3PentruderCW630..................................................................................................................................6

2.4PentruderHFdrivesystem.....................................................................................................................7

3SafetyInstructions.........................................................................................................................................8

3.1SafetyinstructionswhichareusedinthisOperator’sManual.................................................................8

3.2Intendeduseofthemachine..................................................................................................................8

3.3Generalsafetyinstructions....................................................................................................................9

3.4Safetyprecautionsatsite.....................................................................................................................10

4Preparations................................................................................................................................................11

4.1Guidebaranddiamondchaininstallation............................................................................................11

4.2Determiningproperchaintension........................................................................................................13

4.3Connectiontowatersupply.................................................................................................................13

4.4Pre‐cutchecklist..................................................................................................................................14

4.5Planningthecut...................................................................................................................................14

5Cutting........................................................................................................................................................15

5.1StartingandstoppingthePentruderCW630........................................................................................15

5.2Cuttingtips..........................................................................................................................................16

5.3CuttingductileironpipewiththePowerGrit®UtilitySawChain...........................................................17

6MaintenanceandTroubleShooting..............................................................................................................18

6.1Systemclean‐up..................................................................................................................................18

6.2Sprocketinspectionandinstallation.....................................................................................................19

6.3Troubleshooting..................................................................................................................................20

6.4Transportandstorageofthemachine..................................................................................................20

7TechnicalData.............................................................................................................................................21

7.1Approximatecuttingrates...................................................................................................................21

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Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage3

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Introduction

Thankyouverymuchforyourconfidenceinourproduct!Youhavechosentoinvestinaproductwhichwillgiveyou

manyyearsofefficientandprofitableproduction.ThePentruderCW630hasbeendevelopedbasedonmorethan30

yearsofexperienceinthisspecializedfield.Withcorrecthandlingitoffersoutstandingperformance,safetyand

reliability.

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Itisessentialthatallpersonnelworkingwithorincloseproximityofthemachine

havereadandunderstoodthecontentsofthismanualbeforecommencing

operations.PleasetakecarefulnoteoftheSafetyPrecautions.

TheOperator’sManualshouldbekeptwherethemachineis.

Toavoidseriousorevenfatalinjurytotheoperatorandpersonsincloseproximity

ofthemachine,itisimportantthatthemachinealwaysisoperatedbytrained,

responsiblepersonnel.

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ByreadingandunderstandingthemanualtheoperatorwillbeabletogetthemaximumbenefitfromthePentruder

CW630HFChainSaw.Besuretoreadthismanualthoroughlyandperiodicallyreviewsafetyinstructions.

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Weareconfidentthatyourinvestmentinthisequipmentanditsmanydesignfeatureswillenhanceyourcompetitive

edgeandprofitability!

ValidityofthisOperator’sManual

1.1

ThisOperator’sManualisonlyvalidforthePentruderCW630asdescribedinChapter2DescriptionofThe.Please

alsorefertotheOperator’sManualforthePentpakhighfrequencypowerpackbeingused.

TractiveABalwaysstrivestoimprovetheproducts.Thereforewereservetherighttomaketechnicalchanges

withoutpriorinformation.

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InthefollowingOperator’sManual,“themachine”,“chainsaw”or“PentruderCW630”isusedtorefertothe

completemachineaslistedinChapter2DescriptionofThe.

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Shouldquestionsarise,pleasecontactoursalesdistributor.Theaddresscanbefoundatwww.pentruder.com.

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ProductDescriptionSerialnumber 

Category:HFChainSaw

Makeandtype:PentruderCW630‐HF400_______________

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Drivesystem:PentpakHighFrequencyPowerPack

Typeofdrivesystem:427/422/418_______________

Drivemotor:HighFrequencyelectricmotor

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Manufacturer PentruderDistributor

TractiveAB 

Gjutargatan54

S‐78170Borlänge 

Sweden

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Phone:+46(0)243‐221155  

Fax:+46(0)243‐221180

E‐mail:[email protected]

Web:www.tractive.se

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage4

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DescriptionofTheMachine

ThePentruderCW630isdevelopedandmanufacturedbyTractiveABinSwedeninaprocesswheresafety

awareness,performanceandreliabilitywerethemostimportantdesignparameters.

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ThePentruderCW630isdesignedtocutconcrete,stoneandmasonrywhenusedwiththeappropriateDiamond

Chain.Othermaterialsincludingductileiron,castironorPVCpiperequireaspecialchain.Followthemanufacturer’s

recommendations.TractiverecommendsusinggenuineICS®diamondchains,guidebarsanddrivesprockets.

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Listofcompletemachine

2.1

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ThePentruderCW630isusedwiththePentruderHFdrivesystemtobeacompletemachine.

1. PentruderCW630HFChainSaw

2. Baranddiamondchain

3. Pentruderhighfrequencypowerpack

4. Remotecontrol

5. Highvoltagecable

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PleasenotethataPentruderCW630isnotcompletewithoutthemoduleslistedinthisparagraph.Pleasealsorefer

totheOperator’sManualforthePentpakHF‐drivesystembeingused.

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ThemanufacturercannottakeresponsibilityfordiamondconsumablesusedwiththePentruderCW630.Pleaserefer

tothetechnicaldocumentationofthediamondtoolinquestionbeforeusingitwiththePentruderCW630.

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Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage5

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SignsanddataplatesontheCW630HFChainSawand/orinthisOperator’smanual

2.2

ThefollowingsignscanbefoundonthePentruderCW630HFChainSawand/orthroughoutthisOperator’s

manualandaredesignedtomakeyouawareofpotentialhazardsorunsafepractices.

 

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Safetyalert

Thismachineisaprofessionaltool

andcanbedangerousifnotused

correctly.

Readinstructions

TheOperator’smanualofthe

CW630andthePentruderHF‐drive

systemcontainimportantsafety

andoperatinginformation.Read

andfollowtheinstructions

carefully.

Weareye,hearingandrespiratory

protection.Wearheadprotection

Allpersonsworkingwith,orinthe

proximityofthemachineshould

wearsafetyequipment.

Kerfwidth

Donotinserttoolintoslot

narrowerthanchain.

Thisproductisinaccordancewith

applicableEC‐directives.

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Thetrashbinsymbolisan

environmentalmarkingand

indicatesthatthismachine

containselectrical/electronical

equipmentwhichshouldbe

recycled.

Noiseemissiontotheenvironment

accordingtotheEuropean

Community’sDirective.Thenoise

levelscanbefoundinChapter7

TechnicalData.

Wearlongpants

Wearlongpantswhenoperating

thesaw.

Wearfootprotection

Wearappropriateclosed‐toeboots

whenoperatingthesaw.

Wearhandprotection

Wearhandprotectionwhen

operatingthesaw.

Bewareofkickback

Kickbackcancausesevereinjuries.

Two‐handedhold

Operatoethesawwithtwohands,

securelygrippingbothhandles.

One‐handedhold

Donotoperatethesawwithone

hand.

Donotusealadder

Neverstandonaladderwhen

usingthesaw.

Slipperysurface

Unsurefootingcanleadto

accidents.

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage6

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 

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Safetylabel

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Nameplatelabel

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Meaningofabbreviations

S/N:SerialNumber

YoM:YearofManufacture

Model:CW630‐HF400,380‐480Vversion‐

Warninglabel

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Cuttinginapowerline

Cuttinginapowerlinewhichis

energizedcanresultinserious

injuryandeventofatalinjuries.

Disconnectfrompowersupply

Beforeanykindofserviceonthe

machineiscommenced,the

machinemustalwaysbe

disconnectedfromtheelectric

powersupply.

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage7



PentruderCW630

2.3

PentruderCW630HFChainSaw

-CW630‐HF400,380‐480Vversion

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ICS®DiamondChainandguidebarcombinations

-Bar25cm(10in),38cm(15in),50cm(20in),63cm(25in)

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PentruderCW630HFChainSaw

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PentruderHFdrivesystem

2.4

Pentruderhighfrequency(HF)powerpackwithcableremotecontrol

2.4.1

TheCW630‐HF400,380‐480VInputvoltageispoweredbythePentpak427,422

or418equippedwithdigitalcommunicationconnectors.

-PP427,Pentpak427(50‐60Hz)

-PP422,Pentpak422(50‐60Hz)

-PP418,Pentpak418(50‐60Hz)

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InthefollowingOperator’sManualPentpakHFpowerpackorjustPentpakis

usedtorefertoallofthePentpakHFpowerpackslistedabove.



ThePentruderCW630HFChainSawisusedwiththeCRCcableremotecontrolor

RRCradioremotecontrol(availableautumn2015).Thechainsawhasafixed

cablewithconnectorattachedtothemachinethatconnectsdirectlyintothe

Pentpak.ThehighvoltagecableHF400‐9‐30canbeusedasanextensioncable.



 

Pentruder427,422,418

CRCCableRemoteControlHF400‐9‐3

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage8



SafetyInstructions

SafetyinstructionswhichareusedinthisOperator’sManual

3.1

WARNING!

Hereweinformaboutrisksconnectedwithuseofthemachine,and,ifthesafety

precautionsarenotrespected,canresultinseriousinjuryandeventofatalinjuries

topersonsincloseproximityofthemachine.



Important!

Hereweinformaboutrisksconnectedwithuseofthemachine,and,ifthesafety

precautionsarenotrespected,canresultindamagetopropertyandpersonsin

closeproximityofthemachine.



Note! Thissignindicatestechnicalspecificsandmethodswhichwillfacilitatethejob.



Intendeduseofthemachine

3.2

Important!

-PleaseobservethatTractivesresponsibilityasamanufacturercanonlybe

acceptedwhenthePentruderCW630,isusedtogetherwiththeHFdrive

systemdescribedinthisOperator’sManual.Ifthemachineisusedwith

non‐originalequipmentthewarrantyandTractivesCE‐markingwillbevoid.

-Themanufacturercannottakeresponsibilityfordiamondconsumablesused

withthePentruderCW630.

-Pleaserefertothemanufacturerofthediamondconsumableinquestion

beforeusingitwiththePentruderCW630.

ThePentruderCW630HFChainSawisdesignedtocutconcrete,stoneandmasonrywhenusedwithanappropriate

genuineICS®DiamondChain.Othermaterialsincludingductileiron,castironorPVCpiperequiretheuseofICS®

PowerGrit®UtilitySawChain.TractiverecommendsusinggenuineICS®diamondchains,guidebarsanddrive

sprockets.



Thismachinemaynotbeusedunlesstheoperatorisfullyfamiliarwiththecontentsofthismanualaswellasthe

Operator’sManualsforthehighfrequencydrivesystemandhasbeentrainedinitsoperationbyanauthorised

distributorofTractiveAB’sproducts.Theoperatorisfullyresponsibleforthemannerinwhichthemachineis

operated.Itistheresponsibilityofthepurchaserofthemachinethattheoperatorhasreceivedtheinformation

neededtooperateandhandlethemachineinasafeandcorrectway.



Goodworkingpracticeshouldalwaysbeusedalongwithcommonsense.Tractivecannotforeseeeverypossible

situationandthismanualisnotasubstituteforprofessionalskillsandexperience.



ThePentruderCW630HFChainSawispoweredbyaPentruderHF‐powerpackandremotecontrol.ThePentruder

CW630cannotbeusedwithanyothertypeofdrivesystem.



ThemanufacturercannottakeresponsibilityfordiamondconsumablesusedwiththePentruderCW630.

Pleaserefertothetechnicaldocumentationfromthemanufacturerofthediamondconsumableinquestionbefore

usingitwiththePentruderCW630.



Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage9



Generalsafetyinstructions

3.3



WARNING‐DANGEROFLIFE!



-Cuttinginapowerlinewhichisenergizedcanresultinseriousinjuryandeven

tofatalinjuries.Thechainsawcangetenergized.Acircuitbreakercannot

protectagainstthisdanger.

-Diamondchainbreakagecanresultinhigh‐speedejectionofparts,whichcan

resultindeathorseriouspersonalinjurytooperatorsorbystanders.Theitems

listedbelowarecriticaltominimizingtheriskofdiamondchainbreakageand

injury.



 

WARNING!

-Themachineisstateoftheartandfollowsthepresentregulations.However,

incorrecthandlingofthemachinecanresultinseriousorevenfatalinjuryto

theoperatorandpersonsinproximityofthemachine.

-Allpersonswhichareoperatingorinanywayworkingonthemachinehasto

readandunderstandthewholeOperator’sManualandespeciallythesafety

instructions,beforeanyworkiscommenced.Itistheobligationofthe

employertomakesurethattheoperatorreallyhasreceivedtheinformation

necessarytooperateandtakecareofthemachineinacorrectandsafeway.

-Goodworkingpracticeshouldalwaysbeusedalongwithcommonsense.

Tractivecannotforeseeeverypossiblesituationandthismanualisnota

substituteforprofessionalskillsandexperience.

-Themachinemayonlybeoperatedandservicedbyauthorizedandtrained

personnel.Thepersonnelshouldbetrainedbypersonnelauthorizedby

Tractive.

-APentrudermachineusedinthecorrectwayisasafeandefficienttool.Ifthe

machineisusedimproperlythiscanexposetheoperatorandotherpersons

stayinginthesameareatoextremedangerorevenriskoffatalinjuries.

-Theuserisliablethatthemachineisinfaultlessconditionandthatall

functionsareinorderbeforeworkiscommenced.

-Tomaintainthelevelofsafetyinherentinthedesignofthismachine,only

Tractiveoriginalpartsmaybefitted.TractiveABdisclaimsallresponsibilityfor

damagesoccurringasaresultofuseofnon‐originalparts.

-Modificationsorchangesonthemachinearenotallowed.

-Beforeanykindofserviceonthemachineiscommenced,themachinemust

alwaysbedisconnectedfromtheelectricpowersupply.

-Themachinemaynotbeusedinanenvironmentwhereexplosionprotected

equipmentisdemanded.

-TractiveABdisclaimsallresponsibilityfordamagestopersonsand/or

propertyresultingfromuseofthemachine,whethertheyarecausedbyfaulty

handlingorfromdamagesthathaveoccurredasaconsequenceofnegligentor

faultymaintenance,orasaconsequenceoffailuretocheckandcontrolthe

machinewithregardtodamagesand/orfaults.

-DONOToperateadiamondchainsawwithadamaged,modified,brokenor

missingsidecoverormudflap.Thesidecoverandmudflapprovideprotection

againstcontactwithmovingparts,ejecteddebris,brokendiamondchain,

thrownwaterandconcreteslurry.

-DONOTinsertthesawintoaslotnarrowerthanthechainsegments.Rapid

pushbackmightoccur.Reference:Mostdiamondsegmentsare5.72mm(.225)

wide.

-DONOTusethesidecoverasareplacementcoverforanothersaw.

-DONOTusedamaged,modifiedorimproperlyrepairedchain.



Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage10



Safetyprecautionsatsite

3.4

WARNING!

BEFORECUTTING

Beforecuttingiscommenced,makesurethat;

-Therearenopowerlines,gasorpipingwhichcanbedamagedbytheCW630

chainsaw.

-Thestaticsofthebuildingarenotcompromisedbecauseofthecutopenings.

-Nodamageisdoneontheothersideoftheconcretewhencuttingthrough.

-Checkwiththeforemanresponsiblethatallnecessaryprecautionshavebeen

performedbeforecommencingwork.Awaittheapprovalofthesafety

precautionsandpositionofthemachinefromtheforemanbeforeworkis

commenced.

-Safetyandhealthregulationsattheworkplacemustbefollowed.

-Noworkshouldbecommencedwhichcannotbejudgedtobesafe.Alwaysuse

commonsenseandgoodworkingpractice.

-Alwayscheckthatthemachine,diamondchainandguidebarareinfaultless

conditionandthatallfunctionsareinorderbeforeworkiscommenced.

-Neveruseadiamondchainformaterialwhichitisnotintendedfor.

-Beforecuttingiscommencedallpersonsinvolvedmustknowhowthe

emergencystopbuttonsareworking.

-Insufficientwatersupplymayresultinexcessiveweartothediamondchain,

whichcanleadtolossofstrengthandchainbreakage,and/ordamagetothe

guidebarnosesprocket.Assurethatthewatersupplyiscapableofdelivering

1.5bar(20psi)pressuretothechainsawataminimumflowrateof4lpm(1

gpm).

-OnlyusePowerGrit®UtilitySawChainwhencuttingductileironpipeorlike

materialswiththesaw.Usingchainplatformsnotspecificallydesignedforthis

typeofmaterialmaycausesegmentlossordiamondchainbreakage.

WEARSAFETYEQUIPMENT

-Allpersonsworkingwith,orintheproximityofthemachineshouldwear

safetyequipment,i.e.protectionhelmet,protectionshoes,gloves,eyeandear

protectorsandlongpants.

-Thenoiselevelduringcuttingmightleadtopermanenthearingdisordersifear

guardsarenotworn.

-Findoutwhatmaterialiscutandwearappropriatedustmaskorrespirator

protectionifnecessary.

-Avoidloosefittingclothing.



MOUNTACCORDINGTOTHEINSTRUCTIONS

-Beforeanykindofserviceincludingchaintensioning,onthemachineis

commenced,themachinemustalwaysbedisconnectedfromtheelectric

powersupply.

-Neverstartthesawunlesstheguidebar,diamondchainandsidecover

areproperlyinstalled.

CUTTING

-FollowtheinstructionsforcuttinginChapter5.

-Donotrunthesawupside‐down.Concretedebriscanflybackintothe

operator’sface.

-Alwaysoperatethesawwithsolidfootingandwithbothhandsfirmlygripping

thehandle.Donotstandonaladderwhenusingthesaw.



LIFTINGANDTRANSPORTING

-Alwaysliftthetoolergonomicallycorrectandinasafeway.



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