Pepperl+Fuchs FieldConnex Segment Coupler 3 Manuale utente

PROFIBUS Power Hub

Segment Coupler 3

(SK3)

With HD2-GTR-4PA Gateway

PROCESS AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-

try, published by the Central Association of the Electrical Industry (Zentralverband

Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the

supplementary clause: "Expanded reservation of proprietorship"

PROFIBUS Power Hub Segment Coupler 3 (SK3)

1 Introduction................................................................................. 5

1.1 Contents................................................................................................ 5

1.2 Target Group, Personnel...................................................................... 5

1.3 Symbols Used ...................................................................................... 5

2 Product Specifications............................................................... 7

2.1 Overview and Application ................................................................... 7

2.2 Coupling................................................................................................ 8

2.3 Segment Supply................................................................................... 9

2.4 System Components ........................................................................... 9

2.5 Recommended System Combinations............................................. 11

2.6 Component Overview ........................................................................ 14

2.7 Technical Data .................................................................................... 15

2.8 Dimensions......................................................................................... 18

3 Installation and Commissioning ............................................. 19

3.1 Mounting and Dismounting............................................................... 19

3.2 Shielding/Grounding ......................................................................... 21

3.2.1 Connection to Equipotential Bonding System .................................. 21

3.3 Connections ....................................................................................... 23

4 Hazardous Area Installation and Use ..................................... 25

4.1 Installation in Zone 2, Category 3G .................................................. 25

5 PROFIBUS Commissioning ..................................................... 26

5.1 Device Address Assignment............................................................. 26

5.2 Cyclic Data Exchange ........................................................................ 26

5.2.1 Information on GSD File Conversion................................................ 27

5.2.2 GSD Converter ................................................................................ 28

5.2.3 Information on Watchdog Time (TWD)............................................. 29

5.2.4 Retry Limits...................................................................................... 31

5.2.5 Device Type Manager (DTM): Installation and Commissioning ........ 31

PROFIBUS Power Hub Segment Coupler 3 (SK3)

6 Operation................................................................................... 35

6.1 Built-In Slave (BIS) Description ........................................................35

6.2 Coupled Slaves...................................................................................37

6.3 Acyclic Data Exchange with Built-In Slave via Device Type Manager

6.3.1 Brief Introduction to DTM with PACTwareTM (Example)...................38

6.3.2 Overview of the Device Type Manager User Interface......................39

6.3.3 HD2-GTR-4PA Structure Diagrams ..................................................39

6.3.4 Watchdog Time in the Device Type Manager ................................... 40

6.3.5 PROFIBUS PA Retry Limit in the Device Type Manager ................... 41

6.3.6 Restart Functions, Redundancy Switchover, and Firmware Update .41

6.4 Redundant Operation.........................................................................44

7 Advanced Diagnostics with the PROFIBUS Power Hub ....... 46

7.1 Advanced Diagnostics Infrastructure ..............................................46

7.2 PROFIBUS Advanced Diagnostics Integration ................................49

8 Basic Redundancy Concepts .................................................. 51

9 Glossary .................................................................................... 54

10 Parameter Reference List ........................................................ 56

10.1 General Parameters ............................................................................56

10.2 Diagnostic Parameters.......................................................................56

11 Troubleshooting........................................................................ 59

11.1 Faults Indicated via LEDs ..................................................................59

11.2 Fault Indicated via DTM......................................................................60

11.3 Fault Indicated via DCS......................................................................61

11.4 Problems with Gateway Operation....................................................62

PROFIBUS Power Hub Segment Coupler 3 (SK3)

Introduction

2016-10

1Introduction

1.1 Contents

This document contains information that you need in order to use your product throughout the

applicable stages of the product life cycle. These can include the following:

■Product identification

■Delivery, transport, and storage

■Mounting and installation

■Commissioning and operation

■Maintenance and repair

■Troubleshooting

■Dismounting

■Disposal

The documentation consists of the following parts:

■Present document

■Instruction manual

■Datasheet

Additionally, the following parts may belong to the documentation, if applicable:

■EU-type examination certificate

■EU declaration of conformity

■Attestation of conformity

■Certificates

■Control drawings

■Additional documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Note!

This document does not substitute the instruction manual.

Note!

For full information on the product, refer to the instruction manual and further documentation on

the Internet at www.pepperl-fuchs.com.

2016-10

PROFIBUS Power Hub Segment Coupler 3 (SK3)

Introduction

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

PROFIBUS Power Hub Segment Coupler 3 (SK3)

Product Specifications

2016-10

2 Product Specifications

2.1 Overview and Application

Various simplex or redundant Power Hub solutions provide power to PROFIBUS PA segments.

Power Hubs are available for high–power trunk, FISCO, and DART. As part of the Power Hub

system, the PROFIBUS Power Hub Segment Coupler SK3 connects and supplies 4

PROFIBUS PA segments per gateway to PROFIBUS DP in accordance with IEC 61158–2. The

Segment Coupler ensures communication and galvanic isolation between PROFIBUS PA and

PROFIBUS DP.

The Segment Coupler SK3 may be installed in Zone 2 equipment category 3G hazardous

areas. Types of protection are Ex nA (non-sparking) for Zone 2, gas groups IIC, IIB, and IIA.

The SK3 can be used in all system environments that are compliant to industry standard

PROFIBUS DP masters.

The FieldConnex®PROFIBUS Power Hub system has a modular design. A number of possible

combinations is available in order to meet the specific requirements of different explosion

protection concepts or the need for increased segment availability. Functionally, the system can

be divided into 2 types of component categories:

■Coupling components (described in this document)

■Segment supply components (described in the Power Hub manuals)

The following table lists the modules and motherboards and shows in which category they

belong:

Coupling Components Segment Supply Components

Modules

Ga t ew a y m o d u l e H D 2 - G T R - 4 . PA Power supply modules HCD2-FB*

Diagnostic modules HD2-DM*

Motherboards

Gateway motherboard simplex, 

MBHC-FB-4.GT

Gateway motherboard redundant, 

MB-FB-GTR1

Power Hub motherboards simplex or

redundant: 

MBHC-FB-4.HSC, 

MBHC-FB-4R.HSC*

DART Power Hub motherboard redundant:

KT-MB-FB-D-4R.GEN

2016-10

PROFIBUS Power Hub Segment Coupler 3 (SK3)

Product Specifications

Various Power Hub power supply solutions offer simplex or redundant power to PROFIBUS PA

segments. The Power Hub consists of a motherboard with sockets for plug-in modules.

■1 power supply module per segment in simplex mode or 2 power supply modules per

segment in redundant mode

■1 physical layer diagnostic module HD2-DM*

The Power Hub feeds segments following the high–power trunk concept for explosion

protection. High energy on the trunk line is fed to the field devices via couplers such as

FieldBarriers or Segment Protectors. A dedicated version of the DART Power Hub supports the

intrinsically safe concept for fieldbus.

Also, a plug-in advanced diagnostic module for fieldbus is available. This module monitors the

physical layer online and in real time, enabling detection of degradation and faults during

operation. Measurement data and alarms are transmitted to the control room. This way, they

make the fieldbus physical layer visible which can now be treated as an active component in

plant asset management systems. Operating personnel are enabled to decide on proactive

measures to avoid unwanted situations while the plant is running smoothly.

2.2 Coupling

Coupling involves a gateway motherboard and 1 or, in the case of redundant coupling,

2 gateway modules. The purpose of coupling is to adjust the physical data transfer properties

on the PROFIBUS DP side (RS–485) to those of PROFIBUS PA (in conformity with

IEC 61158–2). The coupling provides a baud rate of 31.25 kbit/s on the PROFIBUS PA side. In

addition, the coupling generates galvanic isolation between PROFIBUS DP and

PROFIBUS DP

PROFIBUS PA

Power

4 x PA Fieldbus Trunk

Coupling Segment Supply

PROFIBUS Power Hub

Note!

The segment supply is part of the PROFIBUS Power Hub system. For detailed information go

to www.pepperl-fuchs.com and look up to the corresponding documentation of the fieldbus

power supply you installed.

PROFIBUS Power Hub Segment Coupler 3 (SK3)

Product Specifications

2016-10

PROFIBUS PA. The DP/PA coupling of the PROFIBUS Power Hub system is functionally

compatible with the Pepperl+Fuchs Segment Coupler 2. The coupling of the PROFIBUS PA

slave to the PROFIBUS DP is transparent. This means that all PA slaves appear on the

PROFIBUS DP bus and are interpreted by the host as PROFIBUS DP slaves. A PROFIBUS DP

address is also assigned to the gateway itself for diagnostic and parameterization purposes.

Cyclic data exchange can be connected redundantly to the PROFIBUS DP line by using the

redundant gateway motherboard MB–FB–GTR1 and 2 HD2-GTR-4PA gateways.

The gateway module HD2-GTR-4PA supports the PROFIBUS flying redundancy (see chapter

8), as well as all non-redundant DP masters. The gateway fulfills the following tasks:

■Conversion of the PROFIBUS DP physical layout to that of PA

■Adjustment of the PROFIBUS DP transfer rate to the PA transfer rate

■Galvanic isolation between PROFIBUS DP and PA

■Elementary functional diagnostics via LEDs

■Ensuring increased availability through redundant coupling of cyclic data exchange (with

redundant layout)

■Acyclic parameterization of gateway parameters by FDT/DTM

■Redundancy diagnostics (with redundant layout)

2.3 Segment Supply

The field devices are supplied with power via power supply modules on a Power Hub

motherboard and via fieldbus lines to the individual segments. The simplex Power Hub version

features 4 power supply slots, the redundant Power Hub version 8 power supply slots.

PROFIBUS PA segments can receive redundant power supplies if a redundant Power Hub

motherboard is used with 2 power supply modules for each segment.

In summary, the segment supply fulfills the following tasks:

■Power supply of field devices: power and communication signal

■Redundant supply for high system availability

■Elementary diagnostic information via LEDs

■Advanced physical layer diagnostics via the HD2-DM* diagnostic module and the

FDT/DTM software package (see corresponding documentation)

2.4 System Components

Motherboards

The following types of motherboards are available:

The gateway motherboard MB-FB-GTR1 has 2 slots for up to 2 HD2-GTR-4PA Segment

Coupler 3 gateway modules. The gateway motherboard is designed for the use with Power Hub

motherboards holding power supply modules supplying PROFIBUS PA segments. The

motherboards are connected with a customized cable that is included in the delivery of the

gateway motherboard. The MB-FB-GTR1 motherboard can also be used with one gateway in

simplex operation. In this case special handling of slave address setting is required. For more

information, see chapter 5.1.

The following versions of power supply motherboards are available:

■MBHC-FB-4.HSC* supports 4 simplex segments, redundant bulk power supply

■MBHC-FB-4R.HSC* supports 4 redundant segments, redundant bulk power supply

■MBHD-FB-D-4R.GEN supports 4 redundant DART intrinsically safe segments, redundant

bulk power supply

For further information refer to the specific product documentation.

2016-10

PROFIBUS Power Hub Segment Coupler 3 (SK3)

Product Specifications

The MBHC-FB-4.GT compact motherboard features slots for HD2-GTR-4PA 1 gateway,

4 simplex power supply modules, and 1 diagnostic module.

Ga t e w a y M o d u l e

The Segment Coupler 3 gateway module HD2-GTR-4PA connects 4 PROFIBUS PA segments

to PROFIBUS DP. Together with fieldbus power modules, PROFIBUS PA segments are

supplied directly via fieldbus lines.

Coupling is transparent, so each PA device is addressed and configured as a PROFIBUS DP

device.

The HD2-GTR-4PA module includes 4 PROFIBUS PA masters for time-independent data

transfer.

An FDT/DTM-based PC software is available for the parameterization of the gateway and for

performing several status and diagnostic functionalities.

When used with the respective motherboard, 2 gateways provide redundant coupling. HD2-

GTR-4PA supports the PROFIBUS "flying redundancy" as well as all non-redundant masters.

Fieldbus Power Supply Modules

The fieldbus power supplies supply the PROFIBUS PA segments with power. For different

application requirements, dedicated power supply modules are available:

■HCD2-FBPS-1.500. Output: 30 V at 500 mA with an intrinsically safe limited voltage for

Zone 2 of Uo= 30 V

■HCD2-FBPS-1.23.500. Output: 23 V at 500 mA with an intrinsically safe limited voltage for

Zone 2 of Uo= 24 V

■HD2-FBPS-IBD-1.24.360. Output: 24 V at 360 mA for intrinsically safe (DART) segments

installed in Zone 1

The power supply modules provide full galvanic isolation between the bulk power supply and

the PA segments. The modules offer system reliability for applications where cabling and wiring

are routed through critical or harsh electrical environments, with full protection from

electromagnetic interference (EMI).

Power supply modules are plugged into the motherboard slots and can be exchanged during

system operation. In redundant configuration, load is shared between 2 power supply modules.

Diagnostic Modules

Basic Diagnostic Module

The basic diagnostic module provides basic system diagnostics. It monitors the input voltage

of the bulk power supply and each segment for overload and short circuit conditions. Each

power supply module is checked for proper function. Power supply modules operating in

redundant configuration are checked for compatibility. LEDs indicate both status and fault

information. This information can be transmitted via volt-free contact.

For further information refer to the manual "Basic Diagnostic Module " at www.pepperl-

fuchs.com.

Advanced Diagnostic Module

The advanced diagnostic module is a comprehensive measurement tool for the PROFIBUS PA

physical layer, and supports commissioning, online monitoring, and maintenance tasks. The

module provides the exact segment and individual device data needed for detection of

changes in the fieldbus physical layer. Segment measurements include fieldbus voltage and

load current. Device-specific measurements are signal level, noise, and jitter. All data is

transmitted to the control room via Ethernet. The basic edition of the diagnostic manager

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