Petroline-A DPS -140 Manuale utente

DPS -140

Operation Manual

PLA 140.207.000.000RE

2019

OPERATION MANUAL

This operation manual provides DPS-140 (Indicator) Position and Speed Sensor work

and its modifications. Document consists of information, which is necessary for the right, safe op-

eration and technical service. The manual consists of works’ description, layouts and instructions

necessary for the right preparation for mounting and its execution, commissioning and settings in a

complex of control module DL-140,DEL-150

To exclude the possibility of mechanical damage, violation of electroplating and paintwork,

it is necessary to follow the rules of storage and transportation of the device. While studying the

manual, it is necessary to follow technical specification and manual’s instruction of PC

DPS-140 еxploitation is allowed to be used by personnel who has studied this manual, set of

exploitation documentation and passed safety training.

ISO 9001:2015

RPE “Petroline-A” LLC quality management system is responded to ISO 9001:2015 re-

quirements in research, production and shipment of instrumentation for oil and gas industry; guar-

anty and post-guaranty service execution (Certificate of compliance№ 17.0497.026 from 13th of

March 2018 (Application1)).

Scope of certification of management system of RPE “Petroline-A” LLC

Goods/services: research, production and shipment instrumentation for oil and gas

industry: guaranty and post-guaranty service execution.

Release of product in compliance with ISO 9001:2015:

7.1

Planning of production release

7.2

Processes connected with a customer

7.3

Design and research

7.4

Purchasing

7.5

Production and maintenance support

7.6

Equipment management for monitoring and measurement.

Exclusion from product life cycle processes: 7.5.2

DPS-140 
 
 
 
PLA 140.207.000.000RE 
 
 3 
1. Content 
1. Description and work .................................................................................................................................... 5 
1.1. DPS-140 Desription and work .................................................................................................................... 5 
1.1.1. DPS-140 Purpose........................................................................................................................... 5 
DPS-140 in a complex with DEL-140, DEL-150, DEL-150Еis designed to control of drawworks shaft 
rotation of drilling and workover rigs.............................................................................................................. 5 
1.1.2. DPS-140 Modifications and its technical characteristics:................................................................. 5 
Table 1 –Main technical characteristics and DPS-140(А,E) parameters.......................................................... 5 
Table 2 –Main technical characteristics and parameters DPS-140(I)............................................................... 5 
Table 3-Main technical characteristics and parameters DPS-140(P)................................................................. 5 
Table 4–Dimensions, weight ......................................................................................................................... 6 
1.1.3. Content DPS-140(А,E)................................................................................................................... 6 
Figure 1 –DPS-140(А) .................................................................................................................................. 6 
1.1.4. Content DPS-140(E)...................................................................................................................... 6 
Figure 2 - DPS-140(I)..................................................................................................................................... 7 
1.1.5. Content DPS-140(P)....................................................................................................................... 7 
Figure 3. DPS-140(P)..................................................................................................................................... 7 
Figure 4. Power Source for DPS-140(P)......................................................................................................... 8 
1.1.6. Structure and operationing.............................................................................................................. 8 
Table 5 –Ex marking..................................................................................................................................... 8 
1.1.9. Marking and sealing....................................................................................................................... 8 
Figure 5. Marking examples. .......................................................................................................................... 9 
Figure 6. Sealing examples............................................................................................................................. 9 
1.1.10. Packaging ...................................................................................................................................... 9 
2. Usage............................................................................................................................................................. 9 
2.1. Operational constraints............................................................................................................................. 9 
2.1.9. Ex rating in operating..................................................................................................................... 9 
2.2. Preparation of DPS-140(А,E,I,P) usage ................................................................................................... 10 
2.2.1. Volume and sequence of DPS-140 (А,E,I,P)................................................................................. 10 
2.2.2. Readiness checking for usage ....................................................................................................... 10 
2.2.3. Setting description after preparation for a work:............................................................................ 10 
2.2.4. DPS-140(А,E,P) Orientation and indication.................................................................................. 10 
Figure 8. DPS-140(А,E) Setting example (at shaft end drawworks)............................................................... 11 
Figure 9. DPS-140(P) at drawworks shaft. .................................................................................................... 11 
 .................................................................................................................................................................... 11 
Figure 10. Drawworks shaft-1200................................................................................................................. 12 
2.2.5. DPS-140(I) Orientation ................................................................................................................ 12 
Figure 11. DPS-140(I) Setting example (at drawworks drum)....................................................................... 12 
2.2.6. DPS-140(А,E) Orientation (belt, chain drive)............................................................................... 12 
2.2.7. DPS-140(А,E) Orientation (rod).................................................................................................. 12 
2.2.9. DPS-140(I) Switch on guideness and parameter setting «TRIPPING RATE» in content of DEL-140.
 13 
2.2.10. DPS-140(А) Switch on quideness and parameter setting «TRIPPING RATE» in content of DEL-
150. 14 
2.2.11. Guideness to parameter setting «TRAVELLING BLOCK POSITION» in content of DEL-150 .... 16 
2.2.12. Setting guideness parameter «BIT DEPTH» in content of DEL-150 ............................................. 16 
2.2.13. Setting guideness parameter «BIT POSITION» in content of DEL-150....................................... 17 
2.2.14. DEL-150 Contractions regarding DPS-140(A) for parameters display on a control module screen. 18 
Table 6 –Sensors abbreviations.................................................................................................................... 18 


 
OPERATION MANUAL 
 

 
3. DPS-140 Usage........................................................................................................................................ 18 
3.1. Sequence actions while DPS-140 usage........................................................................................ 18 
Table 7 –Sensors adressess at RS-485 bus.................................................................................................... 18 
3.3. DPS-140 Possible malfunctions while usage and recommendations for decoupling them ............... 18 
Figure 12. Readings on a control module in operating mode.......................................................................... 19 
Figure 13. Readings on a control module display when there is a disconnection with a sensor........................ 19 
Figure 14. Readings on a display module window in operating mode ............................................................ 19 
Figure 15. Readings on a display module window when there is a disconnection with a sensor ...................... 19 
4. Acts in emergency situations ................................................................................................................... 19 
4.1. Failures that can lead to accidents................................................................................................. 19 
1. DPS-140 Maintenance....................................................................................................................... 19 
1.1.General information............................................................................................................................. 19 
1.2. Safety measures............................................................................................................................ 20 
1.3. DPS-140 Maintenance procedure.................................................................................................. 20 
1.4. DPS-140 Work Capacity Check.................................................................................................... 20 
Current Maintenance................................................................................................................................. 20 
1. DPS-140 Current Maintenance ................................................................................................................ 20 
1.1 General information ..................................................................................................................... 20 
Storage........................................................................................................................................................ 21 
1. Storage conditions .................................................................................................................................. 21 
Transportation ........................................................................................................................................... 21 
1. Transportation requirements and conditions ........................................................................................... 21 
Disposal....................................................................................................................................................... 21 
Application 1. Certificate of compliance to ISO 9001:2015 ..................................................................................... 22 
Application 2. Service centers ................................................................................................................................ 22 
 

DPS-140

PLA 140.207.000.000RE

1. Description and work

1.1. DPS-140 Desription and work

1.1.1. DPS-140 Purpose

DPS-140 in a complex with DEL-140, DEL-150, DEL-150Еis designed to control of drawworks shaft rota-

tion of drilling and workover rigs.

DPS-140 is designed for operation of:

In Ex 1 zone with reference to Oil and Gas Safety Regulations Classification;

In open air, at climatic conditions of macroclimatic regions with moderate and cold weather in range

of -45 to +65 °С.

to control of drawworks shaft rotation of drilling and workover rigs.

1.1.2. DPS-140 Modifications and its technical characteristics:

Table 1 –Main technical characteristics and DPS-140(А,E) parameters

Pulse quantity per rpm

4096

pulse.

The lowest measuring limit

0,01

Operating temperature range

-45 … +65

0С

Storage temperature

-50 … +50

0С

Ex marking

1ExibIIAT3Gb

Rated Supply Voltage

Ingress protection, GOST 14254-96

IP 65

Weather resistance, GOST 15150-89

NF1

Cable length

1...100

Table 2 –Main technical characteristics and parameters DPS-140(I)

Pulse quantity per rpm

Depends on

marks quantity

pulse.

Operating temperature range

-45 … +65

0С

Storage temperature

-50 … +50

0С

Ex marking

1ExibIIAT3Gb

Rated Supply Voltage

Ingress protection, GOST 14254-96

IP 65

Weather resistance,GOST 15150-89

NF1

Cable length

1...100

Table 3-Main technical characteristics and parameters DPS-140(P)

Pulse quantity per rpm

144

pulse.

The lowest measuring limit

0,01

Operating temperature range

-45 … +65

0С

Storage temperature

-50 … +50

0С

Ex marking

1ExibIIAT3Gb

Rated Supply Voltage

2019

OPERATION MANUAL

Ingress protection, GOST 14254-96

IP 65

Weather resistance, GOST 15150-89

NF1

Cable length

1...100

Table 4–Dimensions, weight

№

positio

Device

Dimensions, mm

Weight, kg

DPS-140(А,E)

62133

1,3

ДПС-140(I)

62110

1,1

ДПС-140(P)

15052

1,2

1.1.3. Content DPS-140(А,E)

DPS-140(А,E) consists from built-in absolute encoder and electronic layout which include:

-filters;

-analogue-to-digit transducer;

-microprocessor;

-layout of power source stabilization;

-intrinsic block at power in .

Figure 1 –DPS-140(А)

1. Sensor shaft;

2. Sensor enclosure;

3. Fixer's enclosure;

4. Tension bolt;

5. Sensor socket cover.

1.1.4. Content DPS-140(E)

DPS-140(E) consists of КDD-140 Disrete Data Input Controoler with connectable pulse sensor.

DPS-140

PLA 140.207.000.000RE

Figure 2 - DPS-140(I)

1. Inductive wire-free

sensor (VBI);

2. VBI Retaining nuts;

3. Cable with VBI;

4. Socket cover for VBI sensor connection

5. KDD-140 bracket enclosure;

6. KDD-140 Enclosure;

7. Connector for communication cable tapping.

1.1.5. Content DPS-140(P)

DPS-140(P) (fig. 3) consists of enclosure with built-in measuring rim and electronic layout which includes:

-filters;

-analogue-to-digit transducer;

-microprocessor;

-layout of power source stabilization;

-intrinsic block at power in .

Figure 3. DPS-140(P)

1. DPS-140(P) Enclosure;

2. Clamp;

3. Axle;

4. Connector for communication cable tapping;

To maintain DPS-140(P) position in case of power loss additionally with customer's approval «power source»

for DPS-140 (P) is used (fig.4)

2019

OPERATION MANUAL

Figure 4. Power Source for DPS-140(P)

1. Socket for communication cable connection

to control module;

2. Power in voltage indicator;

3. Battery charge error indicator;*

4. Battery charge indicator;

5. Circuit Current Reload Indicator (more than

100мА)

6. Power out voltage indicator;

7. Switch on button;

8. Socket for communication cable connection

to DPS-140(P);

*Reasons: 1. Breakdown of accumulator battery. 2. High temperature of accumulator battery.

1.1.6. Structure and operationing

The measured value of the number of pulses per revolution and the position relative to the specified “zero” is

transmitted via RS-485 communication channel to MU-150 control module for recording data and transmitting them to

indicate on the screen of the display module.

1.1.7. Measuring instrumentation and tool

In the process of installation, start-up and operation no special measuring instruments are required.

For installation and maintenance of DPS-140 (A, E, I, P), standard tools of installation specialist are used.

1.1.8. Ensuring explosion safety of DPS-140 (A, E, P)

Intrinsic safety (Ex attribute) 1ExibIIAT3Gb DPS-140 (A, E) is provided by an intrinsically safe electrical

circuit (ib).

It can be used in hazardous areas of outdoor installations (Chapter 7.3 PUE) corresponds to zone 1, the group

of explosion-proof electrical installations IIA, temperature class T3 according to the Safety Regulations in the oil and

gas industry, approved by Rostechnadzor.

Table 5 –Ex marking

DPS-140(А,E),DPS-140(I), DPS-140P

1ExibIIAT3Gb

1.1.9. Marking and sealing

Markings on the enclosures of the components of DPS-140 (A, E, I, P) include the following data:

1. Trademark or name of the manufacturer;

2. Type of product;

3. Serial number and year of manufacture;

4. Marking of explosion protection;

5. Special sign of explosion safety;

6. The range of ambient temperatures during operation;

7. The name of the certification body and the number of the certificate of conformity.

Other data required by regulatory and technical documentation, which the manufacturer must reflect on the

label, may also be used.

DPS-140

PLA 140.207.000.000RE

Figure 5. Marking examples.

Position and Velocity Sensor DPS-140(P)

INGRESS PROTECTION ADDRESS

EXECUTION NF1 MEAS.LIMIT m/sec

PLA

The devices enclosures containing electronic circuits and electromechanical components are sealed to prevent

unauthorized access. The repair is made by the manufacturer or a specialized enterprise (application), which has been

delegated the authority to repair.

Figure 6. Sealing examples.

1.1.10. Packaging

To transport DPS-140(А,E,I,P) in DEL-140, DEL-150 complex, plywood boxes with metal knobs for carrying.

2. Usage

2.1. Operational constraints

2.1.9. Ex rating in operating

The operation of DPS-140 (A, E, I, P) is allowed to personnel who have studied this instruction, passed the

appropriate instructions and have the necessary tolerances to work in hazardous areas.

During the work it is necessary to be guided:

- “Rules on labor protection during operation of electrical installations”;

- the current rules of electrical installations;

- requirements of the operating manual DEL-150;

- requirements of this guide.

!!!WHILE OPERATION IT IS NECESSARY TO CONTROL DEVISE AND COMMUNICATION CABLES

STATE. IF THERE IS ANY MECHANIAL DAMAGE OF DPS-140I COMMUNICATION CHANNELS OPERA-

TION IS FORBIDDEN!

During operation, it is prohibited to break the seals and open DPS-140 (A, E, I, P).

When the control module is on, it is prohibited to connect and disconnect the connectors of the connecting

cables. In case of detection of malfunctions, it is necessary to turn off the device, disconnect the power cable from the

power source. Then replace the faulty device with a known, working, plugging in, according to the documentation

(“DEL-150, DEL-140 Operating Manual”). After replacement, check the reliability of the connections and grounding

of the module housings to the mass of the lift.

During operation, periodically check the status of communication cables. If a violation of the protective layer

on the cable lines is detected, immediately turn off the power supply and replace the damaged cable.

Prevent sealing failure. If faults are detected, switch off the power supply and replace the faulty device.

If mechanical damage is found, remove the faulty device and send it in for repair.

2019

OPERATION MANUAL

2.2. Preparation of DPS-140(А,E,I,P) usage

While operation it is necessary to be guided by p.2.2. «DEL -150 Operation Manual»

2.2.1. Volume and sequence of DPS-140 (А,E,I,P)

External examination includes checking:

- states of contacts, flexible connections and leads;

- availability of mounting bolts and nuts;

- ease of movement and no damage to the threads;

- the state of cable entries, their seals;

- tightness of the sensor mounting bolts;

- the integrity of the painting sensors.

2.2.2. Readiness checking for usage

- When connecting to a control module, check the integrity of the sensor control module and cable con-

nectors.

The cable from the sensor is connected to any of “RS-485”connectors.

Figure 7. Control module connectors (switch module) to connect DPS-140(А,E,I,P).

Level1 Level2 Sensor Sensor Sensor Sensor Indicator Commutator

ServiceIndicatorGas3Gas2Gas1Power

Alarm Blocking Digital sensors communication line

2.2.3. Setting description after preparation for a work:

-- After the first power up, edit the necessary parameters:

-o maximum values

-o coefficients;

-o reset the necessary parameters;

-- After replacing the sensors as necessary, edit the operating parameters;

-- The settings should be carried out according to the information set out in the “DEL-150 Settings

Guide”.

2.2.4. DPS-140(А,E,P) Orientation and indication

For DPS-140 there are several mounting options. The choice of option depends on the type of power supply,

the current conditions and the available space for the installation of the equipment. Mounting method on ana-logical

winches may vary.

For security purposes, DPS-140 should be mounted with the winch stopped.

- DPS-140 is installed in an accessible place for safe installation;

- The installation site can be a free end of the winch shaft or a pre-prepared platform near the winch;

- Transmission of rotation can be carried out by a chain, a belt or a cable (by prior agreement with the cus-

tomer).

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