PETTIBONE Extendo Series Manuale utente

Operator’s Manual PMOM-4021

736-744-936-944-1032-1144-1157

T944-T1157

Extendo and Traverse Operation and Maintenance Manual

800GOPETTIBONE

CONTENTS

SAFETY...................................................................................................................................................................................1

Safety Rules ..................................................................................................................................................................1

Safety Statements ......................................................................................................................................................1

Safety Messages..........................................................................................................................................................2

Operator Qualifications............................................................................................................................................5

Safe Operating Practices..........................................................................................................................................5

Transporting Safely....................................................................................................................................................8

Parking the Machine .................................................................................................................................................8

Safety Decals............................................................................................................................................................. 10

Decal Locations ............................................................................................................................................... 11

Main Decal Kit, LL-7858 ........................................................................................................................ 11

0L1-10298-000, USE BOTH HANDS ................................................................................................... 12

FL-10561, SERVICE BRAKE .................................................................................................................... 12

LL-1803-499, ACCUMULATOR.............................................................................................................. 12

LL-4780, TRANSMISSION OIL FILL ..................................................................................................... 12

LL-6163, MOTOR OIL .............................................................................................................................. 12

LL-7932, ASSEMBLED IN USA............................................................................................................... 12

LL-6173-1, OPERATOR MANUAL WITHIN ......................................................................................... 13

LL-7700, WELDING AND MODIFICATION ........................................................................................ 13

LL-7605, HYDRAULIC OIL ONLY ......................................................................................................... 13

LL-6455, DIESEL FUEL ONLY................................................................................................................. 13

LL-6456, COMBUSTIBLE AND FLAMMABLE FLUIDS..................................................................... 14

LL-7984, SAFE OPERATION CHECK LIST .......................................................................................... 14

LL-6462-6, EXCESSIVE HYDRAULIC PRESSURE .............................................................................. 15

LL-6463, MACHINE ROLL AWAY ..........................................................................................................15

ii Extendo and Traverse Operation and Maintenance Manual 800GOPETTIBONE

CONTENTS

LL-6465, ELECTROCUTION HAZARD ................................................................................................ 15

LL-6466, EXPLOSION HAZARD ........................................................................................................... 15

LL-6467, HOT AND PRESSURIZED ..................................................................................................... 16

LL-6468, NO RIDING ............................................................................................................................... 16

LL-6469, MOVING BELTS AND SPINNING BLADES ....................................................................... 16

LL-6470, MACHINE TIP-OVER ............................................................................................................... 17

LL-6471, HOT EXHAUST PIPE ............................................................................................................... 17

LL-6472, PERSONAL INJURY................................................................................................................. 17

LL-6474, BACKWARD TIP-OVER........................................................................................................... 17

LL-6475, MACHINE TIP-OVER ............................................................................................................... 18

LL-6476, WATCH YOUR STEP................................................................................................................. 18

LL-6477, NO STEP..................................................................................................................................... 18

LL-6480, PINCH POINT............................................................................................................................ 18

LL-6482, NO RIDING ................................................................................................................................ 18

LL-6489, FALLING BOOM OR LOAD ................................................................................................... 18

LL-6490, FALL HAZARD ......................................................................................................................... 18

LL-6492, CARBON MONOXIDE ........................................................................................................... 19

LL-6494, HIGH PRESSURE HYDRAULIC FLUID ................................................................................ 19

LL-6497, UNTRAINED PERSONNEL..................................................................................................... 19

LL-7405, FASTEN SEAT BELT ................................................................................................................. 20

LL-7406, FORWARD & REVERSE .......................................................................................................... 20

LL-7430, FALLING LOAD ........................................................................................................................ 20

LL-7474, CALIFORNIA PROPOSITION 65 WARNING .................................................................... 20

LL-7534, ELEVATE PERSONNEL ........................................................................................................... 20

LL-7535, ELEVATE PERSONNEL ........................................................................................................... 20

LL-7536, LIFTING PREP & SETUP ........................................................................................................ 21

LL-7537, UNCONTROLLED MACHINE................................................................................................ 21

LL-7539, OSHA TRAINED ....................................................................................................................... 21

LL-7566, HYD. OIL FILL PROCEDURE ................................................................................................ 22

LL-7599, PRE-START MAINTENANCE ................................................................................................ 22

BL-9969, ANGLE INDICATOR ................................................................................................................ 23

00L-09870-000, NO RIDING.................................................................................................................. 23

Decal Add-On Kits ........................................................................................................................................... 28

GENERAL INFORMATION............................................................................................................................................. 33

Material Safety Data Sheets (MSDS) ................................................................................................................ 33

Directional Reference ............................................................................................................................................ 34

Identification............................................................................................................................................................. 35

Forklift Description ......................................................................................................................................... 35

Forklift Identication Plate................................................................................................................... 35

Standard Engine Description ..................................................................................................................... 35

iii

Extendo and Traverse Operation and Maintenance Manual

800GOPETTIBONE

Engine Identication Plate................................................................................................................... 35

Transmission Description ............................................................................................................................. 36

Transmission Identication Plate....................................................................................................... 36

Axle Description .............................................................................................................................................. 36

Axle Identication Plate ........................................................................................................................ 36

Work Platform Reference Guide................................................................................................................. 36

Preparation and Prevention ................................................................................................................ 37

Using a Personnel Platform Attachment......................................................................................... 37

Options and Accessories....................................................................................................................... 38

Ordering Parts........................................................................................................................................... 38

FORKLIFT OPERATION .................................................................................................................................................. 39

Operational Safety .................................................................................................................................................. 39

Forklift Description ......................................................................................................................................... 41

Safe Operating Practices............................................................................................................................... 41

Pre-Startup Inspections ................................................................................................................................ 42

Walk-Around Inspection ....................................................................................................................... 42

Check Engine Oil...................................................................................................................................... 42

Check Transmission Oil.......................................................................................................................... 42

Check Radiator Coolant Level ............................................................................................................. 42

Check Hydraulic Fluid Level................................................................................................................. 43

Tires and Rims........................................................................................................................................... 44

Inspection for Leaks................................................................................................................................ 44

Hydraulic Fluid Level .............................................................................................................................. 44

Entering the Operator’s Compartment ................................................................................................... 44

Operator’s Seat................................................................................................................................................. 44

Seat Position Adjustment..................................................................................................................... 44

Arm Rest...................................................................................................................................................... 44

Seat Suspension Adjustment ............................................................................................................. 44

Seat Belt ...................................................................................................................................................... 45

Instrument Panel ..................................................................................................................................... 45

Fuel Gauge ................................................................................................................................................. 45

Engine Coolant Temperature Gauge ................................................................................................ 45

Engine Hour Meter.................................................................................................................................. 45

Transmission Temperature Gauge..................................................................................................... 45

Transmission Oil Pressure Gauge....................................................................................................... 46

Inclinometer .............................................................................................................................................. 46

Parking Brake Switch.............................................................................................................................. 46

Clutch Cut-o Switch ............................................................................................................................. 47

Rear Axle Lock Warning Light ............................................................................................................. 47

Rear Axle Restricted Mode................................................................................................................... 47

CONTENTS

iv Extendo and Traverse Operation and Maintenance Manual 800GOPETTIBONE

Brake Oil Pressure Warning Light....................................................................................................... 47

Parking Brake Indicator Light.............................................................................................................. 48

Low Voltage Warning Light.................................................................................................................. 48

Engine Oil Pressure Warning Light .................................................................................................... 48

Ignition Switch.......................................................................................................................................... 48

Steering Selector ..................................................................................................................................... 48

Fixed Boom Hydraulic Controls.................................................................................................................. 49

Remote Control Joystick ....................................................................................................................... 49

Function...................................................................................................................................................... 49

Traversing Boom Hydraulic Controls........................................................................................................ 50

Remote Control Joystick ....................................................................................................................... 50

Function...................................................................................................................................................... 51

Throttle and Brake Controls......................................................................................................................... 51

Brake Pedal................................................................................................................................................. 52

Throttle Pedal............................................................................................................................................ 52

Transmission Controls.................................................................................................................................... 52

Powershift Transmission Controls...................................................................................................... 52

Twist Grip Gear Shifter/Directional Selector.................................................................................. 52

Steering Wheel ......................................................................................................................................... 52

Boom Features.................................................................................................................................................. 52

Fork Leveling............................................................................................................................................. 52

Frame Tilt (Sway)...................................................................................................................................... 52

Gauges and Indicators........................................................................................................................... 52

Changes in Performance....................................................................................................................... 52

Start-up and Driving....................................................................................................................................... 53

Weight and Distance .............................................................................................................................. 55

Location of Load Range Capacity Charts ........................................................................................ 55

Raising the Load....................................................................................................................................... 84

Transporting the Load ........................................................................................................................... 84

Inclines and Unstable Surfaces .......................................................................................................... 84

Landing the Load .................................................................................................................................... 84

Shutdown................................................................................................................................................... 85

Emergency Operations.......................................................................................................................... 85

MAINTENANCE................................................................................................................................................................ 87

Safety While Servicing the Machine ................................................................................................................. 87

Maintenance and Service Kits............................................................................................................................. 89

Routine Maintenance............................................................................................................................................. 90

DAILY (or 8 hours)............................................................................................................................................ 90

WEEKLY (or 30 hours) ..................................................................................................................................... 91

Fluids and Lubricants..................................................................................................................................... 91

CONTENTS

Extendo and Traverse Operation and Maintenance Manual

800GOPETTIBONE

Filter Kits ............................................................................................................................................................. 91

Grease Fitting Location Charts ................................................................................................................... 92

7K Models Fixed Grease Fittings ........................................................................................................ 92

9K Models Fixed Grease Fittings ........................................................................................................ 93

9-11K Models Fixed Grease Fittings.................................................................................................. 94

1157 Models Grease Fittings ...............................................................................................................95

7K Traversing Models ............................................................................................................................. 96

9K Traversing Models ............................................................................................................................. 97

11K Traversing Models........................................................................................................................... 98

Replace Fuel Filter Elements........................................................................................................................ 99

Service Air Cleaner........................................................................................................................................100

Drain and Rell Cooling System...............................................................................................................101

Thermostat Test..............................................................................................................................................102

Drive Belt Tension Adjustment .................................................................................................................102

Battery Replacement....................................................................................................................................102

Fuse Replacement.........................................................................................................................................103

Engine Oil Change.........................................................................................................................................103

Transmission Oil Change ............................................................................................................................104

Transmission Filter Element Replacement ...........................................................................................104

Axle Lubricant Change ................................................................................................................................104

Required Scheduled Maintenance Log ........................................................................................................105

50 Hours of Operation ........................................................................................................................106

250 Hours of Operation ......................................................................................................................106

500 Hours of Operation, or 6 Months ............................................................................................106

750 Hours of Operation ......................................................................................................................106

1000 Hours of Operation, or 1 Year ................................................................................................107

1250 Hours of Operation ...................................................................................................................107

1500 Hours of Operation, or 18 Months .......................................................................................107

1750 Hours of Operation ...................................................................................................................107

2000 Hours of Operation, or 2 Years ..............................................................................................108

Operation Under Severe Conditions .....................................................................................................108

Service Maintenance Chart........................................................................................................................109

Specications..................................................................................................................................................110

Tire Pressures...........................................................................................................................................110

Hydraulic Oil............................................................................................................................................110

Diesel Fuel ................................................................................................................................................110

CONTENTS

vi Extendo and Traverse Operation and Maintenance Manual 800GOPETTIBONE

CONTENTS

Extendo and Traverse Operation and Maintenance Manual

800GOPETTIBONE

SAFETY

SAFETY RULES

Most accidents involving machine operation and

maintenance can be avoided by following basic

rules and precautions. Read and understand all

the safety messages in this manual, and the safety

signs on the machine before operating or servicing.

See the dealer for any questions. Failure to read

and follow these instructions could result in death,

serious injury or damage to the machine.

READ THIS MANUAL COMPLETELY and be sure

to understand the speed, stability and steering

characteristics of this machine. Do not remove this

manual from the machine. This manual must remain

with the machine at all times. The manual storage

box is located inside the operator’s compartment,

behind the operator’s seat. See your dealer or

contact Pettibone/Traverse Lift, LLC for additional

manuals.

The safety information given in this manual does

not replace safety codes, insurance regulations or

federal, state and local laws. Be sure the machine

has the correct equipment according to these rules

or laws. Safety messages in this section point

out situations that can be encountered during the

normal operation and maintenance of your machine.

These safety messages also give possible ways

of dealing with these conditions. Additional safety

messages are used in the text of the manual to

show specific safety hazards.

SAFETY STATEMENTS

This is the safety alert symbol. It is used

to alert you to potential personal injury

hazards. Obey all safety messages that

follow this symbol to avoid possible injury

or death.

DANGERA

Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNINGA

Indicates a hazardous situation which, if not

avoided, could result in death or serious

injury.

CAUTIONA

Indicates a hazardous situation which, if not

avoided, could result in minor or moderate

injury.

NOTICE

Indicates a situation which, if not avoided,

can cause damage to the machine, personal

property and/or the environment or cause the

equipment to operate improperly.

Note: Provides additional information.

SAFETY

2Extendo and Traverse Operation and Maintenance Manual 800GOPETTIBONE

SAFETY MESSAGES

DANGERA

The safety messages that follow have

DANGER level hazards. These safety

messages describe a hazardous situation

which, if not avoided, will result in death or

serious injury.

Electrocution Hazard

Avoid contact with high voltage power lines•

and underground cables.

Before driving or operating in an area with•

high voltage lines or cables that are not

terminated or completely installed, isolate

the power source and turn the voltage OFF.

Know the location of and keep a safe•

working distance from any high voltage

power equipment.

Observe federal, state/provincial and local•

safety codes and regulations that apply to

the job site.

WARNINGA

The safety messages that follow have

WARNING level hazards. These safety

messages describe a hazardous situation

which, if not avoided, could result in death or

serious injury.

Tip Hazard

Determine if weather, road or earth•

conditions will permit safe operation on a

hill, ramp or rough ground.

Stay away from hazardous areas such as•

ditches and overhangs.

Walk around the work area before starting•

the forklift and look for hazards.

Crush Hazard

• No personnel should ever walk or

stand under a raised boom or walk

alongside a moving forklift.

Be alert and always know the location of all•

workers in the area.

Keep all other persons completely away from•

the machine.

Do not attempt to remove a load from the•

forks by stopping the forklift suddenly.

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