Philips Saeco New Royal Manuale utente

ServiceManual

Revision 01 November 2015

Service

Coee Machine HD 8930

New Royal

Table of contents Page

1. Introduction

1.1. Documentation required 1

1.2. Tools and equipment required 1

1.3. Material 1

1.4. Safety warnings 1

1.5 Service Policy 2

1.6. External machine parts 3

1.6. Internal machine parts 4

2. Technical specications

2.1. Technical specications 1

2.2. Machine parameters and performance 2

2.3. Specication for the measurement of the coee prod-

ucts temperature

2.3.1 Specication for the measurement of the Milk products

temperature

3. User instructions

3.1. Customer and programming menu 1

3.2. Machine indications 3

3.3. Operation, cleaning and maintenance 4

4. Operating logic

4.1. Water circuit 1

4.2. Frother unit valve assembly 2

4.3. Cappuccino maker assembly 2

4.4. Relief valve 3

4.5. Coee cycle 4

4.6. Single microswitch 5

4.7 Temperature sensor 5

Table of contents Page

4.8. Water level detection (water tank) 6

4.9. Descaling request 6

4.10. Water lter 7

5. Troubleshooting

5.1. Test mode 1

5.2. Diagnostics mode 5

5.3 Error messages 7

6. Servicing and maintenance

6.1. Repair Flow 1

7. Disassembly

7.1. Outer elements 1

7.2. Coee grinder 1

7.3. Grinder blades 2

7.4. Coee grinder motor 3

7.5. Doser hatch, coil and microswitch 3

7.6. Doser hopper 3

7.7. Coee boiler and steam boiler 4

7.8. Boiler pin 4

7.9. Coee pump and steam pump 4

7.10. Flow meter 5

7.11. Gear motor 5

7.12. Relief valve 6

7.13. Solenoid valve assembly 6

7.14. Steam pipe assembly 7

7.15. Dispenser assembly 7

7.16. Power board 7

All parts of this document are the property of Saeco International Group.

used or collected, except where express authorization has been provided in writing or through a contractual agreement.

Published by Saeco International Group Subject to modication EN 4219 400 013

2011-July-08

Table of contents Page

7.17. Display, keypads and control board 8

7.18. Fitting and removing Oetiker clamps 9

8. Notes

9. Water circuit diagram

10 Electrical diagram

Saeco International Group Rev. 00 / July 2011 NEW ROYAL

MODIFICATIONS TO SERVICE MANUAL

From Rev. To Re v. Chapter Inserted Modied

Rev.00 Rev01

01 Par. 1.4. Safety warnings

1.5 Service Policy

Par. 2.3 Specication for the meas-

urement of the coee products

temperature.

Par. 2.3.1 Specication for the

measurement of the Milk products

temperature.

06 Par. 6.1 Repair Flow

Saeco International Group Rev. 00 / July 2011 NEW ROYAL

NEW ROYAL 01 INTRODUCTION

Saeco International Group Rev. 00 / July 2011 Page / 04

1.1. Documentation required

The following documentation is needed for repair procedures:

• Instructionbookletforspecicmodel.

• Technicaldocumentationforspecicmodel(diagrams,explodedviews).

1.2. Tools and equipment required

Aswellasthestandardequipment,thefollowingisrequired:

Qty. Description Notes

1 Screwdriver TorxT8-T10-T20

1 Screwdriver Cross-head

1 Pliers for Oetiker clamps

1CC-A-Vdctester

1 Digital thermometer Scale limit > 150°C

1SSC(SaecoServiceCenter) Programmer

(forprogramminganddiagnosticsmode)

1.3. Material

Description Notes

Thermal paste Heating element > 200°C

Descaler Saeco descaler

Grease solvent Personal choice

Silicone grease Safe to use with food

1.4. Safety warnings

We recommend you consult the technical manual of the machine before performing any mainte-

nance work.

Observe all applicable standards relating to the repair of electrical appliances.

Always disconnect the power plug from the mains before beginning repair work.

Disassemblingthemachine,theoperatormustpayattentiontohotandunder

Pressureparts:boiler,pin-boiler,valves,dispensing,steamtube,brewunit,

connectionsandpipestoavoidburns.Pleaserefertospecichydrauliccircuit

(Image1)toknowthepartsindetail.

Themachinehydrauliccircuitcanreachmaximumpressureof16/18bar.

To operate in safety condition is recommended to perform the Steam Out procedure in

order to remove the pressure and hot water inside the hydraulic circuit.

Simply turning off the main machine power switch is not an adequate safety

precaution.

This domestic appliance is rated as insulation class I.

Oncompletionoftherepairwork,insulationanddielectricrigiditytestsmustbe

performed.

NEW ROYAL 01 INTRODUCTION

Saeco International Group Rev. 00 / July 2011 Page / 04

1.5 Service POLICY grid as used for coffee machine

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineor

of the Coffee Grinder on website

BREWING UNIT Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineor

of the Brewing unit on website

BOILER Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon

website

GEAR

MOTOR Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon

website

FILTER

HOLDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon

website

MILK

CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewofthemachineon

website

THERMAL

CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewoftheThermal

Carafe on website

MILK ISLAND Only for OOW repairs YES,toconsultthespecicexploded-viewoftheMilkIsland

on website

List of principal assembly present in all our coffee machines

For IN WARRANTY repairs is raccomanded to use when and where possible the single

components,availableintheexplodedviewsofthecoffeemachinesorofthespeciccomponents.

Ifyoundtheinformation“SEETHEEXPLODEDVIEWE........”intheassemblydescriptioneld,it

meansthatthesinglecomponentsoftheassemblyareavailableintheotherpagesoftheexploded

view.It’spossibletousetheassemblyonlyifthereisaspecicSymptomCurethatincludethispos-

sibility or when the single components are not available for the order.

Pump

Safety valve

Water

discharge

Steam pipe

ter tank

Two-way solenoid valve

Brewing Unit

Flowmeter

Boiler

Water

Hot water /steam

From this point circuit

High temperaure

From this point circuit

in pressure

Flowmeter

Steam and hot water

Two-waysolenoidvalve

Pump

Brewing Unit

Boiler

Safety valve

Water

discharge

Water tank

Image 1

NEW ROYAL 01 INTRODUCTION

Saeco International Group Rev. 00 / July 2011 Page / 04

1.6. External machine parts

Grille

Water tank

Cappuccinomaker(removable)

Coffee bean hopper

Hot water dispensing pipe

Fulltrayoatingindica-

tor

Drip tray

Brewing unit

Pre-groundcoffeecompart-

ment

Dreg drawer

Service hatch

Cup heater plate

Grinding adjust-

ment

Coffee dose adjustment

MENU OK ESC

Cappuccinomaker“Clean”buttonorusedtoscroll

throughthemenu(PageUp )

SpecialDrinksselectionbuttonorusedtoexitthe

menu(ESC)

ON/OFF button

Cappuccino dispensing button or used to scroll through

themenu(PageDown )

Coffee dispensing button or used to con-

rmselection(OK)

Pre-groundcoffeebuttonor(MENU)to

access programming mode

Espresso dispensing button

Latte macchiato dis-

pensing button

Power cable connector

Mainswitch0/I

IRDA for SW programation

NEW ROYAL 01 INTRODUCTION

Saeco International Group Rev. 00 / July 2011 Page / 04

1.7. Internal machine parts

Coffee grinding assembly

Ground coffee hop-

per

Power board

Control board

Doser assembly

Coffee boiler Gear motor assembly

Relief valve assembly

Steam boiler

Solenoid valve assembly

Saeco International Group Rev. 00 / July 2011 NEW ROYAL

NEW ROYAL 02 TECHNICAL SPECIFICATIONS

Saeco International Group Rev. 00 / July 2011 Page / 06

 2.1. Technicalspecications

Power supply and output: 240V~50Hz1500W-230V~50/60Hz1400W

Temperature monitoring: (NTC)variableresistorsensor-transmitsthevaluetothe

electronic card

Safety system: 2 thermostats at 190°C one shot

Coffeeheatexchangeroutput:

Stainless steel (230V~)1300Wforcoffeedispensing

Steamheatexchangeroutput:

Stainless steel (230V~)1300Wforwater/steamdispensing

Gear motor: 2rotationdirections;powersupply24VC

Coffee pump UlkaTypeEP5/SGWapprox.13-15barwithreciprocating

pistonandthermalswitch120°C48W,230V,50Hz,

Steam pump UlkaHFwithreciprocatingpiston230V,50Hzandthermal

switch120°C-22W

Overpressure valve:

(multi-wayvalve) Openingatapprox.19-23bar

Waterlter: In tank

Coffee grinder: Direct current motor with conical steel grinder blades

Power consumption: Duringheatingphase-approx.5.6A

Consumption in Standby <0.3 W

Dimensions:WxHxDinmm: 336x380x450

Weight: 16kg

Water tank capacity: 2.2 l

Coffee bean hopper capacity: 320 g. of coffee beans

Dreg drawer capacity: 19(18+1)

Heatexchangercapacity: Approx.10cc

Watercircuitllingtime: Approx.50secMax.onrstllingcycleincludingrinsing

Heating time: Approx.25sec.Max.instand-by

Dispensing temperature: Approx.84°±4°

Grinding time: Approx.4-7sec.

NEW ROYAL 02 TECHNICAL SPECIFICATIONS

Saeco International Group Rev. 00 / July 2011 Page / 06

2.2. Machine parameters and performance

PRODUCT

QUANTITY

Minimum

quantity

(Puls.)

Default

quantity

(Puls.)

Maximum

quantity

(Puls.)

User pro-

grammable

Programm. by

Production / Service

Espresso 90 130-170*200 Yes No

Coffee 100 200-280*600 Yes No

Long coffee 70 330-440*600 Yes No

American

coffee 300 -600 Yes No

Pre-ground Yes

Hot water Continues for 400 pulses

* Depends on the language selected by the user

RINSE Initial rinse Final rinse

When performed When the machine is

switched on and the boiler

temperatureis≤50°C

When the machine is switched off elec-

tronically,manuallyorautomaticallyafter

30',ifatleastonecoffeehasbeendis-

pensed,beforeswitchingoff

No. of pulses 130 100

Stopping option Yes,bypressinganykey Yes,bypressinganykey

User disable option No No

Production/Service de-

partment disable option No No

No. of pulses user ad-

justment option No No

No. of pulses Produc-

tion/Service department

adjustment option

No No

Pulse range

(Min.–Max.) No No

Descaling cycle frequency

Hard-

ness Water hardness Withoutwaterlter Withwaterlter

1Soft(upto7°dH) 240litres(480,000pulses) 480litres(960,000pulses)

2Medium(7°-14°dH) 120litres(240,000pulses) 240litres(480,000pulses)

3Hard(15°-21°dH) 60litres(120,000pulses) 120litres(240,000pulses)

4Veryhard

(over21°dH) 30litres(60,000pulses) 60litres(120,000pulses)

Thedefaultwaterhardnesslevelis4.Eachlitreofwatercorrespondstoapproximately

2,000pulses.

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