PI P-844 Manuale utente

P844M0001EN ‒ 11/13/2018
User Manual
P-844 PRELOADED PIEZO ACTUATORS
MOTION | POSITIONING

Contents
1 Legal Information.........................................................................................................4
2 About this Document..................................................................................................5
2.1 Objective and Target Group..............................................................................5
2.2 Explanation of Symbols....................................................................................5
2.2.1 Typographic Conventions................................................................. 5
2.2.2 Symbols Used.................................................................................... 5
2.3 Figures................................................................................................................6
2.4 Downloading Manuals...................................................................................... 6
3 Safety............................................................................................................................7
3.1 Intended Use......................................................................................................7
3.2 General Safety Instructions.............................................................................. 7
3.3 Organizational Measures.................................................................................. 7
3.3.1 User Manual....................................................................................... 8
3.3.2 General Personnel Qualification.......................................................8
4 Product Description..................................................................................................... 9
4.1 Model Overview.................................................................................................9
4.2 Product Labeling................................................................................................9
4.2.1 Type Plate........................................................................................... 9
4.3 Scope of Delivery...............................................................................................9
4.4 Overview.......................................................................................................... 10
4.5 Suitable Electronics......................................................................................... 10
5 Unpacking...................................................................................................................11
6 Installation................................................................................................................. 12
6.1 Avoiding Mounting Errors.............................................................................. 12
6.2 Mounting the P-844 and Connecting to a Protective Earth Conductor........13
6.3 Fixing the Load................................................................................................ 14
6.4 Connecting the P-844.......................................................................................15
7 Startup / Operation................................................................................................... 16
7.1 Determining the Operating Parameters.........................................................16
7.1.1 Calculating the Effective Mass........................................................16
7.1.2 Calculating the Maximum Operating Frequency of the Loaded
Piezo Actuator.................................................................................. 17
7.1.3 Calculating the Forces that Occur During Dynamic Operation.... 17
7.1.4 Calculating the Power Requirement for Sinusoidal Operation.... 17
7.2 Starting and Operating the P-844................................................................... 18
7.3 Discharging the P-844...................................................................................... 20
8 Maintenance...............................................................................................................22
8.1 Cleaning............................................................................................................22
CONTENTS P844M0001EN ‒ 11/13/2018
2MOTION | POSITIONING

9 Troubleshooting......................................................................................................... 23
10 Transportation............................................................................................................24
11 Customer Service Department.................................................................................25
12 Technical Data............................................................................................................ 26
12.1 Specifications...................................................................................................26
12.2 Maximum Ratings........................................................................................... 26
12.3 Ambient Conditions and Classifications........................................................27
12.4 Dimensions...................................................................................................... 29
13 Old Equipment Disposal........................................................................................... 30
14 Appendix.................................................................................................................... 31
14.1 Pin Assignment................................................................................................31
14.1.1 Voltage Connector........................................................................... 31
15 EU Declaration of Conformity...................................................................................32
CONTENTS P844M0001EN ‒ 11/13/2018
3MOTION | POSITIONING

1 Legal Information
The following company names and brands are registered trademarks of Physik Instrumente
(PI) GmbH & Co. KG:
PI®, PIC®, NanoCube®, PICMA®, PIFOC, PILine®, NEXLINE®, PiezoWalk®, PicoCube®,
PiezoMove®, PIMikroMove, NEXACT®, Picoactuator®, PInano®, NEXSHIFT®, PITOUCH®,
PIMag®, PIHera, Q-Motion®
The patents held by PI can be found in our list at http://www.physikinstrumente.com/en/
about-pi/patents.
© 2018 Physik Instrumente (PI) GmbH & Co. KG, Karlsruhe, Germany. The text, photographs,
and drawings in this manual are protected by copyright. With regard thereto, Physik
Instrumente (PI) GmbH & Co. KG reserves all rights. The use of any text, images and
drawings is permitted only in part and only when indicating the source.
Original instructions
First print: 11/13/2018
Document number: P844M0001en, CBo
Subject to change. This manual is superseded by any new release. The latest versions of the
user manuals are available for download (p. 6) at www.pi.ws.
Publisher:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
www.pi.de
Customer service department:
Physik Instrumente (PI) GmbH & Co. KG
Auf der Roemerstrasse 1
76228 Karlsruhe
Germany
www.pi.de
1 LEGAL INFORMATION P844M0001EN ‒ 11/13/2018
4MOTION | POSITIONING

2 About this Document
2.1 Objective and Target Group
This user manual contains the information needed for the intended use of the P-844.
Basic knowledge of closed-loop systems, motion control concepts, and applicable safety
measures is assumed.
2.2 Explanation of Symbols
This chapter explains the symbols and markings used by PI in their user manuals.
2.2.1 Typographic Conventions
Symbol / Label Meaning
1.
2.
Action consisting of several steps whose sequential order must be ob-
served
■ List items
p. 5 Cross-reference to page 5
RS-232 Labeling of an operating element on the product (example: socket of
the RS-232 interface)
Start > Settings
Menu path in the PC software (example: to open the menu, the
Start
and
Settings
menus must be clicked successively)
POS? Command line or a command from PI's General Command Set (GCS)
(example: command to get the axis position)
Device S/N
Parameter name (example: parameter where the serial number is stor-
ed)
5Value that must be entered or selected via the PC software
2.2.2 Symbols Used
Symbol / Label Meaning
General hazard symbol
DANGER
Dangerous situation
Failure to observe can lead to death or serious injury.
►Measures for avoiding the risk.
WARNING
Dangerous situation
Failure to observe can lead to serious injury.
►Action to take to avoid the risk.
2 ABOUT THIS DOCUMENT P844M0001EN ‒ 11/13/2018
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CAUTION
Dangerous situation
Failure to observe can lead to minor injury.
►Actions to take to avoid the risk.
NOTICE
Dangerous situation
Failure to observe can lead to material damage.
►Action to take to avoid the risk.
Information
Additional information on the P-844 that can affect your application.
2.3 Figures
For better understandability, the colors, proportions and degree of detail in illustrations can
deviate from the actual circumstances. Photographic illustrations may also differ and must
not be seen as guaranteed properties.
2.4 Downloading Manuals
The latest versions of the user manuals can be downloaded (p. 6) at www.pi.ws.
For products that are supplied with software (data storage device in the scope of delivery),
access to the manuals is protected by a password. Protected content is only displayed on the
website after entering the access data. You need the data storage device for the product to
get the access data.
If a manual is missing or problems occur with downloading, contact our customer service
department (p. 25).
Downloading Manuals
1. Open the website www.pi.ws.
2. If the product was shipped with a data storage device: Log into the website:
a) Click Login.
b) Enter the login data.
The login data is in the [...]_Releasenews_[...].pdf in the Manuals directory on the
data storage device.
If necessary: Follow the link and register yourself to get the login data.
c) Click Login or press the Enter key.
3. Search for the product:
a) Click Search.
b) Enter the product number up to the period (e.g., P-844) into the search field.
c) Click Start search or press the Enter key.
d) If necessary: Click Load more results at the bottom of the list.
4. Click on the corresponding product in the list of search results.
5. Click the Downloads tab.
➔The manuals are shown under
Documentation
.
6. Click on the desired manual and save it.
2 ABOUT THIS DOCUMENT P844M0001EN ‒ 11/13/2018
6MOTION | POSITIONING

3 Safety
3.1 Intended Use
The P-844 is a laboratory device as defined by DIN EN 61010-1. It is intended for indoor use
and use in an environment that is free of dirt, oil, and lubricants.
In accordance with its design, the P-844 is intended for the following applications:
■Positioning of loads; see "Specifications" (p. 26)
■Dynamic positioning
■Vibration absorption
■Force generation
Motion is along one axis.
The P-844 is not intended for applications in areas where failure would result in considerable
risks for human beings or the environment.
The intended use of the P-844 is only possible when completely mounted and connected.
The P-844 must be operated with suitable electronics (p. 10) from PI. The electronics are not
in the scope of delivery of the P-844.
The P-844 may not be used for purposes other than those stated in this user manual. The
P-844 may only be used in compliance with the technical specifications and instructions in
this user manual.
3.2 General Safety Instructions
The P-844 is built according to state-of-the-art technology and recognized safety standards.
Improper use of the P-844 may result in personal injury and/or damage to the P-844.
►Use the P-844 only for its intended purpose and if it is in perfect condition.
►Read the user manual.
►Eliminate any faults and malfunctions that are likely to affect safety immediately.
The operator is responsible for correct installation and operation of the P-844.
Temperature changes and compressive stress can induce charges in the P-844 piezo actuator.
After disconnection from the electronics, the piezo actuator can remain charged for several
hours. Touching live parts of the P-844 can result in minor injury from electric shock.
►Do not open the P-844.
If the protective earth conductor is missing or not properly connected, risk of dangerous
touch voltages on the P-844 in the event of malfunction or failure of the system. If touch
voltages exist, touching the P-844 can lead to minor injury from electric shock.
►Connect the P-844 to a protective earth conductor before startup.
►Do not remove the protective earth conductor during operation.
►If the protective earth conductor has to be temporarily removed (e.g., for modifications),
reconnect the P-844 to the protective earth conductor before restarting.
Mechanical forces can destroy the P-844.
►Avoid knocks that affect the P-844.
►Do not drop the P-844.
►Avoid torques, bending forces, and lateral forces on the tip of the P-844.
►Do not exceed the maximum permissible loads (p. 26).
3.3 Organizational Measures
3 SAFETY P844M0001EN ‒ 11/13/2018
7MOTION | POSITIONING

3.3.1 User Manual
►Always keep this user manual available with the P-844. The latest versions of the user
manuals can be downloaded (p. 6) at www.pi.ws.
►Add all information from the manufacturer such as supplements or technical notes to the
user manual.
►If you give the P-844 to a third party, also include this user manual as well as other
relevant information provided by the manufacturer.
►Only use the device on the basis of the complete user manual. Missing information due to
an incomplete user manual can result in minor injury and damage to equipment.
►Only install and operate the P-844 after you have read and understood this user manual.
3.3.2 General Personnel Qualification
The P-844 may only be installed, started up, operated, maintained, and cleaned by authorized
and appropriately qualified personnel.
3 SAFETY P844M0001EN ‒ 11/13/2018
8MOTION | POSITIONING

4 Product Description
4.1 Model Overview
Actuators without sensor
Product number Description
P-844.10 Preloaded piezo actuator, 15 µm travel range, 3000 N / 700 N
P-844.20 Preloaded piezo actuator, 30 µm travel range, 3000 N / 700 N
P-844.30 Preloaded piezo actuator, 45 µm travel range, 3000 N / 700 N
P-844.40 Preloaded piezo actuator, 60 µm travel range, 3000 N / 700 N
P-844.60 Preloaded piezo actuator, 90 µm travel range, 3000 N / 700 N
4.2 Product Labeling
4.2.1 Type Plate
Figure 1: Type plate of the P-844
1. Data matrix code (example; contains the serial number)
2. Product number (example)
3. Serial number (example), individual for each P-844
Meaning of the position (counting from the left):
1 = internal information,
2 and 3 = year of manufacture,
4 to 9 = consecutive numbers
4. Warning and conformity symbols (old equipment disposal (p. 30), CE mark (p. 32))
4.3 Scope of Delivery
Product number Description
P-844 Actuator model according to order (p. 9)
4 PRODUCT DESCRIPTION P844M0001EN ‒ 11/13/2018
9MOTION | POSITIONING

4.4 Overview
Figure 2: Example product view
1. Tip with M8 thread
2. AF10 wrench flat for open-end wrench
3. Housing, consisting of housing tube [3a] and base [3b]
4. Cable exit (sensor connector): For P-845 models only.
5. Cable exit (voltage connector)
6. AF17 wrench flat for open-end wrench
Arrow: Positive direction of motion of the tip
4.5 Suitable Electronics
The P-844 must be connected to suitable electronics that supply the necessary voltage for
operating the P-844. The following electronics are suitable for operating the P-844:
Product number Description
E-503 Piezo amplifier module, 3 channels, -30 to 130 V
E-505 Piezo amplifier module, 1 channel, -30 to 130 V
E-610 Piezo amplifier / servo controller, 1 channel, -30 to 130 V
E-617 High-power piezo amplifier, 1 channel, -30 to 130 V
E-621 Piezo amplifier / servo controller module, 1 channel, -30 to 130 V
E-625 Piezo amplifier / servo controller, 1 channel, -30 to 130 V
E-663 Piezo amplifier, 3 channels, -20 to 120 V
E-709 Digital piezo controller, 1 channel, -30 to 130 V
E-831 Piezo amplifier module, 1 channel, -30 to 130 V
To order, contact our customer service department (p. 25).
4 PRODUCT DESCRIPTION P844M0001EN ‒ 11/13/2018
10 MOTION | POSITIONING
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