Pickering 50-200 Manuale utente

pickeringtest.com

Issue 1.2 May 2021

50-200 User Manual

PCI CAN/FlexRay/Differential Bus Fault Insertion Card

Page (II) DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

pickeringtest.com

Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PCI Cards ................4.1

Card Architecture ..................................................................4.2

Programming The Card.........................................................4.6

Using Pickering Drivers in LabVIEW ...................................4.13

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Switching System Test Tools ...............................................7.1

Relay Lookup Tables.............................................................7.1

CONTENTS

Page (VI) DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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Page (VII)

PCI REED RELAY CARD 50-110 / 115 / 120 / 125

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This card may contain hazardous voltages. Before removing the card from the chassis remove all

supplies and disconnect user I/O signals.

Unused slots in the PC chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. . If the product is not used in this manner for example by using an

extender card then additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This card must not be used for the switching of Mains Circuits. For the switching of voltages up to

the card’s full specication, Secondary Circuit power supplies and the Device Under Test must be

fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

PCI Switching

Card

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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Page (VIII) PCI REED RELAY CARD 50-110 / 115 / 120 / 125

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

pickeringtest.com

PCI CAN/FlexRay/Differential Bus Fault Insertion Switch 50-200

ISSUE 1.2 MAY 2018

yFault Insertion on 4 or 8 Channels of 2 Wire Connections

ySuited for CAN Bus and FlexRay Fault Insertion

yControlled Transmission Line Impedance

ySimple Insertion of Shorted Pair, Open and

Battery/Ground Connection

yVISA, IVI & Kernel Drivers Supplied for Windows

ySupported by eBIRST ™

y3 Year Warranty

Supported by

eBIRST

eBIRST test tools simplify switching fault-ﬁnding by quickly testing

the system and graphically identifying the faulty relay. For more

information go to: pickeringtest.com/ebirst

Fault Connections

CH1 In

CH2 In

CH8 In

CH1 Out

CH2 Out

CH8 Out

CH3 In

CH4 In

CH3 Out

CH4 Out

CH5 In

CH6 In

CH5 Out

CH6 Out

CH7 In CH7 Out

F1a

F1b

F2a

F2b

F3a

F3b

F4a

F4b

50-200-008 2-Wire, 8-Channel

Fault Insertion Switch

Fault Connections

CH1 In

CH2 In

CH1 Out

CH2 Out

CH3 In

CH4 In

CH3 Out

CH4 Out

F1a

F1b

F2a

F2b

F3a

F3b

F4a

F4b

50-200-004 2-Wire, 4-Channel

Fault Insertion Switch

The 50-200 is for the simulation of common faults on two wire

communication interfaces such as CAN Bus. It has 4 or 8 two wire serial

channels which can be used to simulate open faults on either or both

wires, shorts between wires or shorts to one of eight externally applied

fault conditions – such as battery or ground - via four fault buses.

Each channel can carry 0.3 A and is rated to 100 V between pairs. The

pairs have controlled transmission line impedance suited to most

differential signalling systems, including fast CAN Bus and RS232.

Each fault bus can carry 2 A allowing multiple channels to be connected

to the same fault condition. Additionally, fault buses have a changeover

relay allowing the user to select alternative fault conditions.

The front panel connector is an easy to use 78-pin D-type fully

supported by Pickering Interfaces range of connector accessories.

Relays are high quality electro-mechanical with a long service life

designed for telecommunications.

Page 1.2 DIFFERENTIAL BUS FAULT INSERTION CARD 50-200

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SECTION 1 - TECHNICAL SPECIFICATION

Differential Bus Fault Insertion Switch, 50-200

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Speciﬁcations

Data Path Speciﬁcation

Conﬁguration: 4 or 8 pairs of two wire

connections designed for

use on differential serial

interfaces.

Faults Simulated: Open on either wire or

both, short between wires,

short to one of eight fault

connections via four fault

buses.

Differential Line

Impedance:

120 Ω

Voltage Rating:

Current Rating:

Max Hot Switch Power:

100 V*

0.3 A

30 W

Path Resistance: <2.5 Ω

Typical Bandwidth: 50 MHz Differential

Operate Time: 4 ms (typical)†

* For full voltage rating, signal sources must be fully

isolated from mains supply and safety earth.

† Including Mode A restricted usage feature overhead - see

user manual for further information.

Power Requirements

+3.3 V +5 V +12 V -12 V

150 mA 1 A 0 0

Mechanical Characteristics

Single slot short PCI format.

3D models for all versions in a variety of popular ﬁle

formats are available on request.

Connectors

Signals via a 78-pin male D-type connector, for pin outs

please refer to the operating manual.

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0 °C to +55 °C

Up to 90 % non-condensing

5000 m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20 °C to +75 °C

Up to 90 % non-condensing

15000 m

PCI Compliance

The 50-200 complies with the PCI Speciﬁcation 2.0 (issued

Feb 2004).

Signalling Environment: 33 MHz, 32-bit Universal

(+3.3 V or +5 V).

Safety & CE Compliance

All cards are fully CE compliant and meet applicable

EU directives: Low-voltage safety EN61010-1:2010,

EMC Immunity EN61326-1:2013,

Emissions EN55011:2009+A1:2010.

Relay Type

The 50-200 is ﬁtted with high quality electro-mechanical

relays, palladium-ruthenium gold covered contacts. A

spare relay is built onto the circuit board to allow easy

maintenance with minimum downtime.

Fault Bus Speciﬁcation

Conﬁguration: Four fault buses each with

a changeover relay for

selecting one of two fault

conditions.

Voltage Rating:

Current Rating:

Max Hot Switch Power:

100 V*

2 A

60 W

* For full voltage rating, signal sources must be fully

isolated from mains supply and safety earth.

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