Pioneer Eclipse StripVac Manuale utente

Operators Manual

Stripping Solution Recovery Vacuum

READ OPERATORS MANUAL BEFORE OPERATING

Record this Important Information

Date of Purchase

Purchased From

Address

City State Zip

Phone Contact

Serial Number

Emergency Contacts

Medical Emergency

Police

Fire

Safe Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Operating Instructions

Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Adjusting Squeegee Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Using Optional Squeegee Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Maintenance Instructions

Removing / Attaching Squeegee Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Removing / Attaching Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Battery Maintenance

Connecting the Batteries and Vacuum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Refilling the Battery with Distilled Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Measuring the Specific Gravity of Battery Electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Balanced Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Machine Exploded View Drawings and Parts Lists

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Squeegee Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Float Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Table of Contents

Machine Specifications

Safe Operating Procedures

Safe Operating Procedures:

•Use care when transporting machine with a full tank.

•Do not raise filled tank to check batteries.

•Thoroughly clean exterior, tank, hoses, and squeegee after each use.

•Do not use the machine as a dry vac, it is only intended for stripper, cleaning solutions, and water.

•Always use appropriate safety gear when dumping stripper.

•Obey all applicable laws for the disposal of stripper.

•When the recovery tank reaches capacity, an overfill valve will seal the vacuum motor port. Do not

attempt to operate the machine after the vacuum motor port has been sealed.

•Do not overtighten retaining knobs on squeegee. Knobs should be tightened enough to hold the

squeegee in place while allowing it to break away if struck.

•To reduce foaming, add defoamer in tank before vacuuming stripper.

•Turn off the vacuum motor when tank reaches capacity and closes the vacuum motor port.

Height: 44” (111,8 cm)

Width: 26” (66 cm)

Length: 39” (99,1 cm)

Squeegee length: 26” (66 cm) or 34” (86 cm)

Weight: 225 lb (102 kg) w/batteries, 130 lb (59 kg) w/out batteries

24V system

25A switch / breaker

120A charger plug

Tank Capacity Standard Model: 30 gal. (113,6 l)

Tank Capacity Low-Profile Model: 16.5 gal. (62,5 l)

Battery Compartment dimensions: 16.33” x 12.77” x 10” (41.48 cm x 32.44 cm x 25.4 cm)

Battery dimensions: 8.13” x 6.63” x 12” (20.65 cm x 16.84 cm x 30.48 cm)

Hand-arm vibration: 0.5 mm/sec2

Overall sound level: 74 dB(A)

Vacuuming

1. Make sure tank lid is closed, all hoses are properly connected, and hose plug is inserted in the dump

hose.

2. Lower the squeegee by pushing slightly down and forward on the foot pedal and allowing it to rise slowly.

3. Turn on the vacuum motor switch.

4. Walk forward slowly, allowing the machine to vacuum up the solution on the floor.

NOTE: The machine is intended to operate only with the squeegee moving forward.

5. To prolong squeegee life, raise the squeegee by pushing the foot pedal down and slightly back to lock in

place when pulling the machine backwards.

CAUTION: Floors will be very slippery when wet, especially when wet with stripping solution!

Stopping

1. Stop the machine’s movement for approximately two seconds.

2. Raise the squeegee by pushing the foot pedal down and slightly back to lock in place.

3. Turn off the vacuum motor.

Draining

1. Place the StripVac in an appropriate area for draining.

2. Remove the dump hose from the spring hose clip at the rear of the machine.

3. Unplug hose plug from dump hose and lower to drain.

Adjusting Squeegee Angle

1. The squeegee angle may be adjusted by turning the adjustment knob until the desired angle is obtained.

Using Optional Squeegee Attachment

1. Disconnect the suction hose from the elbow on the front of the tank.

2. Connect the optional vacuum wand to the elbow on the front of the tank.

3. Turn on the vacuum motor.

4. Push or pull the optional vacuum wand to vacuum fluids in hard to reach areas.

5. When finished, turn off the vacuum motor and reconnect the suction hose.

Operating Instructions

Maintenance Instructions

Removing / Attaching Squeegee Blades

Front Squeegee Blade:

1. With the vacuum motor off, remove the front blade by loosening the front seven wing nuts and removing

the front squeegee retainer strap.

2. As the squeegee wears, it may be flipped 180° to have a new wear edge come in contact with the floor.

NOTE: The ribs on the front squeegee must be facing forward.

3. To reattach, place the front blade on the squeegee, followed by the front squeegee retainer strap, and the

front seven wing nuts.

Rear Squeegee and Backer Blades:

1. With the vacuum motor off, remove the rear squeegee and backer blades by loosening the rear seven

wing nuts and removing the rear squeegee retainer strap.

NOTE: The rear squeegee and backer blades are identical. The rear blade is to be positioned so that

the squeegee blade attachment set screws are at the top of the slot in the blade. The backer

blade is to be positioned so that the screws are at the bottom of the slot in the blade. This

enables the rear blade to come in contact with the floor and backer blade to provide support.

2. As the rear squeegee blade wears, it may be reoriented so that all four edges of the blade come in

contact with the floor. After all four edges are worn out, switch the rear squeegee blade with the

backer blade and repeat the process. This enables a total of eight working edges to be used before

replacing blades.

3. To reattach, place the rear squeegee and backer blades on the squeegee. Then secure the rear

squeegee retainer strap with the rear seven wing nuts.

Removing / Attaching Squeegee

1. With the vacuum motor off, disconnect the suction hose from the squeegee.

2. Firmly pull the squeegee from the bracket. If needed, slightly loosen the retaining knobs until the

squeegee is released.

Cleaning

IMPORTANT! Clean the StripVac after each use.

1. Place the StripVac in an appropriate area for draining.

2. Remove the dump hose from the spring hose clip at the rear of the machine.

3. Unplug hose plug from dump hose and lower to drain.

4. Open the lid on the top of the tank and rinse the inside of the tank with hot water.

5. Rinse out the suction hose (the one at the front of the machine).

6. Rinse the squeegee.

7. Once unit is thoroughly cleaned and drained, plug in the dump hose and attach hose to hose clip.

8. Clean the optional vacuum wand.

IMPORTANT! Do not get water in the vacuum hose (the one that is connected to the vacuum motor),

or on any electrical components.

CAUTION: Do not lift the tank when it contains liquid.

NOTE: When lowering the tank to its seated position, use care not to kink or crush hoses. Do not

drop the tank into place. Lower the tank gently into position.

Battery Maintenance

Connecting the Batteries and

Vacuum Motor

1. Place batteries, B1 and B2, into the chassis as

shown.

2. Connect the charger plug positive lead, L1, on

the positive post of B1.

3. Connect the positive switch lead, L2, on the

positive post of B1. Tighten the wing nut on

the positive post of B1.

4. Connect the positive vac motor leads, L3 and

L4.

5. Connect the jumper lead, L5, from the

negative post of B1 to the positive post of B2

and tighten their respective wing nuts. (Note:

The black end of the L5 connects to the

negative post of B1 and the red end of L5

connects to the positive post of B2.)

6. Connect the negative vac motor lead, L6 to the

negative post of B2.

7. Connect the charger plug negative lead, L7, to

the negative post of B2. Tighten the wing nut

on the negative post of B2.

WARNING: Battery electrolyte is a dangerous

fluid. The fluid contains sulfuric acid, which is

extremely corrosive. Observe the following

precautions to prevent accidents.

Make sure that the liquid does not contact your skin or clothing.

When carrying the battery, or working in the vicinity of the battery, be sure to wear protective glasses and

gloves.

If electrolyte comes into contact with your eyes, skin or clothing, take the following actions:

Contact with skin or clothing: Wash immediately with large amounts of clean water.

Contact with eyes: Wash immediately with large amounts of water for 15 minutes or more.

Consult a physician immediately.

If electrolyte is swallowed, take the following actions:

Drink a large amount of water, a milk and egg white

mix, or vegetable oil.

Consult a physician immediately.

PROPOSITION 65 WARNING

Battery posts, terminals, and related accessories

contain lead and lead compounds, chemicals

known to the State of California to cause cancer

and reproductive harm. Wash hands after handling.

Battery Charging

Observe the following for your safety when working with the battery charger:

•Make sure the power is OFF.

•Be sure to use the specified battery charger.

•Connect the battery charger’s power plug only to a 115V/60 Hz 3-wire grounded power supply

(220V/50 Hz European).

•Recharge in a well-ventilated area.

•Recharge only away from flames.

•Do not attempt recharging with wet hands.

•During recharging, place the battery charger in a flat, dry area, or on a safety stand.

•When removing the battery charger power cord or the charger cord from the outlet on the machine, do

so by pulling the plug, not the cord.

•Check the battery charger power cord and charge cord in advance. Do not use a damaged cord.

•Stop recharging if the battery electrolyte temperature is 120°F (50°C) or more.

•Store the batteries and electrolyte in a place that is out of reach of children.

WARNING: Be sure to connect the battery charger power plug to a 3-wire, grounded, 115V/60Hz outlet only

(220V/50 Hz European).

Charging Procedure

1. Switch OFF the machine power switch.

2. Park the floor machine in a safe, flat area.

3. Switch the battery charger power switch OFF.

4. Insert the battery charger charge plug into the machine’s charge socket.

5. Insert the battery charger power plug into the specified outlet.

6. Switch the battery charger ON.

CAUTION:

The battery charger is designed so that charging of batteries is not possible if the voltage level has dropped

below a certain value. Under these circumstances, the battery charger charge lamp will not light.

During charging, do not turn the machine power switch ON.

7. When a certain battery charge level is reached, the battery charger timer lamp lights. After about 3 hours,

the time lamp starts blinking to indicate that charger output has stopped.

8. Check that the timer lamp is blinking, and switch OFF the battery charger power.

9. Remove the charger power plug from the main outlet by the plug. Do not pull on the cord.

10. Remove the charger cord from the charge socket by the plug. Do not pull on the cord.

11. Charging is now complete, and you can operate the machine.

Keep the battery charger in a dry place. Do not store in an area where the floor is wet.

Refilling the Battery with Distilled Water

NOTE: If the battery terminals are dirty, wipe clean with a dry cloth, and apply some mineral grease.

1. Switch the power OFF.

2. Drain the recovery tank completely.

3. Lift the tank unit.

4. Check the liquid level. If the electrolyte is between the UPPER LEVEL and LOWER LEVEL, refilling is

not necessary. Refill if below the LOWER LEVEL.

•Remove the cell plugs from the batteries and fill each with distilled water to the UPPER LEVEL. Do

not exceed this level.

•Replace all plugs and tighten.

5. Gently lower the tank unit.

Measuring the Specific Gravity of Battery Electrolyte

1. Switch OFF the power.

2. Drain the tank completely.

3. Lift the tank unit.

4. Remove the cell plugs from the battery. Measure the specific gravity of two (2) of the battery cells on

each battery with a hygrometer. Check the specific gravity and state of battery charge using the table

below.

Fully charged Charging required

68°F (20°C) 68°F (20°C)

1.280 >1.220

5. Replace the cell plugs and tighten firmly.

6. Gently lower the tank unit.

Balanced Battery Charging

Balanced charging is carried out to correct the imbalance between two batteries which may be over- or

undercharged, and improve battery life. This procedure should be carried out once a month.

1. Charge batteries.

2. Switch the battery charger ON. The charge lamp lights up. Continue charging until the timer light starts

blinking again.

3. Check that the battery charger timer lamp is blinking, and carry out the procedure outlined in “Battery

Charging”.

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