Piper RIP-1 Manuale utente
ROLL-IN PROOFER
RIP-1, RIP-2
Installation and Operating Manual
For service information call 800-544-3057
Please have the following information available
before calling. Information can be found on the
identification/certification tag:
•Model Number
•Serial Number
•Date of Purchase
•Part Description and number as shown in parts list
IMPORTANT INFORMATION
READ BEFORE USE
Piper Products, Inc
300 South 84th Avenue
Wausau, WI 54401
Phone: 715-842-2724 . FAX: 715-842-3125
This manual contains important safety information concerning the maintenance, use and operation of this product.
Failure to follow these instructions could result in damaging equipment, voiding the warranty, serious injury or even death.
TABLE OF CONTENTS
INTRODUCTION
FREIGHT DAMAGE CLAIMS
SAFETY PRECAUTIONS
UNPACKING YOUR EQUIPMENT
INSTALLATION
PLUMBING INFORMATION
OPERATING INSTRUCTIONS
GENERAL CLEANING
MAINTENANCE
TROUBLESHOOTING GUIDE
REPLACEMENT PARTS - FRONT
REPLACEMENT PARTS - SIDE
REPLACEMENT PARTS - REAR
REPLACEMENT PARTS - FAN ASSEMBLY
REPLACEMENT PARTS - RIP-1 AUTO HUMIDITY
REPLACEMENT PARTS - RIP-1 AUTO HUMIDITY
WIRING DIAGRAM - RIP-1 WITH AUTOFILL
WIRING DIAGRAM - RIP-2 WITH AUTOFILL
WARRANTY
2
2
3
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4
5
6
7
8
9
10
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12
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15
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18
1
INTRODUCTION
Congratulations! You have just purchased one of the finest pieces of equipment on the
market today. Before installing or operating your new Piper equipment, you should read
through this manual. This manual should be retained for further reference as it contains
installation and operating instructions, service tips, part lists and warranty information.
For your safety, read and follow all cautions and warnings.
FREIGHT DAMAGE CLAIMS
Your Piper equipment was carefully inspected and packed before leaving our factory. The
transportation company assumes full responsibility for safe delivery of this equipment.
Piper Products cannot assume responsibilities for damage or loss incurred in transit.
Visible damage or loss should be noted on the freight bill and signed by the person
making the delivery.
A freight claim should be filed immediately with the transportation company. If damage is
unnoticed or concealed until equipment is unpacked, notify the transportation company
immediately and tell them you want to file a concealed damage claim. This must be done
within five (5) days after delivery was made. Be sure to retain all packing material and
cartons.
WARNING
Installation of this equipment should be done only by persons qualified or licensed
to install electrical equipment. All electrical and plumbing must meet local, state,
and federal codes.
Plumbing installation must be performed by a qualified plumber.
Adjustments and service work should be performed only by a qualified service
technician. Service is available through Authorized Piper Parts and Service
Distributors throughout the United States. For a complete listing of these call or
write Piper Products, Inc. for the name of the nearest distributor.
This equipment is intended for commercial use only. Not for household use.
Use of other than genuine Piper replacement parts or service work performed by
other than an authorized Piper service agent will void the warranty.
Do not use any corrosive cleaners. Piper only approves soap and water for
cleaning stainless steel.
2
SAFETY PRECAUTIONS
1. Read all instructions and warranty before operating unit.
2. Equipment should be installed by a qualified electrician familiar with local electrical
codes.
3. Equipment should be installed on a solid, level floor.
4. Adequate space should be allocated surrounding the unit to allow for proper airflow
and provide access for servicing (see electrical information for more details).
5. Flammable materials should not be stored near the equipment. Do not cover or block
any openings or vents.
6. Surfaces on equipment may become extremely hot. Exercise caution when operating.
7. All warnings and operating instructions should be followed.
8. When replacement parts are required, be sure the service technician has parts
specified by the manufacturer or have the same characteristics as the original part.
Unauthorized substitutions may result in fire, electrical shock or other hazards.
9. This Operators Manual should be retained for future reference.
UNPACKING YOUR EQUIPMENT
1. Check crate for damage upon arrival. Make notation on freight of any damage.
2. Uncrate equipment and check for concealed damage. If damaged, call freight
company immediately to come and inspect the equipment. Save the crate and
packing material for inspection.
TO REMOVE THE EQUIPMENT FROM THE SKID
1. Tilt unit backward at a 45˚ angle.
2. Push down on front of skid breaking off narrow board on back.
3. Remove skid by pulling forward.
YOUR SHIPMENT SHOULD CONSIST OF:
RIP-1
or
RIP-2
3
INSTALLATION
ELECTRICAL CONNECTION
WARNING!!!! DO NOT USE EXTENSION CORDS (VOIDS WARRANTY)
Ground:
The electrical outlet must be provided with an efficient ground, and the voltage and the
frequency of the electrical line matches those indicated on the data plate.
If unsure about the efficiency of the ground, have your electrical circuit checked
by a qualified technician.
• Carefully remove carton or crate from unit. Remove all loose packing materials,
making sure that no small parts or accessories are lost. Inspect the unit for concealed
damage before discarding packing materials.
• It is the responsibility of the installer to comply with all local codes.
• Electrical installation should be made by a licensed electrician.
• Check unit nameplate for electrical requirements. Make sure that the thermostats are
all set to the “OFF” position. Connect the electrical power cord and plug to a properly
sized power source of the correct voltage.
• Supplied voltage must correspond with the voltage specified on the serial plate.
WARNING!: Improper voltage supplied to the unit will void the warranty.
Voltage variation can cause erratic operation and serious damage to the
electrical system.
• All external wiring should conform to the national, state and local electrical code
requirements. See electrical specifications listed in the back of this manual for more
details on your Holding Cabinet.
• Equipment must be properly grounded to prevent electrical shock.
• Equipment must have a separate ground.
• For more details see electrical specifications listed on the wiring diagram in the
back of this manual.
WARNING!: Allow 4” from wall on the rear of the unit for airflow.
4
Parameter Unit Value
Parameter Unit Value
Alkalinity ppm 30
Magnesium ppm 1
Aluminum ppb 15
Free Chlorine
Residual
ppm 0.5
Total Hardness ppm 7
PH s.u 8
Calcium ppm 6
Sodium ppm 7
IMPORTANT!
YOUR LOCAL WATER CONDITIONS MAY PERMANENTLY DAMAGE THIS APPLIANCE.
FAILURE TO PROPERLY TREAT WATER MAY RESULT IN DAMAGE AND
WILL VOID YOUR WARRANTY. ENSURE THAT YOUR WATER SUPPLY MEETS
THESE MINIMUM WATER QUALITY SPECIFICATIONS BELOW BEFORE INSTALLING.
FAILURE TO MEET THESE REQUIREMENTS,
AND PROVIDE PROOF OF WATER QUALITY,
WILL VOID MANUFACTURERS WARRANTY.
PLUMBING INFORMATION
A 1/4” FPT (female pipe thread) connector is provided on all units that require a water
hookup. Units with automatic humidity and/or automatic steam injection have plumbing
connections located on the right rear corner post approximately 8” up from the floor.
WARNING!: Improper voltage supplied to the unit will void the warranty.
Voltage variation can cause erratic operation and serious damage to the
electrical system.
NOTE: Piper’s automatic steam and humidity systems MUST be connected to a source
of clean and filtered water. The filter removes solid particles and dissolves minerals
(such as what is commonly found in hard water) to prevent scale build-up on the water
heating element.
5
OPERATING INSTRUCTIONS
• Turn the power switch “ON”.
• Set the thermostat to 100°F. Allow approximately 15-30 minutes to reach temperature
• Set the humidity control to 3 to 4.5. At the proper setting your proofer door will have
a light haze on it. This process will take approximately 15-30 minutes. If water beads
up and runs down the door, the setting is too high. You may need to adjust according
to atmospheric conditions.*
• Drain humidity system DAILY. Drain valve is located on lower front corner post.
Ideal proofing conditions consist of a temperature of 100°F and approximately 60-80%
humidity. Proofing times will vary depending on the handling and the type of dough
products. Sugar and yeast must be able to react properly which takes a certain amount of
time. This cannot be altered by adjusting the settings. Correct proofing is very important
for a successful bake.
Make sure dough is completely thawed and at room temperature (if using frozen dough
products) before placing the products in the proofer. If not, it can take two to three times
longer to proof.
HINT: You may want to place the dough (from the retarder) on a room
temperature pan – not the cold pan it was just sitting on. This helps shorten the
proofing time. When putting cold pans in the proofer, you bring the temperature
down, taking longer for it to get back to the desired 100 degree temperature.
6
7
GENERAL CLEANING
CAUTION: BURN HAZARD: Some exterior surfaces on unit will get hot.
Use caution when touching these areas.
DO NOT clean the unit while it contains any food product. Remove food
product and allow unit to cool completely before cleaning or servicing.
CAUTION: Prior to cleaning or maintenance, turn all switches “OFF” and
disconnect the power.
Stainless Steel and Aluminum:
• Piper only approves soap and water for cleaning stainless steel.
• NOTICE: Do NOT use chlorinated cleaners.
Hardened Foods or Scale Deposits:
• Clean hardened foods or scale deposits by utilizing a plastic scouring pad and a
mild detergent. Rinse completely with warm water and dry.
• NOTICE: Do NOT use steel wool
MAINTENANCE
To obtain the best performance from your equipment, it should be cleaned daily and
maintained in good condition.
SAFETY / ENVIRONMENTAL CAUTION
PERSONAL PROTECTION:
Check your company safety and environmental policy before cleaning or servicing.
Safety Tip! : Utilize protective gloves and safety glasses
ELECTRICAL POWER:
Before performing EXTENDED CLEANING where electrical components can
become wet, the power switch must be turned to OFF and the unit disconnected
from the power source.
WARNING: Do not use any chlorinated or highly caustic cleaners, acids,
ammonia or other corrosive cleaners. These may cause corrosion and/or
damage to the stainless steel. Piper only approves soap and water for cleaning
stainless steel.
REQUIRED MONTHLY MAINTENANCE:
• Check thermostat settings
• Check operating temperature of unit
• Check electrical connection
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