Pixsys PDR100 Manuale utente

PDR100

Inverter

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Complete manual

Safety Information

Read and follow all safety instructions in this manual precisely to avoid unsafe operating

conditions, property damage, personal injury, or death.

Safety symbols in this manual

Indicates an imminently hazardous situation which, if not avoided, will result in severe injury or

death.

Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.

Indicates a potentially hazardous situation that, if not avoided, could result in minor injury or

property damage.

Safety information

•

Do not ope

n the cover of the e uipment while it is on or operating. Likewise, do not operate

the inverter while the cover is open. Exposure of high voltage terminals or charging area to

the external environment may result in an electric shock. Do not remove any cove

rs or touch

the internal circuit boards (PCBs) or electrical contacts on the product when the power is on

or during operation. Doing so may result in serious injury, death, or serious property

damage.

•

Do not open the cover of the e uipment even when the power supply to the inverter has

been turned off unless it is necessary for maintenance or regular inspection. Opening the

cover may result in an electric shock even when the power supply is off.

•

The e uipment may hold charge long after the power supply has been turned off. Use a

multi-meter to make sure that there is no voltage before working on the inverter, motor or

motor cable.

Safety Information

•

This e uipment must be grounded for safe and proper operation.

•

Do not supply power to a faulty inverter. If you find that the inverter is faulty, disconnect the

power supply and have the inverter professionally repaired.

•

The inverter becomes hot during operation. Avoid touching the inverter until it has cooled

to avoid burns.

•

Do not allow foreign objects, such as screws, metal chips, debris, water, or oil to get inside

the inverter. Allowing foreign objects inside the inverter may cause the inverter to

malfunction or result in a fire.

•

Do not operate the inverter with wet hands. Doing so may result in electric shock.

•

Check the protection degree of circuits and e uipments used in the inverter degree of circuit

protection and the degree of e uipment protection.

The following connection terminals and components are electrical protection class 0 devices.

The circuit is protected by the essential insulation and electric shock may occur if the

insulation is done improperly. The same protection measures for electric cables must be

taken when the using or installing the following compornents, or when you connect a cable

to the following terminals or components.

- Multi-function terminals: P1–P3, P4, P5, CM

- Analog terminal inputs and outputs: VR, V1, I2, AO, CM

- Other terminal block connectors: 24, A1, B1, C1, A2, C2

- Cooling fan

•

This inverter is a protection class 1 product.

•

Do not modify the interior workings of the inverter. Doing so will void the warranty.

•

The inverter is designed for 3-phase motor operation. Do not use the inverter to operate a single-

phase motor.

•

Do not place heavy objects on top of electric cables. Doing so may damage the cable and result in

an electric shock.

Quick Reference Table

The following table contains situations fre uently encountered by users while working with

inverters. Refer to the typical and practical situations in the table to uickly and easily locate

answers to your uestions.

Situation Reference

I want to configure the inverter to start operating as soon as the power source

is applied. p.90

I want to configure the motor

’

s parameters.

p.189

Something seems to be wrong with the inverter

or the motor.

p.217

What are the recommended wiring lengths? p.29

The motor is too noisy. p.134

I want to apply PID control on my system. p.125

What are the factory default settings for multi-function terminals?

200

p. 205

I want to review recent fault trip and warning histories. p.160

I want to change the inverter’s operation fre uency using a potentiometer.

p.74

p.76

I want to install a fre uency meter using an analog terminal. p.146

I want to monitor the supply current to motor.

p.156

I want to operate the inverter using a multi-step speed configuration. p. 83

The motor runs too hot. p.162

The inverter is too hot. p.164

The cooling fan does not work. p.155

I want to change the items that are monitored on the keypad. p.234

I want to operate the inverter using a multi-step speed configuration. p.156

Table of Contents

Preparing the Installation ...............................................................................................................

1.1

Product Identification ............................................................................................................................................ 8

1.2

Part Names ................................................................................................................................................................ 10

1.3

Installation Considerations .............................................................................................................................. 12

1.4

Selecting and Preparing a Site for Installation ...................................................................................... 13

1.5

Cable Selection ....................................................................................................................................................... 17

Installing the Inverter ................................................................................................................... 1

2.1

Mounting the Inverter ........................................................................................................................................ 21

2.2

Cable Wiring ............................................................................................................................................................. 24

2.3

Post-Installation Checklist ................................................................................................................................ 39

2.4

Test Run ....................................................................................................................................................................... 41

Default Inputs/Outputs configuration and parameters ......................................................... 43

3.1

Multi-function Inputs (PAR  In).................................................................................................................. 43

3.2

Analogue input (PAR  In) .............................................................................................................................. 43

3.3

Analogue output (PAR  OU) ....................................................................................................................... 43

3.4

Digital/Relay and Pulse outputs (PAR  OU) ........................................................................................ 44

3.5

Communication parameters (PAR  CM)............................................................................................... 44

Learning to Perform Basic Operations ...................................................................................... 45

4.1

About the Keypad ................................................................................................................................................. 45

4.2

Learning to Use the Keypad ............................................................................................................................ 49

4.3

Actual Application Examples .......................................................................................................................... 55

4.4

Monitoring the Operation ................................................................................................................................ 64

Control Block Diagram.................................................................................................................. 67

5.1

Setting Fre uency ................................................................................................................................................. 68

5.2

Setting Run Command ...................................................................................................................................... 70

5.3

Controlling Acc/Dec and V/F Voltage ......................................................................................................... 71

Learning Basic Features ................................................................................................................ 72

6.1

Setting Fre uency Reference ......................................................................................................................... 72

6.2

Holding Analog Command Fre uency .................................................................................................... 82

6.3

Setting Multi-step Fre uency ......................................................................................................................... 83

6.4

Command Source Configuration ................................................................................................................. 85

Table of Contents

6.5

Forward or Reverse Run Prevention ........................................................................................................... 89

6.6

Power-on Run .......................................................................................................................................................... 89

6.7

Reset and Restart ................................................................................................................................................... 90

6.8

Setting Acceleration and Deceleration Times ....................................................................................... 91

6.9

Acc/Dec Pattern Configuration ..................................................................................................................... 96

6.10

Stopping the Acc/Dec Operation ................................................................................................................. 99

6.11

V/F (Voltage/Fre uency) Control ...............................................................................................................100

6.12

Tor ue Boost ..........................................................................................................................................................103

6.13

Stop Mode Setting..............................................................................................................................................106

6.14

Fre uency Limit ...................................................................................................................................................108

Learning Advanced Features ..................................................................................................... 111

7.1

DC Braking...............................................................................................................................................................111

7.2

Jog operation ........................................................................................................................................................114

7.3

Up-down Operation ..........................................................................................................................................116

7.4

3-Wire Operation .................................................................................................................................................120

7.5

Dwell Operation ...................................................................................................................................................121

7.6

Slip Compensation Operation .....................................................................................................................122

7.7

PID Control ..............................................................................................................................................................125

7.8

Energy Saving Operation ................................................................................................................................130

7.9

Speed Search Operation .................................................................................................................................131

7.10

Auto Restart Settings ........................................................................................................................................133

7.11

Operational Noise Settings (carrier fre uency settings) ...............................................................134

7.12

2nd Motor Operation ........................................................................................................................................135

7.13

Fre uency Setting and 2nd Operation Mode Setting ......................................................................136

7.14

Input Voltage Setting ........................................................................................................................................139

7.15

Parameter Initialization ....................................................................................................................................140

7.16

Parameter Lock .....................................................................................................................................................142

7.17

Voltage Trip Prevention During Deceleration .....................................................................................143

7.18

Brake Control .........................................................................................................................................................144

7.19

Analog Output ......................................................................................................................................................146

7.20

Digital Output .......................................................................................................................................................147

7.21

Draw Operation ....................................................................................................................................................153

7.22

Operation Mode Setting When Cooling Fan is Abnormal ...........................................................155

Table of Contents

7.23

Operation State Monitor .................................................................................................................................156

7.24

I/O Terminal Block State Monitor ................................................................................................................159

7.25

Fault State Monitor .............................................................................................................................................160

Learning Protection Features .................................................................................................... 162

8.1

Motor Protection .................................................................................................................................................162

8.2

Inverter and Se uence Protection .............................................................................................................166

RS-4 5 Communication Features ............................................................................................. 174

9.1

Communication Standards ...........................................................................................................................174

9.2

Communication System Configuration..................................................................................................175

9.3

Communication Protocol ...............................................................................................................................179

9.4

Compatible Common Area Parameter ...................................................................................................183

Table of Functions........................................................................................................................ 1 7

10.1

Operation Group .................................................................................................................................................187

10.2

Drive Group (PAR → dr) ...................................................................................................................................189

10.3

Basic Function group (PAR→bA) ................................................................................................................191

10.4

Expanded Function group (PAR→Ad) ....................................................................................................196

10.5

Control Function group (PAR→Cn) ...........................................................................................................199

10.6

Input Terminal Block Function group (PAR→In) ................................................................................200

10.7

Output Terminal Block Function group (PAR→OU) ........................................................................205

10.8

Communication Function group (PAR→CM) .....................................................................................208

10.9

Application Function group (PAR→AP) .................................................................................................210

10.10

Protection Function group (PAR→Pr) ......................................................................................................212

10.11

2nd Motor Function group (PAR→M2) ..................................................................................................216

10.12

Config Mode group (PAR→CF) ...................................................................................................................217

Troubleshooting .......................................................................................................................... 219

11.1

Trips .............................................................................................................................................................................219

11.2

Troubleshooting Fault Trips ...........................................................................................................................222

11.3

Troubleshooting Other Faults ......................................................................................................................224

Maintenance ................................................................................................................................. 230

12.1

Regular Inspection Lists ...................................................................................................................................230

12.2

Storage and Disposal ........................................................................................................................................234

Technical Specification ............................................................................................................... 235

13.1

Input and Output Specification ..................................................................................................................235

Table of Contents

13.2

Product Specification Details ........................................................................................................................236

13.3

External Dimensions (IP 20 Type) ...............................................................................................................238

13.4

Peripheral Devices ..............................................................................................................................................240

13.5

Fuse and Reactor Specifications .................................................................................................................240

13.6

Terminal Screw Specification ........................................................................................................................241

13.7

Braking Resistor Specification ......................................................................................................................241

13.8

Continuous Rated Current Derating.........................................................................................................242

13.9

Remote Keypad Option ...................................................................................................................................244

Preparing the

Installation

Preparation

1Preparing the Installation

This chapter provides details on product identification, part names, correct installation and cable

specifications. To install the inverter correctly and safely, carefully read and follow the instructions.

1.1 Product Identification

The PDR100 Inverter is manufactured in a range of product groups based on drive capacity and

power source specifications. Product name and specifications are detailed on the rating plate. The

illustration on the next page shows the location of the rating plate. Check the rating plate before

installing the product and make sure that the product meets your re uirements. For more

detailed product specifications, refer to 13.1 Input and Output Specification on page 235.

Note

Check the product name, open the packaging,

and then confirm that the product

is free from

defects. Contact your supplier if you have any issues or uestions about your product.

PDR100 Code composition

The tabel below describes PDR100 codes composition accordingly to the inverter’s capacity.

Series name – N° phases – Capacity – Input voltage

Series name

N° phases

Capacity

Input voltage

PDR100 1PH

0040 (0.4kW)

2 (200-240V) 0075 (0.75kW)

0220 (2.2kW)

Example:

PDR100 - 1PH - 0220 - 2

Identify a PDR100 V/F inverter with single phases 200-240V input and 2.2kW power capacity.

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