Plas-Ties TIE-MATIC 603 Manuale utente

14272 Chambers Road

Tustin, CA 92780

TOLL-FREE: (800) 854-0137

PHONE: (714) 542-4487

FAX: (714) 972-2978

TIE

IE-

-M

MATIC

ATIC

OPERATING MANUAL

FOR

603, 604, 608 MACHINES

Email: [email protected] Website: www.plasties.com

Page 3

Table of Contents

PAGE

Section I: General Information

Supplies and Service............................... ....................4

Introduction............................................ ....................5

Warranty................................................. ....................5-6

Section II: Specifications

Model Designation.................................. ....................7

603, 604, 608 Specifications.................. ....................7

Performance........................................... ....................7

Power Requirements ............................... ....................7

Dimensions ............................................ ....................7

Section III: Operation

Mounting and Start -Up........................... ....................8

Loading Material..................................... ....................9-10

Unloading Material ................................. ....................10

Functional Information for the Tie Matic Machine...........11

Section IV: Maintenance

General .................................................. ....................12

Lubrication ............................................. ....................12-13

Section V: Adjustments

Material Feed Idler.................................. ....................13

Section VI: Troubleshooting

Troubleshooting ...................................... ....................14-15

Section VII: Parts List

Parts List................................................ ....................16-20

Appendix A: Case & Cover....................... ....................21

Appendix B: Parts Explosion.................... ....................22

Page 4

SUPPLIES AND SERVICE

PLAS-TIES twist tie material and service should be ordered

from your dealer, distributor, or:

PLAS-TIES

14272 Chambers Road

Tustin, CA 92780

Telephone: (714) 542-4487

(800) 854-0137

Fax: (714) 972-2978

Email: [email protected]

SECTION I: General Information

When ordering, please provide the following:

1. Part Name or description

2. Part Number and description

3. Number of cycles on Counter

4. Model Number and Serial Number (use

Name Plate)

5. Tie Material in use

INTRODUCTION

The operating procedures outlined in this manual are prepared to facilitate

the Tie-Matic twist tying machine.

CAUTION:

DO NOT ATTEMPT TO OPERATE YOUR TIE-MATIC BEFORE

READING THE OPERATING INSTRUCTIONS.

The efficiency and convenience of the Tie-Matic equipment reduces

costly labor hours, while increasing output of securely tied products.

Semi-automatic operation delivers up to 40 tied bags or bundles per

minute with minimal effort. Insert the bundle at the throat to trigger

the tying mechanism and get a twist-tie. All bundles and bags are

secured with 2-1/2 full twists of tie material.

WARRANTY

Purchaser acknowledges that there are no warranties, expressed or

implied, made by PLAS-TIES, its distributors or sales representa-

tives related to the Tie-Matic except the manufacturer’s warranty

against defective materials and workmanship as follows:

PLAS-TIES warrants the Tie-Matic to be free from defects in materi-

als and workmanship at time of delivery. Liability under this warranty

is limited to the repair or exchange of any defective part or parts of

the unit providing the same is returned to PLAS-TIES, transportation

prepaid, within 180 days or 300,000 ties. THE WARRANTY BEGINS

FROM THE DATE OF INSTALLATION AT CUSTOMER SITE AND

NOT DATE OF PURCHASE. IN ORDER TO ACTIVATE THE WAR-

RANTY, THE NAME, CITY/STATE, AND SERIAL NUMBER MUST

BE CALLED INTO PLAS-TIES’ CUSTOMER SERVICE DEPART-

MENT. FAILURE TO DO SO WILL RESULT IN LIMITATION OF

THE FULL WARRANTY. THIS IS TO INSURE TOTAL QUALITY

ASSURANCE AND 800 TOLL FREE TECHNICAL SUPPORT.

Page 5

Warranty (continued)

The warranty is void on any Tie-Matic that has been subject to

negligence, accident, misuse, failure to use the equipment as in-

structed in the manual, or that has been tampered with. Cutting

the lock wire will void warranty.

This warranty is void if the Tie-Matic is used with anything other

than genuine PLAS-TIES twist-tie material.

IMPORTANT: If your Tie-Matic®does not operate properly,

please bring it to the attention of PLAS-TIES, or the dealer or dis-

tributor from whom it was purchased. If repairs are needed, the

dealer, distributor or other representative of PLAS-TIES will ar-

range to repair or replace parts within the terms of the warranty.

Warranty coverage is limited to the Continental US, Alaska,

Hawaii, Puerto Rico, and Canada.

Page 6

Page 7

MODEL DESIGNATION

This manual covers all models of the Tie-Matic Mark XV. The models

are identical in their operation.

Mark XV Models 603, 604 and 608 are equipped with a 2 amp circuit

breaker for overload protection .U.L. and approved for the United

States.

SECTION II: Specifications

SPECIFICATIONS

POWER REQUIREMENTS:

115 Volts A.C.

2.0 Amp circuit breaker

60 cycle

Option available: 50 cycle,

PERFORMANCE

40 ties per minute

2-1/2 full twists on product tied

DIMENSIONS/WEIGHT:

Length: 22-1/2”

Height: 10-3/4”

Width at top: 5-1/2”

Width at front feet: 9-1/2”

Weight: 14.8 pounds / 19 pounds with shipping

container (no spools)

603- Maximum Diameter Capacity - 3/8”

604- Maximum Diameter Capacity - 5/8”

608- Maximum Diameter Capacity - 7/8”

Page 8

MOUNTING AND START-UP

The Tie-Matic should be secured to your work table by:

1. Installing the front stabilizer on the unit. (Figure III-1)

2. Rubber suction cup feet (optional part #16827) are available for com

plete stability on a stainless steel table or flat surface area.

3. Also for a permanent position, you can bolt the Tie-Matic to a work table

with 10-32 screws to the bottom of the unit.

4. The Tie-Matic must be set in the “HOME” position to start the twist-tying

process. To set the “HOME” position, align the orange mark on the

switch cam with the orange mark on the safety cover. (Figure III-3)

5. To start the machine, plug the machine into a power source and flip

the “ON/OFF” switch on the side of the machine.

SECTION III: Operation

Front Stabilizer Suction Cup Feet

(Figure III-1) (Figure III-2)

(Figure III-3)

“HOME” position

7. Turn ON the switch located on the side.

8. Cycle the machine and remove any missed ties with caution. If necessary,

use needle-nose pliers to remove excess ties.

9. Machine is now ready to operate. If machine is loaded properly, flat side

of material will be against your product, creating a tight, secure tie. As

shown on the back of the cover label.

10. Ribbon length as required per machine:

Model Ribbon Length:

603 = 3 -11/16” long

604 = 4” long

608 = 4 -7/8” long

Page 9

SECTION III: Operation

LOADING MATERIAL (MODELS 603, 604, 608)

1. Turn OFF machine before loading material.

2. Hold spool of material with label facing Right-hand palm as shown in

(Figure III-4).

3. Once the spool is placed on the spindle, the leading end of the material

will feed off the top of the spool heading toward the spool brake arm at the

rear of the machine (Figure III-5). Feed material under small roller on

brake arm, over top of roller and through no-back clip located at the rear of

the machine (Figure III-6). The flat side of material should be facing to-

ward the inside of the machine. (see label inside Tie-Matic cover)

4. Pull about 6-8” of material through the no-back clip (Figure III-7). The end

of the material will now be fed through pinion support marked with bright

orange to indicate entry.

5. Pull out idler wheel to allow material to pass into the pinion support (Figure

III-8).

6. Feed material up to cut-off area just behind cutters.

SECTION III: Operation

Page 10

LOADING MATERIAL (MODELS 603, 604, 608)

(Figure III-4)

(Figure III-7)

(Figure III-5)

(Figure III-6)

(Figure III-8)

UNLOADING MATERIAL

Turn OFF the machine before unloading

material or to change spools. It is neces-

sary to depress the “no-back” before re-

moving material from machine (See Fig-

ure III-9). Material must be removed

from the rear of the machine.

(Figure III-9)

FUNCTIONAL INFORMATION FOR THE TIE-MATIC MACHINE

HOW IT WORKS:

When a product is inserted into the throat of the machine, it depresses a trigger

which trips a limit switch, starting the drive gear motor. The gear motor causes

the gear segment to operate through one revolution. This one revolution feeds

tie material, wraps it around the product, cuts material to required length and

twists ends together.

The product has now been tied and is removed by pulling toward the operator.

The Tie-Matic will repeat tying cycle ONLY after tied product is removed and an-

other product inserted into the throat.

CLEARING A JAM:

As a safety precaution, the power switch should ALWAYS be turned to the OFF

position when inspecting the mechanism for any reason, such as: unloading or

reloading twist tie material, cleaning the machine, removing material or perform-

ing adjustments.

When material jams the twist-tying cycle, you will need to depress the Release

Actuator (Appendix A, Item #185) to unlock the motor brake and remove the

jammed material (See Figure III-10).

The Tie-Matic must be set in the “HOME” position to start the twist-tying

process. To set the “HOME” position, align the orange mark on the switch cam

with the orange mark on the safety cover. (Figure III-3)

Page 11

SECTION III: Operation

(Figure III-10)

Release Actuator

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