plumBOSS exactCUT P400 Manuale utente
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Model exactCUT P400
Voltage 230/50 Hz
Power input 1010 W
Unloaded Speed 4000 r/min
Blade Diameter 150 mm
Arbor Hole 62 mm
Weight 6,0 kg
Cutting Range 100 mm – 400 mm
Plastic 25 mm cut, 22mm Bevel cut
plumBOSS
exactCUT
THE FASTEST, EASIEST AND SAFEST WAY TO CUT PIPES
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Exact PipeCut P400
Blade information for Exact PipeCut saws
There are two types of blades for Exact PipeCut P400 pipe saw:
1. TCT P150 blade is designed for cutting plastic pipes with P400 pipe saw. TCT blades
can be reshapened few times.
2. CutBevel blade is designed to cut and bevel plastic pipes in one process. The bevelling
blades can be turned around for to get new sharp cutting edge. There is also an upgrade
kit available to CutBevel. It contains one cutting blade and 8 pcs bevelling blades and
the screws needed to x these blades to the blade body. By changeing these one gets a
blade that works like a new.
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Figure A
1. UNLOCK button
2. Power switch
3. Power-switch locking lever
4. Motor unit
5. Moving blade guard lever
6. Blade-guard cover
7. Setting Point
8. Straight adjustment screw
9. Moving blade-guard
10. Operating handle
11. Blade-guard screw
12.Spindle-lock button
13.Allen key
14.Rating-plate
15.Overload protection
16.Straight adjustment screw inicator
17.Steering unit
18.Adjustment knob for the steering unit.
19.Safe for the steering unit
20.Steering unit indicator
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Declaration of Conformity
plumBOSS Australia declare under our sole responsibility that the pipe cutting machine, Exact PipeCut
P400 described under “Technical Data” are in conformity with the following standards or standardization
documents: EN60745-1, EN60745-2-5, EN55014-1, EN 55014-2, EN61000-3-2, EN61000-3-3
according to the provisions of the directives 2004/108/EC, 2006/42/EC.
For more information, please contact plumBOSS Australia.
Head Ofce
53 Taylor St
Bulimba, QLD, 4171
Ph: 1300 331 141
Fax: 1300 764 510
www.plumboss.com.au
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Contents
6. Technical data
6. Package contents
7. Safety instructions
10. Functional description and intended use
10. Product features
11. Before operating the tool
11. Connection to the mains power supply
11. Setting the pipe on supports
11. Setting and marking the cutting point
11. To start sawing
12. Piercing the pipe wall
12. Sawing around a pipe
13. Overload protection
13. Straightness of cut and adjusting wheel
14. Installing and changing the saw blade
14 Service and maintenance instructions
15. Environment/Disposal
15. Guarantee/Guarantee conditions
16. Tips for users
Exploded view (separate attachment)
Denitions: Safety guidelines
The denitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided,
may result in property damage.
Denotes risk of electric shock.
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Operating, safety, and servicing instructions
Please read this operating, safety, and servicing instructions carefully before using the pipe saw.
Also store this instruction book somewhere accessible to everyone using the pipe saw. In addition
to these instructions, always follow the ofcial work, health and safety regulations. The Exact
PipeCut is meant for professional use only.
The values given are valid for nominal voltages [U] of 230/240V. For lower voltage and models for specic
countries, these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the individual
machines may vary. Only for power tools without reduced starting current: Starting cycles generate brief
voltage drops. Interference with other equipment/machines may occur in case of unfavourable mains
system conditions. Malfunctions are not to be expected for system impedances below 0.36 ohm.
Model plumBOSS exactCUT P400
Voltage 230V-240 V / 50-60 Hz
Power 1010 W
No-Load speed 4000 rpm
Intermittent operation S3 25% 10min (2,5 min ON /7,5 min OFF)
Blade diameter 150 mm / 148 mm in the beveling blade
Mounting bore 62 mm
Weight 6,6 kg
Range of use Ø 100 mm –400 mm
Max. pipe wall steel 25 mm cut, 22 mm cut bevel
Spindle lock Yes
Speed preselection No
Constant electronic control No
Overload Protection Yes
Reduced starting current No
Vibration 2,6 m/s2
LWA (sound power) 100 dB
LpA (sound pressure) 89 dB
LpC (highest peak of sound pressure) 103 dB
Technical data
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Information
Noise/Vibration Information
Measured values determined according to EN60745-1:2009 + A11:210 ja EN60745-2-3:210.
Wear hearing protection!
The test was performed using Ø200 mm PVC pipe that has 5.9mm thick wall.
The vibration emission level given in this information sheet has been measured in accordance with
a standardised test given in EN 60745 and may be used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
WARNING: The declared vibration emission level represents the main applications of the tool.
However if the tool is used for different applications, with different accessories or poorly
maintained, the vibration emission may differ. This may signi cantly increase the exposure level
over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the
tool is switched off or when it is running but not actually doing the job. This may signicantly reduce
the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as:
maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
Exact PipeCut P400 pipe saw
Package contents:
Please check the package contains the following items
1. Pipecutting shoulder bag
2. Exact PipeCut P400 pipe saw
3. Pipe supports: 1 double and 2 single
4. Operating instructions
5. Allen key 5 mm xed to the handle
6. TCT blade 150 x 62
tted on the machine
7. Cut Bevel blade in the bag
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
General power tool safety warnings
WARNING: Read all safety warnings and all
instructions.
Failure to follow the warnings and instructions may result
in electric shock, re and/or serious injury
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or batteryoperated
(cordless) power tool.
1) Work area safety
a. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2) Electrical safety
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.
Unmodied plugs and matching outlets will reduce
risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges and moving
parts. Damaged or entangled cords increase the risk
of electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
inuence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result
in serious personal injury.
b. Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source,
picking up or carrying the tool. Carrying power tools
with your nger on the switch or energising power
tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached
to a rotating part of the power tool may result in
personal injury.
e. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dustrelated hazards.
h. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
i. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
j. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dustrelated hazards.
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
General power tool safety warnings
4) Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at a rate for which it was
designed.
b. Do not use the power tool if the switch does not
turn it on and off. Any power tool that can not be
controlled with the switch is dangerous and must be
repaired
c. Disconnect the plug from the power source from
the the power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive measures reduce the risk of starting the
power tool accidentally.
d. Store idle power tools out of reach of children and do
not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for missalingment
or binding of moving parts, breakage of parts and
any other condition that may affect the power tools
operation. If damaged have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool accessories and tool bits etc,
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations
different from thoes intended could result in a
hazardous situation.
5). Service
a. Have your power tool serviced by a qualied repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
Safety warnings for circular saws
a. DANGER: Keep hands away from cutting area and
the blade. Keep your second hand on motor housing.
If both hands are holding the saw, they cannot be cut
by the blade.
b. Do not reach underneath the workpiece. The
guard cannot protect you from the blade below the
workpiece.
c. Never hold the workpiece being cut in your hands
or across your leg. Secure the workpiece to a stable
platform. It is important to support the work properly
to minimize body exposure, blade binding, or loss of
control.
d. Hold the power tool only by the insulated gripping
surfaces when performing an operation where
the cutting tool may contact hidden wiring or its
own cord. Contact with a “live” wire will also make
exposed metal parts of the power tool “live” and
shock the operator.
e. Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades that
do not match the mounting hardware of the saw will
run eccentrically, causing loss of control.
f. Never use damaged or incorrect blade washers
or bolt. The blade washers and bolt were specially
designed for your saw, for optimum performance and
safety of operation.
g. When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to
a complete stop. Never attempt to remove the saw
from the work or pull the saw backward while the
blade is in motion. Investigate and take corrective
actions to eliminate the cause of blade binding.
h. When restarting a saw in the workpiece, centre
the saw blade in the kerf and check that saw teeth
are not engaged into the material. If saw blade is
binding, it may walk up from the workpiece as the
saw is restarted.
i. Do not use dull or damaged blades. Unsharpened or
improperly set blades produce narrow kerf causing
excessive friction and blade binding.
j. Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding
blade may cut objects that can cause kickback.
k. Check lower guard for proper closing before each
use. Do not operate the saw if lower guard does
not move freely and close instantly. Never clamp
or tie the lower guard into the open position. If saw
is accidentally dropped, lower guard may be bent.
Raise the lower guard with the retracting handle and
make sure it moves freely and does not touch the
blade or any other part, in all angles and depths of
cut.
plumBOSS Australia Head Oce - Ph: 1300 331 141 | Fax: 1300 764 510 | E: info@plumboss.com.au
exactCUT P400 Operating Instructions
Safety
l. Check the operation of the lower guard. If the guard
and the spring are not operating properly, they must
be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits,
or a build-up of debris.
m. Do not reach into the saw dust ejector with your
hands. They could be injured by rotating parts.
n. Do not work overhead with the saw. In this manner
you do not have suf cient control over the power
tool.
o. Do not operate the power tool stationary. It is not
designed for operation with a saw table.
p. Do not use high speed steel (HSS) saw blades. Such
saw blades can easily break.
q. When working with the machine, always hold it rmly
with both hands and provide for a secure stance. The
power tool is guided more secure with both hands.
r. Secure the workpiece. A workpiece supported by
pipe holders is held more secure than by hand.
s. Always wait until the machine has come to a
complete stop before placing it down. The tool insert
can jam and lead to loss of control over the power
tool.
t. Never use the machine with a damaged cable. Do
not touch the damaged cable and pull the mains plug
when the cable is damaged while working. Damaged
cables increase the risk of an electric shock.
Additional specic safety rules
The pipe saw must never be used in the following
cases, if:
• There is water or another liquid, explosive gases or
poisonous chemicals inside the pipe to be cut.
• The power switch is faulty.
• The power cable is faulty,
• The blade is bent.
• The blade is blunt or in poor condition.
• The plastic components are cracked or have parts
missing.
• The gripper unit is not properly tightened around the
pipe or if it is warped.
• The blade guard cover or moving blade guard has
been damaged or removed from the machine.
• The locking mechanisms do not work properly
(UNLOCK-button).
• The pipe saw has become wet.
When using the pipe saw, the following factors
must always be taken into consideration:
• Support tubes to minimise the risk of blade pinching.
• Ensure that the pipe to be cut is empty.
• Ensure that the blade is correctly installed.
• Ensure that the diameter and thickness of the blade
are suitable for the pipe saw and that the blade is
suitable for the rpm-range of the machine.
• Never use sideways force to stop the blade, always
allow the blade to stop freely.
• Check the attachments of the blade guards.
• Never use excessive force when using the pipe saw.
• Never use the pipe saw to lift the pipe while it is still
attached to the pipe.
• Avoid overloading the electric motor.
• Always follow the safety and operating instructions
and current regulations. Functional Description Read
all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in
electric shock, re and/or serious injury.
Intended Use
The Exact Pipe Cut P400 is intended for professional
use at any kind of construction sites.
The Exact Pipe Cut P00 is designed to be used only
for plastic pipes with dimensions 100 mm(4”) - 400 mm
(16”). The maximum wall thickness that the Exact Pipe
Cut P400 can cut through is 25 mm (1”). With a cut bevel
balde the maximumwall thickness is 22mm(0.9”) With
the Exact Pipe Cut P400 you can cut pipes made from
the different plastic materials, such as PP, PE, PVC, etc,
PipeCut P400 pipe saw is intended for short, intermittent
use. The machine may be loaded for 2,5 minutes during
a 10-minute period (S3 25 %). PipeCut P400 pipe saw is
not intended for use in industrial production.
Product Features
While reading the operating instructions, unfold the
graphics page for the machine and leave it open.
This page is folded under the cover of this manual (page
3). The following numbering of the product features
refers to this illustration.
Indice
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