Polaris Virage TX 2000 Manuale utente

The

Way

Out.

2000

Virage

TX,

SLX,

Pro

1200,

Genesis

FFI

™

PERSONAL

WATERCRAFT

SERVICE

MANUAL

Foreword

This

manual

designed

primarily

for

use

Polaris

personal

watercraft

service

technicians

properly

equipped

shop.

Persons

using

this

manual

should

have

sound

knowledge

mechanical

theory,

tool

use,

and

shop

procedures

order

perform

the

work

safely

and

correctly.

The

technician

should

read

the

text

and

familiar

with

service

procedures

before

starting

the

work.

Certain

procedures

require

the

use

special

tools.

Use

only

the

proper

tools,

specified.

Cleanliness

parts

and

tools

well

the

work

area

primary

impor

tance.

This

manual

includes

procedures

for

disassembly

and

reassembly,

inspection,

maintenance,

component

identifi

cation

and

unit

repair,

along

with

service

specifications

for

2000

Virage

TX,

SLX,

Genesis,

Genesis

FFI™,

and

Pro

1200

Polaris

personal

watercraft.

table

contents

placed

the

beginning

each

chapter

aid

the

user

locating

specific

areas

information.

The

alphabetic

index

the

end

the

manual

will

help

the

user

find

specific

information

quickly.

Care

taken

ensure

that

all

information

this

manual

was

technically

correct

the

time

publication.

How

ever,

all

materials

and

specifications

are

subject

change

without

notice.

Comments

suggestions

about

this

manual

may

directed

to:

Engineering

Services,

Technical

Writer,

Polaris

Sales

Inc.,

2100

Highway

55,

Medina,

55340.

Technical

Training

Center

Minneapolis,

55447

2000

Virage

TX,

SLX,

Pro

1200,

Genesis,

Genesis

FFI

Personal

Watercraft

Service

Manual

(PN

9916290)

Polaris

Sales

Inc.,

Printed

U.S.A.

UNDERSTANDING

SAFETY

LABELS

AND

INSTRUCTIONS

Throughout

these

instructions,

important

information

brought

your

attention

the

following

symbols:

The

Safety

Alert

Symbol

means

ATTENTION!

BECOME

ALERT!

YOUR

SAFETY

INVOLVED!

DANGER

Failure

DANGER

instructions

will

result

severe

injury

death

the

operator,

passenger,

bystander

person

inspecting

servicing

the

watercraft.

WARNING

Failure

WARNING

instructions

could

result

severe

injury

death

the

operator,

passenger,

bystand

person

inspecting

servicing

the

watercraft.

CAUTION:

A CAUTION

indicates

special

precautions

that

must

taken

avoid

minor

personal

injury,

watercraft

prop

erty

damage.

NOTE:

NOTE

provides

key

information

clarify

instructions.

Polaris

acknowledges

the

following

products

mentioned

this

manual:

Loctite,

Registered

Trademark

the

Loctite

Corporation

FLEXLOC,

Registered

Trademark

SPS

Technologies

MityVac,

Registered

Trademark

Neward

Enterprises

Torx,

Trademark

Textron

Teflon,

Trademark

DuPont

Alemite,

Trademark

Alemite

Corporation

CHAPTER

GENERAL

INFORMATION

Publication

Numbers

and

FFI™

Tools

.1.1

FFI

™

Special

Tools

1.2

2000

Model

Identification

1.3

2000

Model

Specifications

1.4

1.5

Standard

Torque

Specifications

1.6

Decimal

Equivalents

1.7

Conversion

Tables

1.8

Tap

Drill

Charts

1.9

Glossary

Terms

1.10-1.11

Service

Tips

1.12

GENERAL

INFORMATION

Publication

Numbers/Paint

Codes

Watercraft

Publication

Part

Numbers

Paint

Codes

Dealer

orders

can

placed

through

Midwest

Industrial

Coatings

using

the

Polaris

"P"

number.

Phone

(763-942-1840).

Mix

directed.

Special

Tools

Polaris

Sales

Inc.

1.1

3100

GENERAL

INFORMATION

Publication

Numbers/Paint

Codes

FFI

™

Fuel

Injection

Special

Tools

2872454

EMM

Lap

Top

Com

Cord

2872604

Engine

Bumper

Tool

2872602

Schrader

Valve

2872456

EMM

Service

Power

Connector

2872621

Fuel

Pump

Ring

Spanner

300

1.2

Polaris

Sales

Inc.

GENERAL

INFORMATION

Model

Identification

Numbers

The

engine

I.D.

number

and

hull

I.D.

number

are

used

the

watercraft.

They

are

unique

numbers

that

distinguish

each

watercraft

from

others

the

same

model.

the

watercraft

ever

stolen

these

numbers

will

help

identify

it.

The

owner

should

keep

record

these

numbers

place

other

than

the

watercraft.

lumber

Identifjj^tipii;;'

■;

.;',,

•":

'■&•"

/.";

if^dtyr^l^r:"

Serial

/^/l^otith'ofV"

TY^rof

Month

Code:

January;

February;

etc.

Year

Manufacture:

1999;

2000;

etc.

Starter

Cover

Engine

I.D.

Number

(Polaris

Domestic

Engine)

Polaris

Sales

Inc.

1.3

3/00

GENERAL

INFORMATION

Model

Specifications

Polaris

reserves

the

right

change

specifications

2000

Wage

2000

GeneSJS

2000

GeneSJS

FF1™

any

time

without

incurring

obligations.

Model

Number

W005199D

W005099D

W005098D

Dimensions/Materials/Capacities

Length

120.3"

(305.56cm)

131.1"

(330.5cm)

131.1"

(330.5cm)

Width

49.3"

(125.22cm)

49.3"

(125.22cm)

49.3"

(125.2cm)

Height

39"

(99.06cm)

40.4"

(102.6cm)

40.4"

(102.6cm)

Dry

Weight

620

(280

kg)

625

(282

kg)

625

(282

kg)

Rider

Capacity

person/500

lbs.

(227

kg)

person/600

lbs.

(272

person/600

lbs.

(272

kg)

Rated

Fuel

Capacity

including

reserve

....

U.S.

Gal

(64.4L)

U.S.

Gal

(64.4L)

U.S.

Gal

(64.4L)

Fuel

Reserve

N/A

N/A N/A

Oil

Reservoir

Capacity

U.S.

quarts

6.0

(5.68L)

6.0

(5.68L)

6.0

(5.68L)

Hull

Material

Sheet

Molded

Compound

Fiberglass

Reinforced

Fiberglass

Reinforced

(SMC)

Composite

(FRC)

Composite

(FRC)

Top

Deck

Material

Fiberglass

Reinforced

Fiberglass

Reinforced

Fiberglass

Reinforced

Composite (FRC)

Composite

(FRC)

Composite

(FRC)

Engine/Cooling

Engine

Model

W120-TCSP-02B1

W120-TCSP-02B2

W120-DFI-02B

Engine

Displacement

1165cc

Engine

Type

Cylinders)

Polaris

Marine

1200

(3)

Polaris

Marine

1200

(3)

Polaris

Marine

1200

FFI®

(3)

Bore

Stroke

84mm

70mm

84mm

70mm

84mm

70mm

Compression

Ratio

(Full

Stroke)

6.8:1

Horsepower

135

6700

RPM

135

6700

RPM

135

6700

RPM

Cooling

System

Water

cooled

Water

cooled

Water

cooled

Thermostat

Open

140°F

(60°C)

140°F

(60°C)

140°F

(60°C)

Overheat

Warning

3500

Rev

Limit

237°F

3500

Rev

Limit

237°F

S.L.O.W.™/Warning

Light

(114°C)

Induction

Type

Case

Reed Case

Reed Case Reed

Lubrication

Oil

Injected

Oil

Injected

Oil

Injected

Oil

Type

Polaris

TC-W3,

Premium

Gold

Polaris

TC-W3,

Premium

Polaris

TC-W3,

Premium

Gold

Synthetic

Nature

Oil

Gold

Synthetic

Nature

Synthetic

Nature

Oil

RPM

Limiter

Operation

7200

RPM

±100

7200

RPM

±100

7200

RPM

±100

Carburetion

Carburetors

3-40mm,

Keihin

CDK

3-40mm,

Keihin

CDK

3-FICHT®

Fuel

Injectors

Fuel

Type

Regular

Unleaded

Gasoline

Regular

Unleaded

Regular

Unleaded

Gasoline

(87

Octane

Gasoline

(87

Octane

(87

Octane

oxygenated)

Idle

Speed

(In

Water)

1350±100

1350±

100 1150±50

Electrical

Magneto

Generator

Output

8.5A

60W

4500

RPM

8.5A

60W

4500

RPM

12A

/160W

4500

RPM

Ignition

System

Digital

CDI

Digital

CDI

FICHT®

Spark

Plug

Type

NGK

BR9ES

NGK

BR9ES

NGK

PZFR6H

Spark

Plug

Gap

(inches)

028"

(0.7mm)

.028"

(0.7mm)

.032"

(0.8mm)

Timing

Degrees

BTDC

23°±1

@3000

23°±1

@3000

N/A

15°±1

@6500

15°±1

@6500

Battery

12V19AYB16CL-B

Starting

System

Electric

Fuse

15A

resettable

circuit

breaker

15A

resettable

circuit

15A

resettable

circuit

breaker

Propulsion

Jet

Pump

Type

Single

Stage

Axial

Flow

Single

Stage

Axial

Flow

Single

Stage

Axial

Flow

Dominator

Style

Dominator

Style

Dominator

Style

ImpellerRotation

Counterclockwise

Couplingtype

Rubber

Bilge

Pump

Type

Electric

Electric Electric

Minimum

Water

Level

For

Jet

Pump

Feet

(60cm)

Feet

(60cm)

Feet

(60cm)

Pivoting

Angle

30°

30° 30°

ImpellerType

Progressive

Pitch

Slim

Hub

Progressive

Pitch

Radial

Progressive

Pitch

Radial

Stainless

Blade

NuJet

7.0

Blade Skat

Trak

Blade

Skat

Trak

ImpellerDiameter

5.8"

(14.73cm)

5.8"

(14.73cm)

5.8"

(14.73cm)

Reverse

System

Std

*MFD

MFI

includes:

Speedometer,

Peak

Speed,

Peak

RPM,

Tachometer,

Clock,

Hour

Meter,

Oil

Level,

Trip

Meter,

Low

Oil

Warning,

Fuel

Level,

Volts,

Low

Fuel

Warning,

Hot

Engine

Warning,

Compass.

300

1.4

Polaris

Sales

Inc.

GENERAL

INFORMATION

Model

Specifications

Polaris

reserves

the

right

change

specifications

any

time

without

incurring

obligations.

2000

SLX

9000

Pro

1900

ModelNumber

W004699D

W004999D

Dimensions/Materials/Capacities

Len9th

108.5"

(276cm)

108.5"

(276cm)

Width

47.5"

(120.7

cm)

47.5"

(120.7cm)

Height

39.5"

(100.3cm)

39.5"

(100.3cm)

Dry

Weight

565(256kg)

625(282kg)

RiderCapacity

person/370

lbs.

(168

kg)

person/370

lbs.

(168

kg)

Rated

Fuel

Capacity

including

reserve

12.5 U.S.

Gal

(47.3L)

9.8

U.S.

Gal

(37.1

Fuel

Reserve

N/A N/A

Oil

Reservoir

Capacity

U.S.

quarts

5.0

(4.73L)

3.5

(3.31

Hull

Material

Sheet

Molded

Compound

Fiberglass

Reinforced

(SMC)

Composite

(FRC)

Top

Deck

Material

Fiberglass

Reinforced

Fiberglass

Reinforced

Composite (FRC) Composite

(FRC)

Engine/Cooling

EngineModeINo

W120-TCSP-02B1

Engine

Displacement

1165cc

Engine

Type

Cylinders)

Polaris

Marine

1200

(3)

Polaris

Marine

1200

(3)

Bore&Stroke

84mmx70mm

Compression

Ratio

(Full

Stroke)

6.8:1

Horsepower

135

6700

RPM

135

6700

RPM

CoolingSystem

Watercooled

Thermostat

Open

140°F(60°C)

Overheat

Warning

3500

Rev

Limit

237°F

3500

Rev

Limit

237°F

(114°C)

(114°Q

Induction

Type

Case

Reed

Case Reed

Lubrication

Oil

Injected

Oil

Injected

Oil

Type

Polaris

TC-W3,

Premium

Gold

Polaris

TC-W3,

Premium

Gold

Synthetic

Nature

Oil

Synthetic

Nature

Oil

RPM

Limiter

Operation

7200

RPM

±100

7200

RPM

±100

Carburetion

Carburetors

3-40mm,

Keihin

CDK

3-40mm,

Keihin

CDK

FuelType

Regular

Unleaded

Gasoline

Regular

Unleaded

Gasoline

(87

Octane

(87

Octane

oxygenated)

Idle

Speed

(In

Water)

135Q±100

1350±100

Electrical

Magneto

Generator Output

8.5A

60W

4500

RPM

8.5A

60W

4500

RPM

Ignition

System

DigitalCDI

SparkPlugType

NGKBR9ES

Spark

Plug

Gap

(inches)

028"

(0.7mm)

.028"

(0.7mm)

TimingDegrees

BTDC

23°±1

@3000

23°±1

@3000

15°±1

@6500

15°±1

@6500

Battery

12V19A

YB16CL-B

12V19A

YB16CL-B

Starting

System

Electric

Fuse

15A

resettable

circuit

breaker

15A

resettable

circuit

breaker

Propulsion

Jet

Pump

Type

Single

Stage

Axial

Flow

Single

Stage

Axial

Flow

Dominator

Style

Dominator

Style

ImpellerRotation

Counterclockwise

Couplingtype

Rubber

Bilge

Pump

Type

Electric

Minimum

Water

Level

For

Jet

Pump

Feet

(60cm)

Feet

(60cm)

PivotingAngle

30° 30°

Impeller

Type

Progressive

Pitch

Slim

Hub

Progressive

Pitch

Radial

Stainless

3 Blade

NuJet

7.0

Blade

NuJet

7.0

ImpellerDiameter

5.8"

(14.73cm)

5.8"

(14.73cm)

Reverse

System

N/A

*MFD/

MFI

includes:

Speedometer,

Peak

Speed,

Peak

RPM,

Tachometer,

Clock,

Hour

Meter,

Oil

Level,

Trip

Meter,

Low

Oil

Warning,

Fuel

Level,

Volts,

Low

Fuel

Warning,

Hot

Engine

Warning,

Compass.

(Some

models

not

have

all

features.)

Polaris

Sales

Inc.

1.5

3/00

GENERAL

INFORMATION

Standard

Torque

Specifications

The

following

torque

specifications

are

used

general

guideline.

Use

standard

torque

values

for

the

appropriate

size

fastener

when

torque

values

are

not

specified.

Always

consult

the

specific

manual

section

for

torque

values

fasteners

and

use

locking

agent.

convert

in.

lbs.

ft.

lbs.

divide

by 12

convert

ft.

lbs.

multiply foot

pounds

1.356.

convert

ft.

lbs.

multiply

.7376.

3/00

1.6

Polaris

Sales

Inc.

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