Porter-Cable CPLKC7080V2-1 Manuale utente

Oil Lube Two Stage

Air Compressor

Instruction

manual

IMPORTANT

Please make certain that the person who is

to use this equipment carefully reads and

understands these instructions before

starting operations.

Part No. D22944-049-2

ESPAÑOL: PÁGINA 27

FRANÇAIS: PAGE 53

To learn more about Porter-Cable

visit our website at:

http://www.porter-cable.com

The Model and Serial No. plate is located on the frame.

Record these numbers in the spaces below and retain for

future reference.

Model No.

Type

Serial No.

CPLKC7080V2

2-ENGD22944

SAFETY GUIDELINES - DEFINITIONS

Indicates an imminent-

ly hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situ-

ation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you rec-

ognize this information, we use the symbols below. Please read the manual and pay attention to these

sections.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other con-

struction activities contains chemicals known (to the State of California) to cause

cancer, birth defects or other reproductive harm. Some example of these chemicals are:

Glead from lead-based paints

Gcrystalline silica from bricks and cement and other masonry products

Garsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of per-

sonal injury.

READ AND FOLLOW ALL INSTRUCTIONS.

This tool was designed for certain applications. Porter-Cable strongly recommends that this tool NOT

be modified and/or used for any application other than for which it was designed. If you have any

questions relative to its application DO NOT use the tool until you have written Porter-Cable and we

have advised you.

Technical Service Manager

Porter-Cable Corporation

4825 Highway 45 North

P.O. Box 2468

Jackson, TN 38302-2468

3-ENG D22944

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARN-

INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

RISK OF EXPLOSION OR FIRE

ALWAYS OPERATE THE COMPRESSOR IN A

WELL VENTILATED AREA FREE OF COM-

BUSTIBLE MATERIALS, GASOLINE OR SOL-

VENT VAPORS.

IF SPRAYING FLAMMABLE MATERIALS,

LOCATE COMPRESSOR AT LEAST 20 FEET

AWAY FROM SPRAY AREA. AN ADDITIONAL

LENGTH OF HOSE MAY BE REQUIRED.

STORE FLAMMABLE MATERIALS IN A

SECURE LOCATION AWAY FROM COMPRES-

SOR.

NEVER PLACE OBJECTS AGAINST OR ON

TOP OF COMPRESSOR. OPERATE COM-

PRESSOR IN AN OPEN AREA AT LEAST 12

INCHES AWAY FROM ANY WALL OR

OBSTRUCTION THAT WOULD RESTRICT THE

FLOW OF FRESH AIR TO THE VENTILATION

OPENINGS.

OPERATE COMPRESSOR IN A CLEAN, DRY,

WELL VENTILATED AREA. DO NOT OPERATE

UNIT INDOORS OR IN ANY CONFINED AREA.

ALWAYS REMAIN IN ATTENDANCE WITH THE

PRODUCT WHEN IT IS OPERATING.

ALWAYS DISCONNECT ELECTRICAL POWER

BY MOVING PRESSURE SWITCH LEVER TO

THE OFF POSITION AND DRAIN TANK DAILY

OR AFTER EACH USE.

HOW TO PREVENT IT

IT IS NORMAL FOR ELECTRICAL CONTACTS

WITHIN THE MOTOR AND PRESSURE SWITCH

TO SPARK.

IF ELECTRICAL SPARKS FROM COMPRES-

SOR COME INTO CONTACT WITH FLAMMA-

BLE VAPORS, THEY MAY IGNITE, CAUSING

FIRE OR EXPLOSION.

RESTRICTING ANY OF THE COMPRESSOR

VENTILATION OPENINGS WILL CAUSE SERI-

OUS OVERHEATING AND COULD CAUSE

FIRE.

UNATTENDED OPERATION OF THIS PROD-

UCT COULD RESULT IN PERSONAL INJURY

OR PROPERTY DAMAGE. TO REDUCE THE

RISK OF FIRE, DO NOT ALLOW THE COM-

PRESSOR TO OPERATE UNATTENDED.

WHAT CAN HAPPEN

HAZARD

4-ENGD22944

HAZARD

RISK OF BURSTING

AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE

TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROP-

ERTY DAMAGE OR SERIOUS INJURY.

HOW TO PREVENT IT

WHAT CAN HAPPEN

DRAIN TANK DAILY OR AFTER EACH USE. IF

TANK DEVELOPS A LEAK, REPLACE IT IMMEDI-

ATELY WITH A NEW TANK OR REPLACE THE

ENTIRE COMPRESSOR.

NEVER DRILL INTO, WELD, OR MAKE ANY

MODIFICATIONS TO THE TANK OR ITS

ATTACHMENTS.

THE TANK IS DESIGNED TO WITHSTAND SPE-

CIFIC OPERATING PRESSURES. NEVER MAKE

ADJUSTMENTS OR PARTS SUBSTITUTIONS

TO ALTER THE FACTORY SET OPERATING

PRESSURES.

FOR ESSENTIAL CONTROL OF AIR

PRESSURE,YOU MUST INSTALL A PRESSURE

REGULATOR AND PRESSURE GAUGE TO

THE AIR OUTLET (IF NOT EQUIPPED) OF

YOUR COMPRESSOR. FOLLOW THE EQUIP-

MENT MANUFACTURERS RECOMMENDATION

AND NEVER EXCEED THE MAXIMUM ALLOW-

ABLE PRESSURE RATING OF ATTACHMENTS.

NEVER USE COMPRESSOR TO INFLATE

SMALL LOW-PRESSURE OBJECTS SUCH AS

CHILDREN’S TOYS, FOOTBALLS, BASKET-

BALLS, ETC.

1. FAILURE TO PROPERLY DRAIN CON-

DENSED WATER FROM THE TANK,

CAUSING RUST AND THINNING OF

THE STEEL TANK.

2. MODIFICATIONS OR ATTEMPTED

REPAIRS TO THE TANK.

3. UNAUTHORIZED MODIFICATIONS TO

THE UNLOADER VALVE, SAFETY

VALVE, OR ANY OTHER COMPONENTS

WHICH CONTROL TANK PRESSURE.

4. EXCESSIVE VIBRATION CAN WEAKEN

THE AIR TANK AND CAUSE RUPTURE

OR EXPLOSION.

ATTACHMENTS & ACCESSORIES:

EXCEEDING THE PRESSURE RATING OF AIR

TOOLS, SPRAY GUNS, AIR OPERATED

ACCESSORIES, TIRES AND OTHER INFLATA-

BLES CAN CAUSE THEM TO EXPLODE OR

FLY APART, AND COULD RESULT IN SERIOUS

INJURY.

HAZARD

RISK FROM FLYING OBJECTS

HOW TO PREVENT IT

WHAT CAN HAPPEN

THE COMPRESSED AIR STREAM CAN

CAUSE SOFT TISSUE DAMAGE TO EXPOSED

SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE

PARTICLES AND SMALL OBJECTS AT HIGH

SPEED, RESULTING IN PROPERTY DAMAGE

OR PERSONAL INJURY.

ALWAYS WEAR ANSI Z87.1 APPROVED SAFE-

TY GLASSES WITH SIDE SHIELDS WHEN

USING THE COMPRESSOR.

NEVER POINT ANY NOZZLE OR SPRAYER

TOWARD ANY PART OF THE BODY OR AT

OTHER PEOPLE OR ANIMALS.

ALWAYS TURN THE COMPRESSOR OFF AND

BLEED PRESSURE FROM THE AIR HOSE AND

TANK BEFORE ATTEMPTING MAINTENANCE,

ATTACHING TOOLS OR ACCESSORIES.

5-ENG D22944

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK TO BREATHING

AIR OBTAINED DIRECTLY FROM THE COM-

PRESSOR SHOULD NEVER BE USED TO

SUPPLY AIR FOR HUMAN CONSUMPTION. IN

ORDER TO USE AIR PRODUCED BY THIS

COMPRESSOR FOR BREATHING, SUITABLE

FILTERS AND IN-LINE SAFETY EQUIPMENT

MUST BE PROPERLY INSTALLED. IN-LINE

FILTERS AND SAFETY EQUIPMENT USED IN

CONJUNCTION WITH THE COMPRESSOR

MUST BE CAPABLE OF TREATING AIR TO

ALL APPLICABLE LOCAL AND FEDERAL

CODES PRIOR TO HUMAN CONSUMPTION.

WORK IN AN AREA WITH GOOD CROSS-

VENTILATION. READ AND FOLLOW THE

SAFETY INSTRUCTIONS PROVIDED ON THE

LABEL OR SAFETY DATA SHEETS FOR THE

MATERIAL YOU ARE SPRAYING. USE A

NIOSH/MSHA APPROVED RESPIRATOR

DESIGNED FOR USE WITH YOUR SPECIFIC

APPLICATION.

THE COMPRESSED AIR DIRECTLY FROM

YOUR COMPRESSOR IS NOT SAFE FOR

BREATHING. THE AIR STREAM MAY CON-

TAIN CARBON MONOXIDE, TOXIC VAPORS,

OR SOLID PARTICLES FROM THE TANK.

BREATHING THESE CONTAMINANTS CAN

CAUSE SERIOUS INJURY OR DEATH.

SPRAYED MATERIALS SUCH AS PAINT, PAINT

SOLVENTS, PAINT REMOVER, INSECTICIDES,

WEED KILLERS, MAY CONTAIN HARMFUL

VAPORS AND POISONS.

RISK OF ELECTRICAL SHOCK

HOW TO PREVENT IT

WHAT CAN HAPPEN

YOUR AIR COMPRESSOR IS POWERED BY

ELECTRICITY. LIKE ANY OTHER ELECTRI-

CALLY POWERED DEVICE, IF IT IS NOT USED

PROPERLY IT MAY CAUSE ELECTRIC

SHOCK.

REPAIRS ATTEMPTED BY UNQUALIFIED PER-

SONNEL CAN RESULT IN SERIOUS INJURY

OR DEATH BY ELECTROCUTION.

ELECTRICAL GROUNDING: FAILURE TO

PROVIDE ADEQUATE GROUNDING TO THIS

PRODUCT COULD RESULT IN SERIOUS

INJURY OR DEATH FROM ELECTROCUTION.

SEE GROUNDING INSTRUCTIONS.

NEVER OPERATE THE COMPRESSOR OUT-

DOORS WHEN IT IS RAINING OR IN WET CON-

DITIONS.

NEVER OPERATE COMPRESSOR WITH PRO-

TECTIVE COVERS REMOVED OR DAMAGED.

ANY ELECTRICAL WIRING OR REPAIRS

REQUIRED ON THIS PRODUCT SHOULD BE

PERFORMED BY AUTHORIZED SERVICE

CENTER PERSONNEL IN ACCORDANCE WITH

NATIONAL AND LOCAL ELECTRICAL CODES.

MAKE CERTAIN THAT THE ELECTRICAL CIR-

CUIT TO WHICH THE COMPRESSOR IS CON-

NECTED PROVIDES PROPER ELECTRICAL

GROUNDING, CORRECT VOLTAGE AND ADE-

QUATE FUSE PROTECTION.

6-ENGD22944 6-ENG

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF BURNS

TOUCHING EXPOSED METAL SUCH AS THE

COMPRESSOR HEAD OR OUTLET TUBES,

CAN RESULT IN SERIOUS BURNS.

NEVER TOUCH ANY EXPOSED METAL

PARTS ON COMPRESSOR DURING OR IMME-

DIATELY AFTER OPERATION. COMPRESSOR

WILL REMAIN HOT FOR SEVERAL MINUTES

AFTER OPERATION.

DO NOT REACH AROUND PROTECTIVE

SHROUDS OR ATTEMPT MAINTENANCE

UNTIL UNIT HAS BEEN ALLOWED TO COOL.

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK FROM MOVING PARTS

NEVER OPERATE THE COMPRESSOR WITH

GUARDS OR COVERS WHICH ARE DAMAGED

OR REMOVED.

ANY REPAIRS REQUIRED ON THIS PRODUCT

SHOULD BE PERFORMED BY AUTHORIZED

SERVICE CENTER PERSONNEL.

MOVING PARTS SUCH AS THE PULLEY, FLY-

WHEEL AND BELT CAN CAUSE SERIOUS

INJURY IF THEY COME INTO CONTACT WITH

YOU OR YOUR CLOTHING.

ATTEMPTING TO OPERATE COMPRESSOR

WITH DAMAGED OR MISSING PARTS OR

ATTEMPTING TO REPAIR COMPRESSOR

WITH PROTECTIVE SHROUDS REMOVED CAN

EXPOSE YOU TO MOVING PARTS AND CAN

RESULT IN SERIOUS INJURY.

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF FALLING

A PORTABLE COMPRESSOR CAN FALL

FROM A TABLE, WORKBENCH OR ROOF

CAUSING DAMAGE TO THE COMPRESSOR

AND COULD RESULT IN SERIOUS INJURY

OR DEATH TO THE OPERATOR.

ALWAYS OPERATE COMPRESSOR IN A STA-

BLE SECURE POSITION TO PREVENT ACCI-

DENTAL MOVEMENT OF THE UNIT. NEVER

OPERATE COMPRESSOR ON A ROOF OR

OTHER ELEVATED POSITION. USE ADDI-

TIONAL AIR HOSE TO REACH HIGH LOCA-

TIONS.

RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR

OIL CAN LEAK OR SPILL AND COULD

RESULT IN FIRE OR BREATHING HAZARD,

SERIOUS INJURY OR DEATH CAN RESULT.

OIL LEAKS WILL DAMAGE CARPET, PAINT OR

OTHER SURFACES IN VEHICLES OR TRAIL-

ERS.

ALWAYS PLACE COMPRESSOR ON A PRO-

TECTIVE MAT WHEN TRANSPORTING TO

PROTECT AGAINST DAMAGE TO VEHICLE

FROM LEAKS. REMOVE COMPRESSOR FROM

VEHICLE IMMEDIATELY UPON ARRIVAL AT

YOUR DESTINATION.

(Fire, Inhalation, Damage to Vehicle Surfaces)

7-ENG D22944D22944

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF UNSAFE OPERATION

REVIEW AND UNDERSTAND ALL INSTRUC-

TIONS AND WARNINGS IN THIS MANUAL.

BECOME FAMILIAR WITH THE OPERATION

AND CONTROLS OF THE AIR COMPRESSOR.

KEEP OPERATING AREA CLEAR OF ALL PER-

SONS, PETS, AND OBSTACLES.

KEEP CHILDREN AWAY FROM THE AIR COM-

PRESSOR AT ALL TIMES.

DO NOT OPERATE THE PRODUCT WHEN

FATIGUED OR UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. STAY ALERT AT ALL

TIMES.

NEVER DEFEAT THE SAFETY FEATURES OF

THIS PRODUCT.

EQUIP AREA OF OPERATION WITH A FIRE

EXTINGUISHER.

DO NOT OPERATE MACHINE WITH MISSING,

BROKEN, OR UNAUTHORIZED PARTS.

UNSAFE OPERATION OF YOUR AIR COM-

PRESSOR COULD LEAD TO SERIOUS INJURY

OR DEATH TO YOU OR OTHERS.

8-ENGD22944

Model No. CPLKC7080V2

Horsepower Peak 7.0

Voltage-Single Phase 240V/60Hz/1Ph

Minimum Branch Circuit Requirement 30 amps

*Fuse Type Time Delay

Air Tank Capacity, Gallons 80 ASME, Vertical

Approximate Cut-in Pressure 140 PSIG

Approximate Cut-out Pressure 175 PSIG

SCFM @ 100 psig 17.3

SCFM @ 175 psig 16.8

SPECIFICATIONS

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

DUTY CYCLE

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

To Lock Out Power: Place a lock on

the line power switch so no one else

can turn on the power.

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

Accessories for this unit are available at the store the unit was purchased.

ACCESSORIES

* A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same

rating as the branch circuit on which the air compressor is operated. If compres-

sor is connected to a circuit protected by fuses, use only time delay fuses. Time

delay fuses should be marked "D" in Canada and "T" in the US.

9-ENG D229449-ENG D229449-ENG

2. Obtain the drain plug extension

(D), from the parts bag.

3. Apply thread sealant tape to the

threads of the drain plug exten-

sion (D).

4. Assemble the washer (C), drain

plug extension (D), and drain

plug (B) as shown in Figure.

5. Tighten securely.

6. Remove the oil fill plug (A.

7. Fill the crankcase with the rec-

ommended oil. NOTE: Use an air

compressor oil such as SAE-30

(API CG/CD heavy duty motor

oil). Under extreme winter condi-

tions use SAE-20 weight oil.

8. Replace the oil fill plug (A) and

tighten securely.

ASSEMBLY

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - electric drill

Unpacking

1. Remove all packaging.

It may be neces-

sary to brace or

support one side of the outfit

when removing the pallet because

the air compressor will have a

tendency to tip.

2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

To Add Oil To Pump

Compressors are

shipped without oil.

A small amount of oil may be pres-

ent in the pump upon receipt of the

air compressor. This is due to plant

testing and does not mean the

pump contains oil. Do not attempt

to operate this air compressor

without first adding oil to the

crankcase. Serious damage can

result from even limited operation

unless filled with oil and broken in

correctly. Make sure to closely fol-

low initial start-up procedures.

Multi-Viscosity

motor oils, like

10W 30, should not be used in an

air compressor. They leave carbon

deposits on critical components,

thus reducing performance and

compressor life. Use air compres-

sor oil only.

1. Remove the oil drain plug (B) and

washer (C).

CDB

9-ENG

10-ENGD22944

1. Place the air compressor on on a

solid, level surface.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install con-

crete anchors.

4. Line-up holes in surface with

holes in air compressor feet.

5. Place the (4) washers (not sup-

plied) between the floor and air

compressor feet. If needed, solid

shims may be placed between

the washers and floor to evenly

distribute weight on all four feet.

See next figure.

6. Place the (4) 3/8" lag screws

through the air compressor feet,

washers, shims, and into the

anchors.

7. Torque 3/8" lag screws to 7-10

ft.-lbs.

Anchoring of the Air

Compressor

Excessive Vibration

can weaken the air

tank and cause an explosion. The

compressor must be properly

mounted.

The air compressor MUST be bolted

to a solid, level surface.

Hardware needed:

4 - Concrete anchors (not sup-

plied)

4 - 3/8" Lag screw to fit con-

crete anchors (not supplied)

4 - 5/8" Washer (not supplied)

- Shims (if needed)

Location of the Air Compressor

• Locate the air compressor in a

clean, dry, and well ventilated

area.

• Locate the air compressor at

least 12" away from the wall or

other obstructions that will inter-

fere with the flow of air.

• Locate the air compressor as

close to the main power supply

as possible to avoid using long

lengths of electrical wiring.

NOTE: Long lengths of electrical

wiring could cause power loss to

the motor.

• The air filter must be kept clear

of obstructions which could

reduce air flow to the air com-

pressor.

HOW TO SET UP YOUR UNIT

3/8" Lag

Screw

(not supplied)

5/8" Washer

(not supplied)

Shim Under

Washer

(not supplied)

Concrete Anchor

(not supplied)

Surface Line

INSTALLATION

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