Publication No. 5105703
2
Contents
Contents
TechnicalData........................................................3
Introduction..................................................................4
1. InstallationRequirements................................4
1.1 Health&SafetyInformation...............................4
1.2 CodesofPractice.............................................4
1.3 Gas Supply.....................................................5
1.4 ElectricitySupply.............................................5
1.5 LocationofBoiler..............................................5
1.6 Air Supply.......................................................7
1.7 Flue Systems..................................................7
1.8 FlueTerminalLocation......................................8
1.9 The System.....................................................9
2. Installation...................................................13
2.1 UnpacktheBoilerandFlue..............................13
2.2 FixingTemplate.............................................13
2.3 BoilerMountingPlate......................................13
2.4 The Flue.......................................................14
2.5 Air/FlueDuctAssembly...................................14
2.6 PreparetheBoiler...........................................15
2.7 Install the Boiler.............................................16
2.8 ConnectSystemPipework..............................18
2.9 OverheatThermostatBulb Position..................19
2.10 ElectricalConnections....................................19
2.11 FittingSide Infill Panels..................................20
3. Commissioning............................................21
3.1 Commissionthe Boiler....................................20
4. To Service the Boiler (s) & Component
Replacement(r).................................................25
4.1 (s)PrepareBoiler for Servicing.........................26
4.2 (s) Heat Exchanger......................................26
4.3 (s)Pilot Burner...............................................26
4.4 (s)CombustionChamberInsulation..................27
4.5 (s)Main Burner...............................................27
4.6 (s)Fan...........................................................27
4.7 (s)Case Seal..................................................27
4.8 (r)Gas Control Valve.......................................28
4.9 (r) Fan...........................................................28
4.10 (r)MainBurner................................................28
4.11 (r)Pilot/Ignition Electrode.................................28
4.12 (r)CombustionChamberInsulation...................29
4.13 (r)Fuse..........................................................29
4.14 (r)ElectronicControl.......................................29
4.15 (r)PressureSwitch.........................................29
4.16 (r)OverheatThermostat..................................30
4.17 (r)BoilerThermostat.......................................30
4.18 (r)GravityHW/PumpOverrunThermostat..........30
4.19 (r)Heat ExchangerPipeSeal............................30
5. FaultFinding......................................................32
6. OptionalExtrasandAccessories.....................33
7. ShortListofSpares...........................................34
Theboiler model and serial number aregivenonlabels;one
onthe underside ofthe controls cover;the other tothe right
handside of the thermsotat knob,and visible after removal
of the controls cover.
Potterton is a member of the Benchmark initiative and fully
supportstheaimsoftheprogramme. Benchmarkhasbeen
introduced to improve the standards of installation and
commissioningof central heating systems in the UK and to
encourage the regular servicing of all central heating
systems to ensure safety and efficiency.
Important–Failureto installandcommissionthis appliance
tomanufacturer’sinstructionsmayinvalidate the warranty.
This note does not affect your statutory rights.
The models covered by these instructions are:-
Profile 40eL - G.C. No. 41 590 50
Profile 50eL - G.C. No. 41 590 51
Profile 60eL - G.C. No. 41 590 52
Profile 80eL - G.C. No. 41 590 53
SAFETY, PERFORMANCE & QUALITY
Profile boilers have been assessed by a Government
appointed Notified Body and shown to meet the
'Essential Requirements' of the European Gas
Appliance Directive.
The Directive lays down requirements for the safety
and efficiency of the appliance, together with its
design, construction, and use of materials.
It also requires the production process to be covered
by an approved and monitored system of quality
assurance.
Note: Boiler Clearances are shown on Page 5 and
Boiler Dimensions are shown on Page 7
