PowCon PD 22P12 Manuale utente



PO~A~

Colit

Eff.

w/Serial

Number

KG017364

OM-180

226A

Processes

MIG

(GMAW)

Welding

Flux

Cored

(FCAW)

Welding

Description

Wire

Feeder

22P12

201405-001

Rev.

January

1997

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-r

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OWNERS

MANUAL

TABLE

CONTENTS

SECTION



SAFETY

PRECAUTIONS

READ

BEFORE

USING

1-1.

Symbol

Usage

1-2.

Arc

Welding

Hazards

1-3.

Additional

Symbols

for

Installation,

Operation,

and

Maintenance

1-4.

Principal

Safety

Standards

1-5.

EMF

Information

SECTION



CONSIGNES

SECURITE



LIRE

AVANT

UTILISATION

1-1.

Signification

des

symboles

1-2.

Dangers

relalifs

soudage

larc

1-3.

Dangers

supplementaires

relation

avec

installation,

fonctionnement

ella

maintenance

1-4.

Principales

normes

sOcuritØ

1-5.

Information

sur

les

champs

electromagnetiques

SECTION

2

DEFINITIONS

2-1.

Warning

Label

Definitions

2-2.

Manufacturers

Rating

Label

For

Products

2-3.

Symbols

And

Definitions

SECTION

3INSTALLATION

3-1.

Specifications

3-2.

Equipment

Connection

Diagram

3-3.

Connecting

Welding

Gun

And

Optional

Voltage

Sensing

Lead

3-4.

Connecting

Shielding

Gas

And

14-Pin

Plug

3-5.

14-Pin

Plug

Information

3-6.

Setting

Optional

Wire

Speed

Meter

Range

Switch

3-7.

Connecting

Weld

Cable

And

Installing

And

Aligning

Drive

Rolls

3-8.

Installing

And

Threading

Welding

Wire

SECTION

4OPERATION

4-1.

Controls

SECTION

5MAINTENANCE

TROUBLESHOOTING

5-1.

Routine

Maintenance

5-2.

Overload

Protection

5-3.

Troubleshooting

SECTION

6

ELECTRICAL

DIAGRAM

SECTION

7PARTS

LIST

WARRANTY

Declaration

Conformity

for

European

Community

(CE)

Products

NOTE

This

formation

provided

for

units

with

certification

(see

rating

label

unit).

Manufacturers

Name:

PowCon

Incorporated

Manufacturers

Address:

8123

Miralani

Drive

San

Diego,

92126

USA

Declares

that

the

product:

conforms

the

following

Directives

and

Standards:

Directives

Low

Voltage

Directive:

73/23/EEC

Electromagnetic

Compatibility

(EMC)

Directive:

89/336/EEC

Machinery

Directives:

89/392/EEC, 91/368/EEC,

93/C

133/04,

93/68/EEC

Standards

Arc

Welding

Equipment

Part

Welding

Power

Sources:

IEC

974-1

(April

1995



Draft

Revision)

Arc

Welding

Equipment:

Wirefeed

Systems:

IEC

974-4

(May

1995



Draft

Revision)

Degrees

Protection

Provided

Enclosures

(IP

Code):

IEC

529:1

989

Insulation

Coordination

For

Equipment

With

Low-Voltage

Systems:

Part

Principles,

Requirements

and

Tests:

IEC

664-1:

1992

Electromagnetic

Compatibility,

(EMC):

50199

European

Contact:

Mr.

Stewart

Brown,

European

Sales

Manager

PowCon

(Europe)

Springfield

House,

Water

Lane

Wilmslow,

Cheshire

8K9

5AL

United

Kingdom

Telephone:

(0)

1625525556

Fax:

(0)

1625537553

dec_con

1/96

SECTION

SAFETY

PRECAUTIONS

READ

BEFORE

USING

1-1

Symbo

Usage

The

symbols

shown

below

are

used

throughout

this

manual

call

attention

and

identify

possible

hazards.

When

you

see

the

symbol,

watch

out,

and

followthe

instructions

avoid

the

hazard.

The

safety

information

given

below

only

summary

the

complete

safety

information

found

the

Safety

Standards

listed

Section

1-4.

Read

and

all

Safety

Standards.

Only

qualified

persons

should

install,

operate,

maintain,

and

repair

this

unit.

During

operation,

keep

everybody,

especially

children,

away.

ELECTRIC

SHOCK

can

kill

Touching

live

electrical

arts

can

cause

fatal

shocks

severe

burns.

~he

electrode

and

work

circuit

electrically

live

whenever

the

output

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

on.

semiautomatic

automatic

wire

welding,

the

wire,

wire

reel,

drive

roll

housing,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live.

Incorrectly

installed

improperly

grounded equipment

hazard.



not

touch

live

electrical

parts.



Wear

dry,

hole-free

insulating

gloves

and

body

protection.



Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

covers

big

enough

prevent

any

physical

contact

with

the

work

ground.



not

use

output

damp areas,

movement

confined,

there

danger

falling.



Use

output

ONLY

required

for

the

welding

process.



output

required,

use

remote

output

control

present

unit.



Disconnect

input

power

stop

engine

before

installing

servicing

this

equipment.

Lockout/tagout

input

power

according

OSHA

CFR

191

0.147

(see

Safety

Standards).



Properly

install

and

ground

this

equipment

according

its

Owners

Manual and

national,

state,

and

local

codes.



Always

verify

the

supply

ground



check

and

sure

that

input

power

cord

ground

wire

properly

connected

ground

terminal

disconnect

box

that

cord

plug

connected

properly

grounded

receptacle

outlet.



When

making

input

connections,

attach

proper

grounding

conductor

first



double-check

connections.



Frequently

inspect

input

power

cord

for

damage

bare

wiring



replace

cord

immediately

damaged



bare

wiring

can

kill.



Turn

off

all

equipment

when

not

use.



not

use

worn,

damaged,

undersized,

poorly

spliced

cables.



not

drape

cables

over

your

body.

som

_nd_5/97



earth

grounding

the

workpiece

required,

ground

directly

with

separate

cable



not

use

work

clamp

work

cable.



not

touch

electrode

you

are

contact

with

the

work,

ground,

another

electrode

from

different

machine.



Use

only

well-maintained

equipment.

Repair

replace

damaged

parts

once.

Maintain

unit

according

manual.



Wear

safety

harness

working

above

floor

level.



Keep

all

panels

and

covers

securely

place.



Clamp

work

cable

with

good

metal-to-metal

contact

workpiece

worktable

near

the

weld

practical.



Insulate

work

clamp

when

not

connected

workpiece

prevent

contact

with

any

metal

object.



not

connect

than

one

electrode

work

cable

any

single

weld

output

terminal.

SIGNIFICANT

VOLTAGE

exists

after

removal

input

power

inverters.



Turn

Off

inverter,

disconnect

input

power,

and

discharge

input

capacitors

according

instructions

Maintenance

Section

before

touching

any

parts.



~JMES

AND

GASES

cafl

hathdo~



Keep

your

head

out

the

fumes.

not

breathe

the

fumes.



inside,

ventilate

the

area

and/or

use

exhaust

the

arc

remove

welding

fumes

and

gases.



ventilation

poor,

use

approved

air-supplied

respirator.



Read

the

Material

Safety

Data

Sheets

(MSDS5)

and

the

manufacturers

instructions

for

metals,

consumables,

coatings,

cleaners,

and

degreasers.



Work

confined

space

only

if it

well

ventilated,

while

wearing

air-supplied

respirator.

Always

have

trained

watch-

person

nearby.

Welding

fumes

and

gases

can

displace

air

and

lower

the

oxygen

level

causing

injury

death.

sure

the

breathing

air

safe.



not

weld

locations

near

degreasing,

cleaning,

spraying

operations.

The

heat

and

rays

the

arc

can

react

with

vapors

form

highly

toxic

and

irritating

gases.



not

weld

coated

metals,

such

galvanized,

lead,

cadmium

plated

steel,

unless

the

coating

removed

from

the

weld

area,

the

area

well

ventilated,

and

necessary,

while

wearing

air-supplied

respirator.

The

coatings

and

any

metals

containing

these

elements

can

give

off

toxic

fumes

welded.

Means

Warning!

Watch

Out!

There

are

possible

hazards

with

this

procedure!

The

possible

hazards

are

shown

the

adjoining

symbols.

Marks

special

safety

message.

Means

Note~

not

safety

related.

1-2.

Arc

Welding

Hazards

This

group

symbols

means

Warning!

Watch

Out!

possible

ELECTRIC

SHOCK,

MOVING

PARTS,

and

HOT

PARTS

hazards.

Consult

symbols

and

instructions

below

for

necessary

actions

avoid

the

hazards.

Welding

produces

fumes

and

gases.

Breathing

these

fumes

and

gases

can

hazardous

your

health.

OM-180

226

Page

Indice

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