SECTION
1 INTRODUCTION
1.1 Safety Instructions.................................................................................................................4
1.2 Special Considerations..........................................................................................................5
1.3 Description............................................................................................................................5
2 INSTALLATION
2.1 Long Term Storage................................................................................................................7
2.2 Site Preparation.....................................................................................................................7
2.3 Equipment Installation ..........................................................................................................8
2.3.1 Installation Equipment and Tools.............................................................................9
2.3.2 Support Erection.......................................................................................................10
2.3.3 Isolators and Isolator Support Brackets....................................................................12
2.3.4 Conveyor Installation and Isolator Adjustment........................................................17
2.4 Electrical................................................................................................................................17
2.4.1 Conduit strain relief orientation ...............................................................................18
2.4.2 Polarity/Motor Rotation ...........................................................................................19
2.4.3 Variable Frequency Drive........................................................................................19
2.5 Safety Sling Information .......................................................................................................19-20
3 OPERATION
3.1 Operational Limits.................................................................................................................21
3.2 Unusual Motion.....................................................................................................................22
3.3 Tuning ...................................................................................................................................23
3.3.1 Measuring the Stroke................................................................................................24
3.3.2 Checking the Speed..................................................................................................25
3.4 Accessories............................................................................................................................26
3.4.1 Covers.......................................................................................................................26
3.4.2 Pneumatic Gates.......................................................................................................26
3.4.3 Screen Cloth.............................................................................................................26
3.4.4 Adjustable Diverters, Clamped-in Screen Panels, etc..............................................26
4 MAINTENANCE
4.1 Preventative Maintenance .....................................................................................................27
4.1.1 Recommended Tools................................................................................................27
4.1.2 Maintenance Schedule..............................................................................................28
4.1.3 Leaf Springs .............................................................................................................29
Table 1 Spring Usage on Cast Spring Brackets........................................................30
4.2 Troubleshooting –Ultra Conveyor: (Units with fiberglass leaf springs).............................31
4.3 Troubleshooting –Ultra Direct Conveyor: (Units with no leaf springs)..............................32
4.4 Mechanical Disassembly/Assembly......................................................................................33
4.4.1 Removal and Replacement of the Drive...................................................................34
4.5 Electrical Disassembly/Assembly.........................................................................................35
4.6 Recommended Spare Parts....................................................................................................36
Table 2 Spare parts list..........................................................................................................36
Table 3 Torque Specifications............................................................................................................36
