Precision Digital Corporation SuperNova PD500 Manuale utente

www.predig.com

PRECISION DIGITAL CORPORATION

• 1/16, 1/8 (V), and 1/4 DIN Auto-Tuning PID Process & Temperature Controllers

• Reverse Polarity Three-Color LCD: -1999 to 9999

• Thermocouple and RTD Inputs

• DC Voltage and Current Inputs (1-5 V, 0-5 V, 0-10 V, 0-50 mV, 0-100 mV; 4-20 mA with Resistor)

• 250 Ω Resistor(s) Included Standard

• High Accuracy Auto-Tuning PID

• High Durability IP65 Front with Hard Plastic Pushbuttons

• Large Easy to Read 14-Segment PV Display up to 1.1" (29 mm)

• Input Power 100-240 VAC

• Heating, Cooling, and Heating & Cooling Control

• Primary Control Output Options: 4-20 mA (SCR), Voltage Pulse (SSR), or Relay

• Secondary Control Output Relay Standard on All Models

• Easily Switch Between Auto and Manual Control Modes

• Up to 2 Alarm Relays & 4-20 mA Retransmit Outputs

• Remote Set Value 1-5 V Input Option (4-20 mA with External Resistor)

• Digital Input Set Value Selection

• RS-485 Serial Communications Option

• Modbus® RTU/ASCII Communications

• Mini-USB Port Standard

• FREE Programming and Monitoring Software

• Shallow Depth Case Extends Only 2.5" (63 mm) Behind Panel

• UL & C-UL Recognized Process Control Equipment, Electrical - Component

PD500

SuperNova PID Process & Temperature Controllers

PID PROCESS & TEMPERATURE

PD530

PD520

PD510

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

TABLE OF CONTENTS

OVERVIEW . . . . . . . . . 3

EASY TO READ & OPERATE . . . . 4

QUICK SETUP & PROGRAMMING . . . 4

PROCESS & TEMPERATURE INPUTS . . 5

VERSATILE OPERATION . . . . . 5

SUPERNOVA TCS SOFTWARE . . . . 7

NEMA 4 & 4X FIELD ENCLOSURES . . . 8

DIMENSIONS . . . . . . . . 9

CONNECTIONS . . . . . . . . 10

SPECIFICATIONS . . . . . . . 11

ORDERING INFORMATION . . . . . 14

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

OVERVIEW

The SuperNova PD500 Series of PID Process & Temperature

Controllers are a complete line of PID and on/off controllers.

Available in popular 1/4, 1/8 (V), and 1/16 DIN sizes, and with a

shallow depth behind panel of only 2.5" (63 mm) they are easy

to fit into almost any panel, product, or enclosure.

Voltage, current (with external resistor), and direct temperature

thermocouple and RTD inputs make them an excellent choice

for any control application requiring easy to change, visible set

points.

This modern line of controllers shows the process variable

(PV), set value (SV), and manipulated value (output level %,

MV) on a striking reverse polarity LCD screen. The front panel

has indicators for RUN, COM, OUT 1 & 2, REM, MANU, TUNE,

and LOCK. Indicators for units (˚C, ˚F, %, or none) can also be

displayed.

Changing between auto and manual control modes is

accomplished by holding two buttons that are labelled SET and

. A graphic on the front panel indicates that these buttons

control the Auto/Manual (A/M) function:

The main control outputs can be a 4-20 mA (SCR), voltage

pulse (SSR), or relay output. A secondary control output relay

is standard, which allows for one or two direction SV control

(i.e., heating and cooling).

Two alarm relays increase the utility of the SuperNova controller.

The relays can be used for alarm or simple control applications.

The alarms may relate directly to the process variable, or be

based on deviation from the current set value.

A 4-20 mA retransmit option is available to retransmit the

process variable, set value, or output level. This is especially

useful for temperature inputs like thermocouples and RTDs.

Other options include a secondary 4-20 mA input to remotely

control the set value, and RS-485 for Modbus communication.

A mini-USB port may be used for a direct PC connection to

run the SuperNova software for monitoring, programming, and

data logging. This USB port is located on the rear behind the

panel for PD510 1/16 DIN models, and on the front behind an

IP65 rubber tab on PD520 and PD530 1/8 and 1/4 DIN models.

The Only PID Process & Temperature Controller You Will Ever Need

Front Panel Buttons and Status Indicators

STATUS INDICATORS

UNIT

Displays °C, °F, %, or no unit

depending onset value unit.

PROCESS VALUE

Displays PV value in operating mode,

displays parameter name in menu mode.

SET VALUE OR OUTPUT VALUE

Displays SV or control output value in operating

mode, displays parameter set value in menu mode.

MANIPULATED/

OUTPUT VALUE

Control output value in

operating mode.

RUN: RUN or STOP status.

Turns on during control.

OUT1: Control output 1 status.

Blinks proportionally for 0-100% output.

OUT2: Control output 2 status.

Blinks proportionally for 0-100% output.

SUB1: Sub output 1 status.

Turns on when sub output 1 is on.

SUB2: Sub output 2 status.

Turns on when sub output 2 is on.

COM: Communications status.

Blinks during active serial communications.

REM: Remote input status.

Turns on when remote input is active.

MANU: Manual control mode status.

Turns on when manual output is on.

TUNE (T): Auto-tuning status.

Blinks during the auto-tuning process.

LOCK: Lock setting status.

Turns on when lock is set.

RUN/

STOP

SHIFT/

DOWN

UPSET

MODE USB PORT

The USB port for the

PD510 is located on the

top of the unit.

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

EASY TO READ & OPERATE

The SuperNova PD510 digital controller has two lines with four-

digits each of white & green reverse polarity LCD digits and

the PD520 and PD530 have three lines with four-digits each

of white, green, & amber reverse polarity LCD digits. All can

display commonly used setup parameters defined by the user.

Operating Displays & Function Keys

Function Keys

••Hold Shift for two seconds to

toggle Run and Stop modes.

••Use SET to change the set value.

••Hold SET and DOWN for three

seconds to toggle Automatic and

Manual modes.

••Press UP or DOWN to

acknowledge a latching alarm.

••Hold SET and Shift for three

seconds to Lock/Unlock the unit.

QUICK SETUP & PROGRAMMING

Setup and programming are done through the front panel

buttons or using SuperNova TCS software.

After power and input signal connections have been

completed and verified, apply power to the controller. There

are no jumpers to set for the controller input selection.

SuperNova TCS Software

The SuperNova line of controllers includes the FREE

SuperNova TCS monitoring and programming software.

The easiest and quickest way to connect to the SuperNova

TCS software is to use the on-board mini-USB port available

on all SuperNova controllers.

This software can be used for monitoring, data logging,

programming, and troubleshooting SuperNova controllers.

See page 7 for more details.

Setup Group Menus

For easy setup parameter navigation, all parameters are

grouped by category. To access the group menus, press and

hold the Mode (MD) button for one second. Navigate through

the group menus using the UP or DOWN arrow buttons. To

enter a Group or change a parameter, press SET.

Group

Display

Group

Name

General

Description

Set Value

Group

Select active Set Values and

Set Value limits.

Input

Group

Congure input type and display

scaling.

Output

Group Congure control outputs.

Settings

Group

Activate digital inputs and view

system information.

Comm

Group

Congure Modbus RS-485

parameters.

Sub

Group

Assign alarm relays, set delays

and relay operation.

Transmit

Group

Congure retransmit output and

remote SV input.

Alarm

Group

Congure alarm types and

related parameters.

Control

Group

Congure for auto-tuning, PID

zones, and SV ramps.

Front Panel Buttons

••Press and hold the Mode (MD) button for one second

to enter Programming Mode then press the Down

(or Up) arrow button to scroll through the programing

groups.

••Hold the Mode (MD) button at any time to exit and

return to Run Mode. Changes made to settings prior to

pressing SET are not saved.

••To enter a Group or change a parameter, press SET.

••Press the Down (or Up) arrow button to scroll through

individual parameters within a Group.

••Press the Mode (MD) button when navigating

parameters to return to the group menu.

••Changes to the settings are saved to memory only after

pressing SET.

••The display moves to the next menu every time a

setting is accepted by pressing SET.

Information-Packed Display

••PV line displays process variable

••SV line displays set value (or

selectable for output value on a

PD510).

••MV line displays the manipulated

value, or the output value as a

%. H (heating) and C (cooling)

indicated when enabled.

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

Easy to Use Menu Structure

Each parameter is located in an associated menu group.

Set value (SV) number

[1; 1-4]

Set value (SV) high limit

[1370; refer to input range]

Set value (SV) low limit

[-200; refer to input range]

Set value 1 (SV1)

[-200; refer to input range]

Set value 2 (SV2)

[-200; refer to input range]

Set value 3 (SV3)

[-200; refer to input range]

Set value 4 (SV4)

[-200; refer to input range]

<0100>

<0101>

<0102>

<0103>

<0104>

<0105>

<0106>

SV Group

Setup Parameter Lock

To prevent unauthorized changes to key parameters with

pushbuttons or software, a user may lock the settings. Two

levels of lock exist. Lock setting 1 locks all parameters except

LOCK and the G.SV group to allow set value changes. Lock

setting 2 locks all parameters except the LOCK parameter.

To unlock the controller, an operator must change the LOCK

parameter to off (0) with pushbuttons or software.

For a complete list of setup parameters,

their functions, and setting options, refer to

the PD500 Series Instruction Manual

PROCESS & TEMPERATURE INPUTS

SuperNova Controllers use a single universal input that

accepts process and temperature inputs.

Thermocouple: K, J, E, T, R, B, S, L, N, U, W, PLII

RTD: JPT100, PT100

Process: 1-5 V (4-20 mA), 0-5 V, 0-10 V,

0-50 mV, 0-100 mV

External 250 Ω resistor required to read 4-20 mA.

Recommended accessory PDX-RES2.

VERSATILE OPERATION

Powerful standard and optional features such as universal

inputs, current 4-20 mA (SCR), voltage pulse (SSR), or

relay control outputs, two alarm relays, two digital inputs,

serial communications, and remote setpoint control make

the SuperNova an excellent choice for any process or

temperature control application requiring easy to change,

visible set points.

Main Control & Secondary Outputs

The main control output can be a 4-20 mA (SCR), voltage

pulse (SSR), or relay output. A secondary relay control output

is standard, which allow for one or two direction SV control

(i.e., heating and cooling).

Mini-USB Port for SuperNova Software

A mini-USB port may be used for a direct PC connection to

run the SuperNova software for monitoring, programming,

and data logging. This USB port is located behind the panel

on the top of the controller for PD510 1/16 DIN models, and

on the front behind an IP65 rubber tab on PD520 and PD530

1/8 and 1/4 DIN models.

Easy Auto/Manual Control Mode Switching

Changing between auto and manual control modes is

accomplished by holding two buttons that are labelled SET and

. A graphic on the front panel indicates that these buttons

control the Auto/Manual (A/M) function:

Programmable Alarm Relays

All PD500 Series controllers have two SPST alarm relays.

These alarm relays can be used for a variety of alarm and

control functions and include a number of useful features.

••On/Off Control

••High/Low Alarms

••Set Point Deviation Alarms

••Loop Break Alarm

••Latching or Automatic Reset

•• Fail-Safe and Standby Alarms

••Alarm Delays and Wide Deadbands

How to Read Parameters and How To

Change Parameter Values

<0100> Set value (SV) number

[ 1; 1 - 4]

Parameter name

<Modbus address> [Default value; setting options]

Save parameter value

and move to next

parameter

Menu Programming:

Use buttons to change

parameter value.

Enter

programming

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

Digital Input Set Point Selection

Two digital inputs can be added as an optional feature. Digital

inputs are active with dry contacts or low logic levels. The

configuration of the two inputs can select which set point to

use (SV1, SV4, or remote) and select run and stop modes.

Function DI 1 DI 2

R/S STOP 0 -

RUN 1 -

SV SV1 - 0

SV4 or REM - 1

Normally open switches (external excitation not required) or

open collector transistor contacts may be used to operate the

digital inputs.

Serial Communications & Adapters

SuperNova controllers with the serial communications option

include RS-485 serial communications for Modbus.

The SuperNova Controllers are Modbus server (slave)

devices. Process control information can be read from the

units, and setting parameters can be read or written to the

controllers.

The PDA7485 RS-232 to RS-485 and PDA8485 USB to

RS-485 converters are available for use with the SuperNova

TCS software or other PC applications. They are especially

useful with Modbus communications packages, so multiple

controllers on the RS-485 bus may be accessed by computers

without RS-485 communications ability.

PDA7485

PDA8485

Analog Retransmit Output

An optional 4-20 mA retransmitting output is available on all

sizes of SuperNova Controllers.

This is especially useful when using a temperature input,

to provide a 4-20 mA signal to the control room or other

equipment.

••4-20 mA Retransmitting Output

••Retransmit Based on PV, SV, or MV

Auto-Tuning PID

A high accuracy auto-tuning function calculates the PID

values for your system with the push of a button, eliminating

the need for complex PID calculations and time consuming

setup. After several on/off cycles, the PID values will be setup

automatically.

Simple PID Response Adjustment

The Alpha parameter allows for easily adjusting the system

response without the need to change P, I, or D values.

The ALPHA parameter is used to adjust the response

characteristics to the set value (SV) changes.

If ALPHA is set to 0%, it is the same as the normal PID control

response.

If ALPHA is set to 100%, it may take a long time to reach a

normal state, but overshoot and undershoot will be minimized.

Set Value Ramp Up/Down

When the ramp functions are used, the set value (SV)

changes over time to reach a newly selected set value.

When ramp functions are not used, a newly selected

SV immediately becomes the active SV.

This is useful to prevent overshoot and protect

equipment from rapidly changing output values as set

points are changed.

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

SUPERNOVA TCS SOFTWARE

The SuperNova line of controllers includes the FREE

SuperNova TCS monitoring and programming software.

The easiest and quickest way to connect to the SuperNova

TCS software is to use the on-board mini-USB port available

on all SuperNova controllers.

This software can be used for monitoring, data logging,

programming, and troubleshooting SuperNova controllers.

SuperNova TCS software can connect to a maximum of 31

units when using the RS-485 communications option. A single

unit can be connected via the USB connection.

••Easy to Set Up and Use

••Connect up to 31 SuperNova Controllers

••View PV, SV, MV, and Alarm Status Simultaneously

••Control Set Points

••Save Configurations

•• Log, View, and Save Data in Spreadsheet Files

•• Free Download from www.predig.com

Specifications

Availability: Download directly from www.predig.com/

download_software

Operating System Requirements: Microsoft® Windows®

7/8/10 64-bit (x64) or 32-bit (x86)

Minimum Hardware Requirements: Pentium 1 GHz,

512 MB RAM, 1 GB available hard drive space (x86),

2 GB available hard drive space (x64)

Communications: USB 2.0 (single controller only)

(Standard USB A to Mini-B USB)

RS-232 to RS-485 converter or USB to RS-485 converter

(programming, monitoring, and data logging of multiple

units)

Configuration: Configure parameters of all connected

controllers.

Data Log: Data log onto computer hard drive. Data log

files may be exported to HTML, .xls, .xlsx, or .pdf format

as graphs or data tables. Graphs may also be exported as

.bmp, .gif, .jpeg, or .png. Data tables may also be exported

as .csv.

USB Powered: USB port provides power to the controller

for programming. Apply normal power for general controller

operations.

Remote Programming

SuperNova TCS software allows all setup parameters to

be programmed remotely from a PC and saved to a file for

reporting or programming other controllers.

Data Acquisition

SuperNova TCS software provides a convenient way to

collect the data from the SuperNova controller. The user

can select the logging time interval. Data can be written to a

file, which can then be imported into a spreadsheet or other

application or viewed in the SuperNova TCS software.

Monitoring

SuperNova TCS software can be used to monitor up to 31

SuperNova controllers on a PC. The screenshot below shows

SuperNova TCS software monitoring a single SuperNova

controller.

Monitoring with RS-485 Connection

SuperNova TCS software may be connected directly to

the controller using the on-board USB connector. However,

if used in the application, it may be convenient to use

the RS-485 connection to connect to a computer. This

method is also required when monitoring multiple SuperNova

controllers.

To connect the SuperNova controllers with the RS-485

option to a computer, the PDA8485 USB to RS-485 Isolated

Converter is recommended.

One PDA8485-I may support all SuperNova controllers, up to

31 units, connected.

Refer to the PD500 Series Instruction

Manual for installation and programming

for the SuperNova TCS Software.

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

NEMA 4 & 4X FIELD ENCLOSURES

Precision Digital offers a variety of rugged enclosures

that provide a high degree of protection against harsh

operating environments. These enclosures are available in

thermoplastic, stainless steel (NEMA 4X), and painted steel

(NEMA 4). In addition, Precision Digital offers a Light / Horn

that can be mounted to most of these enclosures to provide

visual and audible indication of alarms. Many enclosures

also have sufficient space to house Precision Digital’s model

PDA1024-01 24 V power supply, signal splitters/isolators/

conditioners, and other devices.

Plastic Enclosures (Externally Mounted)

PDA2300 Series (Covers with Hinge & Latch)

This is Precision Digital’s most economical line of enclosures

for the SuperNova. The controller mounts through a hinged

cover with a stainless steel latch allowing for easy access to

the controller wiring. Enclosures are available for (1-2) PD510,

(1-6) PD520, or (1-2) PD530 SuperNovas. The enclosure is

large enough to mount the PDA1024-01 DIN rail mounted

24 V transmitter supply.

Plastic Enclosures (Internally Mounted)

PDA3400 Series (Covers with screws)

The PDA3400 Series enclosures for the SuperNova fully

cover the controller. The controller is fully housed inside the

enclosure behind a clear plastic cover with four screws. The

controller mounts in an internal sub-panel.

PDA3408 with One PD530 (1/4 DIN)

Need help selecting

the right enclosure?

www.predig.com/esu

PDA2301-4 with One

PD530 (1/4 DIN)

PDA2301-16 with One

PD510 (1/16 DIN)

PDA2800 Series (Covers with screws)

This is Precision Digital’s low cost NEMA 4X plastic line of

enclosures for the SuperNova. The controller mounts through

the front cover with four screws. Enclosures are available for

(1-4) PD510, (1-2) PD520, or (1) PD530 SuperNovas.

PDA2812-V with Two

PD520s (1/8 DIN)

PDA2801-V with One

PD520 (1/8 DIN)

See Ordering Guide on page 16 for complete listing

or call factory for custom enclosure.

PDA2301-V with One PD520 (1/8 DIN)

and PDA1024-1 Power Supply

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

Stainless Steel Enclosures

(Externally Mounted)

PDA2600 Series (Covers with Hinge & Latch)

This is Precision Digital’s stainless steel line of enclosures for

the SuperNova. The controller mounts through a hinged cover

with a SS latch allowing for easy access to controller wiring.

Enclosures are available for (1-6) PD520 SuperNovas.

PDA2606-V with Six

PD520s (1/8 DIN)

PDA2601-V with One

PD520 (1/8 DIN)

Steel Enclosures

(Externally Mounted)

PDA2700 Series (Covers with Hinge & Latch)

This is Precision Digital’s painted steel line of enclosures

for the SuperNova. The controller mounts through a hinged

cover with a latch allowing for easy access to controller wiring.

Enclosures are available for (1-6) PD520 SuperNovas.

PDA2706-V with Six

PD520s (1/8 DIN)

PDA2701-V with One

PD520 (1/8 DIN)

ENCLOSURES CONTINUED

See Ordering Guide on page 16 for complete listing

or call factory for custom enclosure.

PD500 SuperNova PID Process & Temperature Controllers

www.predig.com

DIMENSIONS

Controller Dimensions

Units: in (mm)

Dimension PD510 PD520 PD530

W1.9 (48.0) 1.9 (48.0) 3.8 (96.0)

H1.9 (48.0) 3.8 (96.0) 3.8 (96.0)

D2.5 (63.0) 2.5 (63.0) 2.5 (63.0)

D1 0.2 (5.0) 0.2 (5.0) 0.2 (5.0)

Panel Mounting

••Prepare the appropriate standard DIN panel cutout. Refer to

Figure 3. Panel Cutout Dimensions below for more details.

••Clearance: allow at least 3.5" (88.4 mm) behind the panel

for wiring.

••Panel thickness: 0.04" - 0.28" (1.0 mm - 7.0 mm).

••Remove the mounting bracket(s) provided with the controller.

••Insert controller into the panel cutout.

••Install mounting bracket(s) and tighten the screws against

the panel. To achieve a proper seal, tighten the mounting

bracket screws evenly until controller is snug to the panel.

DO NOT OVER TIGHTEN, as the rear of the panel may be

damaged. See Figure 1 and Figure 2.

Figure 1. PD510 Mounting

Bracket Installation

Figure 2. PD520 & PD530

Mounting Bracket Installation Figure 3. Panel Cutout Dimensions

Panel Cutout

Units: in (mm)

Dimension PD510 PD520 PD530

W1 1.8 (45) 1.8 (45) 3.7 (93)

H1 1.8 (45) 3.7 (93) 3.7 (93)

A2.4 (60) 2.7 (70) 4.6 (117)

B2.4 (60)24.8 (122) 4.6 (117)

1. +0.5 mm tolerance applied.

2. Allow 3.9 in (100.0 mm) above controller for use of a USB cable

with PD510.

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