Precision Digital Corporation SuperNova PD500 Manuale utente

SuperNova PD500 PID Process & Temperature Controllers

Instruction Manual

PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA

Tel (800) 343-1001 • Fax (508) 655-8990

www.predig.com

•1/16, 1/8, and 1/4 DIN Auto-Tuning PID Process & Temperature Controllers

•Thermocouple and RTD Inputs

•DC Voltage and Current Inputs (1-5 V, 0-5 V, 0-10 V, 0-50 mV, 0-100 mV; 4-20 mA with Resistor)

•250 Ω Resistor(s) Included Standard

•High Accuracy Auto-Tuning PID

•High Durability Front with Hard Plastic Pushbuttons

•Large Easy to Read 14-Segment PV Display up to 1.1" (29 mm)

•Input Power 100-240 VAC

•Heating, Cooling, and Heating & Cooling Control

•Primary Control Output Options: 4-20 mA (SCR), Voltage Pulse (SSR), or Relay

•Secondary Control Output Relay Standard on All Models

•Easily Switch Between Auto and Manual Control Modes

•Up to 2 Alarm Relays & 4-20 mA Retransmit Outputs

•Remote Set Value 1-5 V Input Option (4-20 mA with External Resistor)

•Digital Input Set Value Selection

•RS-485 Serial Communications Option

•Modbus® RTU/ASCII Communications

•Mini-USB Port Standard

•FREE Programming and Monitoring Software

•1/16, 1/8, 1/4 DIN Sizes Available

•Shallow Depth Case Extends Only 2.5" (63 mm) Behind Panel

•IP65 Fronts

•UL & C-UL Recognized Process Control Equipment, Electrical - Component

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Disclaimer

The information contained in this document is

subject to change without notice. Precision Digital

makes no representations or warranties with

respect to the contents hereof and specifically

disclaims any implied warranties of

merchantability or fitness for a particular purpose.

See Warranty Information and Terms &

Conditions on www.predig.com for complete

details.

•Read complete instructions prior to installation

and operation of the controller.

•Risk of electric shock or personal injury.

•This product is not recommended for life support

applications or applications where malfunctioning

could result in personal injury or property loss.

Anyone using this product for such applications

does so at his/her own risk. Precision Digital

Corporation shall not be held liable for damages

resulting from such improper use.

WARNING

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Operation & Care Notes

Limited Warranty

Precision Digital Corporation warrants this

product against defects in material or

workmanship for the specified period under

“Specifications” from the date of shipment from

the factory. Precision Digital’s liability under this

limited warranty shall not exceed the purchase

value, repair, or replacement of the defective unit.

See Warranty Information and Terms &

Conditions on www.predig.com for complete

details.

Registered Trademarks

All trademarks mentioned in this document are

the property of their respective owners.

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Table of Contents

Introduction......................................................................................................... 6

Abbreviations ................................................................................................. 6

General Controller Term Descriptions.......................................................... 6

Range and Scale Descriptions..................................................................... 6

Engineering Unit Descriptions...................................................................... 7

Ordering Information.......................................................................................... 8

Enclosures...................................................................................................... 9

Accessories .................................................................................................... 9

Specifications ................................................................................................... 10

General.......................................................................................................... 10

Process Input ............................................................................................... 10

Temperature Input........................................................................................ 11

Control Outputs............................................................................................ 11

Alarm Relay Outputs.................................................................................... 12

4-20 mA Retransmit Output......................................................................... 12

Remote SV Process Input............................................................................ 12

USB Connection........................................................................................... 12

Digital Inputs ................................................................................................ 12

Modbus® RTU Serial Communications...................................................... 13

SuperNova TCS Software ............................................................................ 13

Compliance Information................................................................................... 14

Safety ............................................................................................................ 14

Electromagnetic Compatibility.................................................................... 14

Safety Information ............................................................................................ 14

Operation & Care Notes............................................................................... 15

Installation......................................................................................................... 15

Unpacking..................................................................................................... 15

Panel Mounting Instructions ....................................................................... 16

Controller Dimensions................................................................................ 17

Connections ................................................................................................. 18

Connectors Labeling .................................................................................. 18

Power Connections.................................................................................... 19

Signal Connections .................................................................................... 19

Relay Connections..................................................................................... 19

4-20 mA Output Connections..................................................................... 20

Digital Input Connections ........................................................................... 20

Remote SV Input Connections................................................................... 20

Modbus RTU Serial Communications ........................................................ 20

Digital Input Connections ........................................................................... 20

Controller Operation ........................................................................................ 21

Change Control Set Value (SP) ................................................................. 21

RUN/STOP Modes..................................................................................... 21

Menu Timeout ............................................................................................ 21

Front Panel ................................................................................................ 21

Front Panel Buttons and Status Indicators................................................ 22

Setup and Programming.................................................................................. 23

Overview ....................................................................................................... 23

Setting Up the Controller............................................................................. 23

Programming the Controller ....................................................................... 24

Set Value Group (G.SV) ............................................................................ 24

G.SV Parameter Details............................................................................. 24

Input Group (G.IN) ..................................................................................... 25

G.IN Parameter Details.............................................................................. 26

Output Group (G.OUT) .............................................................................. 27

Output Limit High (OL-H) and Low (OL-L).................................................. 28

G.OUT Parameter Details.......................................................................... 29

Settings Group (G.SET)............................................................................. 30

Power-On Operation Mode (POOM).......................................................... 30

G.SET Parameter Details........................................................................... 31

Communication Group (G.COM)................................................................ 32

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

G.COM Parameter Details ......................................................................... 33

Sub Relay Group (G.SUB)......................................................................... 34

G.SUB Parameter Details .......................................................................... 36

Transmit & Remote Group (G.TRS)........................................................... 37

G.TRS Parameter Details .......................................................................... 38

Alarm Group (G.ALM) ................................................................................ 39

G.ALM Parameter Details .......................................................................... 43

Control Group (G.CTL) .............................................................................. 44

G.CTL Parameter Details........................................................................... 47

SuperNova TCS Software ................................................................................ 49

Remote Programming.................................................................................. 49

Data Acquisition........................................................................................... 49

Monitoring..................................................................................................... 49

Monitoring with RS-485 Connection........................................................... 49

SuperNova TCS Installation ........................................................................ 49

Running SuperNova TCS the First Time......................................................... 50

SuperNova TCS Main menu ........................................................................ 50

Top Level Menus .......................................................................................... 50

Troubleshooting Tips....................................................................................... 52

Error Messages ............................................................................................ 53

Modbus Register Tables .................................................................................. 54

Fixed Modbus Tables................................................................................... 54

General Process and Indication, Address 0 - 99........................................ 54

Set Value Group (G.SV), Address 100 - 199 ............................................. 54

Control Group (G.CTL), Address 200 - 299 ............................................... 55

Alarm Group (G.ALM) Address, 300 - 399................................................. 56

Transmit Group (G.TRS), Address 400 - 499............................................. 56

SUB Relay Group (G.SUB), Address 500 - 599......................................... 57

Communication Group (G.COM), Address 600 - 699 ................................ 57

Set Value Group (G.SET), Address 700 - 799 ........................................... 57

Output Group (G.OUT), Address 800 - 899) .............................................. 58

Input Group (G.IN), Address 900 - 999 ...................................................... 58

User Defined Modbus Map .......................................................................... 58

Modbus Register Bit Information................................................................ 59

Bit Definitions............................................................................................. 59

EU Declaration of Conformity.......................................................................... 61

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Table of Figures

Figure 1. Panel Cutout Dimensions ................................................................ 16

Figure 2. PD510 Mounting Bracket Installation.............................................. 16

Figure 3. PD520 and PD530 Mounting Bracket Installation .......................... 16

Figure 4. Controller Dimensions ..................................................................... 17

Figure 5. Recommended Terminal Connectors ............................................. 18

Figure 6. PD510 Connector Diagram .............................................................. 18

Figure 7. PD520 & PD530 Connector Diagram............................................... 18

Figure 8. PD510 Power Connection ................................................................ 19

Figure 9. PD520 & PD530 Power Connection................................................. 19

Figure 10. PD510 Signal Connection .............................................................. 19

Figure 11. PD520 & PD530 Signal Connection............................................... 19

Figure 12. PD510 Relay Connections ............................................................. 19

Figure 13. PD520 & PD530 Relay Connections.............................................. 19

Figure 14. PD510 4-20 mA Retransmit Connections ..................................... 20

Figure 15. PD520 & 530 4-20 mA Retransmit Connections........................... 20

Figure 16. PD510 Digital Input Connections .................................................. 20

Figure 17. PD520 & PD530 Digital Input Connections................................... 20

Figure 18. PD510 Remote SV Input Connections .......................................... 20

Figure 19. PD520 & PD530 Remote SV Input Connections........................... 20

Figure 20. PD510 RS-485 Connection............................................................. 20

Figure 21. PD520 & PD530 RS-485 Connection ............................................. 20

Figure 22. Front Panel Buttons and Indicators .............................................. 22

Figure 23. Input Type and Range Selection ................................................... 25

Figure 24. Heating & Cooling Hysteresis........................................................ 28

Figure 25. Alarm Operation when ON & OFF Time delays are Set............... 34

Figure 26. Alarm Type and Number Table...................................................... 39

Figure 27. Alarm Operation Description Table............................................... 40

Figure 28. High Absolute Alarm Operation .................................................... 41

Figure 29. High Absolute Alarm Operation without Standby........................ 41

Figure 30. High Absolute Alarm Operation with Standby ............................. 41

Figure 31. High Absolute Alarm with Latch Function ................................... 41

Figure 32. Loop Break Alarm (LBA) Operation in Reverse Action Mode..... 42

Figure 33. Standard and Low PV Auto-Tuning SV......................................... 45

Figure 34. Response Adjustment with Alpha................................................. 46

Figure 35. Set Value Ramp Up......................................................................... 46

Figure 36. Set Value Ramp Down.................................................................... 46

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Introduction

The SuperNova PD500 Series of PID Process & Temperature Controllers is a complete line of PID and on/off

controllers. Available in popular 1/4, 1/8, and 1/16 DIN sizes, and with a shallow depth behind panel of only 2.5"

(63 mm) it is easy to fit into almost any panel, product, or enclosure.

Voltage, current (with external resistor), and direct temperature thermocouple and RTD inputs make it an excellent

choice for any control application requiring easy to change, visible set points.

This modern line of controllers shows the process variable (PV), set value (SV), and manipulated value (output

level%, MV) on a striking reverse polarity LCD screen. Indicators for units (˚C, ˚F,%, or none)

Auto and manual control modes can be easily changed by holding two buttons, and this is indicated on the front panel

to make it easy for operators to know how to use this feature.

Main control outputs can be 4-20 mA (SCR), voltage pulse (SSR), or relay outputs. A secondary relay control output

is standard, which allow for one or two direction SV control (i.e., heating and cooling).

Additional outputs may include two SPST alarm relays and a 4-20 mA retransmit output. Other options include a

secondary 4-20 mA input to remotely control the set point, and RS-485 for Modbus communication.

A mini-USB port may be used for a direct PC connection to run the SuperNova software for monitoring, programming,

and data logging. This USB port is located on the rear behind the panel for PD510 1/16 DIN models, and on the front

behind a rubber tab on PD520 and PD530 1/8 and 1/4 DIN models.

Abbreviations

The following abbreviations are used throughout this manual.

General Controller Term Descriptions

Abbreviation Full Meaning

PV Process value

SV Set value

MV Manipulated value (Output value %)

AT Auto-tuning

REM Remote set value

RET Retransmission 4-20 mA output

SUB1 SUB1 output (alarm relay 1)

SUB2 SUB2 output (alarm relay 2)

LBA Loop break alarm

EU Engineering unit

EUS Engineering unit, total span

Range and Scale Descriptions

FR.L Full Range Low: The temperature range is defined according to the thermocouple or RTD type selected.

The minimum temperature value of this range is referred to as the FR.L (full range, low).

Example: For a type K thermocouple, the FR.L is -200 °C.

FR.H Full Range High: The temperature range is defined according to the thermocouple or RTD type

selected. The maximum temperature value of this range is referred to as the FR.H (full range, high).

Example: For a type K thermocouple, the FR.H is 1370 °C.

SL.L Scale Limit Low: The scale range is used when the input is a process signal, voltage or current (with an

external sense resistor). The minimum scale value of the process input is referred to as the SL.L. This

value may be changed with the SL-L parameter to scale the process input to the desired engineering

unit.

Example: For a 1 to 5 VDC input, the default SL.L is -1999. To represent an input value of 0 to 100%,

the SL-L parameter would be changed to 0, making the SL.L 0.

SL.H Scale Limit High: The scale range is used when the input is a process signal, a voltage or current (with

an external sense resistor). The maximum scale value of the process input is referred to as the SL.H.

This value may be changed with the SL-H parameter to scale the process input to the desired

engineering unit.

Example: For a 1 to 5 VDC input, the default SL.H is 9999. To represent an input value of 0 to 100%,

the SL-H parameter would be changed to 100, making the SL.H 100.

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Engineering Unit Descriptions

During the programming of the controller, there are two types of engineering units referred to, EU, and EUS.

EU: The value in engineering units according to the input range.

EUS: The value in engineering units according to the full span of the input.

Engineering Units (EU)

A parameter or other value defined in EU is defined in the actual absolute engineering unit value of the input type (or

scaled engineering units for the case of voltage or current inputs).

This means the EU value takes on the actual engineering unit value, which may be negative in some cases.

In the example below, the controller has been programmed for a type J thermocouple. A type J thermocouple has a

range of -200°C (FR.L) to 1200°C (FR.H). Any parameter or value using EU unit definitions could be defined in values

from -200°C to 1200°C.

If the parameter or value is defined in EU, but listed as a percentage (EU %), 0% represents the value of -200°C and

100% represents a value of 1200°C.

Engineering Unit Span (EUS)

A parameter or other value defined in EUS is defined in the actual engineering units of the input type (or scaled

engineering units for the case of voltage or current inputs) but represents the span value in those engineering units.

This means the EUS value is defined in engineering units, but begins at 0, representing the low range of input (FR.L

or SL.L) and will not be a negative value, regardless of the actual input range.

In the example below, the controller has been programmed for a type J thermocouple. A type J thermocouple has a

range of -200°C (FR.L) to 1200°C (FR.H), but a span of 1400°C. Any parameter or value using EUS unit definitions

could be defined in values from 0°C to 1400°C.

If the parameter or value is defined in EUS, but listed as a percentage (EUS %), 0% represents the value of 0°C and

100% represents a value of 1400°C.

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Ordering Information

Model Number

DIN Size

Main Control Output

Additional Features

PD510-A

1/16

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays

PD510-A-CD

1/16

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs

PD510-A-CTR

1/16

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 4-20 mA SV

Input

PD510-S

1/16

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays

PD510-S-CD

1/16

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs

PD510-S-CTR

1/16

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 4-20 mA SV

Input

PD510-R

1/16

Relay (On/Off)

Relay Control Output, 2 Alarm Relays

PD510-R-CD

1/16

Relay (On/Off)

Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs

PD510-R-CTR

1/16

Relay (On/Off)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 4-20 mA SV

Input

PD520-A

1/8 (V)

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays

PD520-A-CTD

1/8 (V)

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs

PD520-A-CTDR

1/8 (V)

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs, 4-20 mA SV Input

PD520-S

1/8 (V)

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays

PD520-S-CTD

1/8 (V)

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs

PD520-S-CTDR

1/8 (V)

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs, 4-20 mA SV Input

PD520-R

1/8 (V)

Relay (On/Off)

Relay Control Output, 2 Alarm Relays

PD520-R-CTD

1/8 (V)

Relay (On/Off)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs

PD520-R-CTDR

1/8 (V)

Relay (On/Off)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs, 4-20 mA SV Input

PD530-A

1/4

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays

PD530-A-CTD

1/4

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs

PD530-A-CTDR

1/4

4-20 mA (SCR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs, 4-20 mA SV Input

PD530-S

1/4

Voltage Pulse (SSR)

Relay Control Outputs, 2 Alarm Relays

PD530-S-CTD

1/4

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs

PD530-S-CTDR

1/4

Voltage Pulse (SSR)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs, 4-20 mA SV Input

PD530-R

1/4

Relay (On/Off)

Relay Control Output, 2 Alarm Relays

PD530-R-CTD

1/4

Relay (On/Off)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs

PD530-R-CTDR

1/4

Relay (On/Off)

Relay Control Output, 2 Alarm Relays, RS-485, 4-20 mA Retransmit, 2 Digital

Inputs, 4-20 mA SV Input

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Enclosures

Model/Series

Meters

DIN

Material

PDA2301-V

1/8 (V)

Plastic NEMA 4X

PDA2302-V

1/8 (V)

Plastic NEMA 4X

PDA2303-V

1/8 (V)

Plastic NEMA 4X

PDA2304-V

1/8 (V)

Plastic NEMA 4X

PDA2305-V

1/8 (V)

Plastic NEMA 4X

PDA2306-V

1/8 (V)

Plastic NEMA 4X

PDA2301-4

1/4

Plastic NEMA 4X

PDA2301-16

1/16

Plastic NEMA 4X

PDA3408 1 1/4

Plastic NEMA 4X

with Clear Cover

PDA2600 1-6 1/8 (V)

Stainless Steel

NEMA 4X

PDA2700 1-6 1/8 (V)

Painted Steel

NEMA 4

Need help selecting the right enclosure?

Go to www.predig.com/esu

Accessories

Model

Description

PDX-RES2

250 Ω0.1% Precision Resistor for

SuperNova 4-20 mA Input

PDA7485-I

RS-232 to RS-485 isolated converter

PDA8485-I

USB to RS-485 isolated converter

PD9501

Multi-function calibrator

PDA-LH

Light / horn accessory

MOD-LH

Light / horn / enclosure modification

PDA-

MINIUSB

USB Cable for SuperNova Series, Type

A Male to Type Mini-B Male

PDX6901

Snubber: 0.01 μF/470 Ω, 250 VAC

Signal Splitter & Conditioner Accessories

Model Description

PD659-1MA-1MA

Signal Isolator with One 4-20 mA

Input and One 4-20 mA Output

PD659-1MA-2MA

Signal Splitter with One 4-20 mA

Input and Two 4-20 mA Outputs

PD659-1V-1MA

Signal Conditioner with One 0-10

VDC Input and One 4-20 mA Output

PD659-1MA-1V

Signal Conditioner with One 4-20

mA Input and One 0-10 VDC Output

SuperNova PD500 PID Process & Temperature Controllers Instruction Manual

Specifications

Except where noted all specifications apply to

operation at +25°C.

General

Display Wide viewing angle reverse polarity

LCD; PV: white, SV: green, MV: amber

PD510: PV and SV display

PD520: PV, SV, and MV display

PD530: PV, SV, and MV display

Display Height inches (mm)

PV SV MV

PD510 0.60 (15.2) 0.29 (7.4) N/A

PD520 0.81 (20.5) 0.50 (12.8) 0.37 (9.3)

PD530 1.14 (29.0) 0.59 (15.0) 0.43 (11.0)

PV Display

Update Rate

4/second (250 ms)

Non-Volatile

Memory

Settings stored for a minimum of

10 years.

EEPROM life: 1 million writes

Included

Components

Controller with rubber gasket and

mounting bracket, 250 Ω resistor (1%),

and Quick Start Guide. Additional 250 Ω

resistor (1%) provided for models with

remote setpoint input option.

EEPROM Lock Programmable lock or unlock write

access to the EEPROM. When locked,

setting changes stored in RAM (not

saved on power down).

Power 100 - 240 VAC ±10%, 50 / 60 Hz

8.5 VA max.

Insulation

Resistance

20 MΩ minimum, 500 VDC

Dielectric

Strength

3,000 VAC; 50/60 Hz for 1 minute

across power terminals

Environmental

Operating temperature range:

-10 to 50°C (14 to 122°F)

Storage temperature range:

-25 to 65°C (-40 to 185°F)

Relative humidity:

35 to 85% non-condensing

Front Panel IP65

Depth Behind

Panel

Case extends 2.5 in (63 mm) behind

panel.

Required Fuse

UL Recognized, 250 VAC 0.5 A max,

slow-blow fuse.

Use fuses or circuit breakers compliant

with IEC60947-1 or IEC60947-3

Connections Fixed rear screw terminals and

mini-USB

Mounting 1/4, 1/8, or 1/4 DIN panel cutout

required: panel mounting bracket

assemblies are provided.

Weight PD510: 4.2 oz (120 g)

PD520: 7.1 oz (202 g)

PD530: 10.2 oz (290 g)

Warranty 1 year parts & labor. See Warranty

Information and Terms & Conditions on

www.predig.com for complete details.

Process Input

Selection

Voltage or current (with external

resistor)

Process Input 1-5 V (4-20 mA), 0-5 V, 0-10 V,

0-50 mV, 0-100 mV

External 250 Ωresistor required to read

4-20 mA. Recommended accessory

PDX-RES2.

Decimal Point Up to 3 decimals.

Input Sampling 20 samples/sec (50 ms per sample).

For display update rate, see Display

Update Rate

Input Accuracy

Input Type

Prog.

No.

Display

Scale Range

Accuracy

4-20 mA*

1-5

-1999 to 9999

±0.2% of FS

± 1 digit

1-5 V

1-5

0-5 V

0-10 V

10V

0-50 mV

0.05V

0-100 mV

0.1V

*To achieve the highest accuracy with a 4-20 mA input to the

controller, connect a 250 Ω(0.1% or higher precision) resistor across

the input terminals. The 250 Ω(1%) resistor included with the product

is not a precision resistor. For precision resistor, order PDX-RES2.

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