prepmaster PM200 Manuale utente
Operating Manual
PM200
PM200 Operating Manual
2
Table of Contents
1.0 Technical Data.............................................1
2.0 Safety Advice .............................................3
3.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.0 Transportation............................................13
5.0 Starting Up the Machine....................................14
6.0 Operation of the Machine...................................16
7.0 Maintenance .............................................17
8.0 Troubleshooting / Diagnostics ..............................19
9.0 STI Reference Guide & Procedures ..........................21
[10.14]
Please note: The following safety instructions must be followed
as shown in this operating manual. Failure to do so may result
in hazard to health or possible death.
Prep/Master®Warranty
Substrate Technology guarantees that its machines and products are without manufacturing
defects. The warranty period on machines is one (1) year from the date of sale and the
variable speed drive carries a two (2) year warranty from the date of sale. Substrate
Technology will replace any part that is defective at its own cost within the warranty period.
This warranty does not cover wear items or instances of abuse or neglect.
Operating Manual PM200
1
1.0 Technical Data
1.1 Rating
1.2 Unit Specifications
1.3 Operative Range and Correct Usage
1.4 Stand-by Power Supply (Generator)
1.5 Advice for Operators of Grinding Machines
1.6 Machine Type Designation
1.1 Rating
Machine: Prep/Master®Grinder
Machine-Type: PM200
Manufacturer: Substrate Technology
1384 Bungalow Rd.
Morris IL 60450 USA
+1.815.941.4800
www.substratetechnology.com
1.2 Unit Specifications
Dimensions:
Length 40 in. 101.6 cm
Width 21 in. 53 cm
Height 35.5-39 in. 90-99 cm
Weight 124 lbs 56 Kg
Connected loads of the electrical system:
Power 5 HP
Electrical Connection 220V / Single Phase 16Amp
PM200 Operating Manual
2
1.3 Operative Range and Correct Usage
The grinder PM200 is designed to operate on flat horizontal surfaces. The
machine cannot be used for other purposes. The manufacturer will not be liable
for damages resulting from such incorrect usage. In case of wrong usage, the
user assumes all risks.
1.4 Stand–by Power Supply (Generator)
If the grinder PM200 is operated using a generator, the generator must be
operated in accordance with the local electrical code. This applies especially to
the protective grounding of such unit in order to ensure that all safety devices
are functioning and to be able to eliminate possible damage to electrical
components.
1.5 Advice for Operators of Grinding Machines
During the operation of the grinder PM200, depending on the type of surface,
it may be possible to exceed the acceptable noise level of 85 dB(A). This
depends on the different locations and the local circumstances. When the noise
level is 85 dB(A) or more, the machine operator and the persons working near
the machine must wear hearing protection equipment.
1.6 Machine Type Designation
Machine Type: Prep/Master®PM200
Working Width: 9.5 in / 24 cm
Drive: Manual
Grinding Capacity: Variable
Dust Hose Connection: 2 in / 5 cm
Recommended Dust Collector Dust Collector 2003P
Operating Manual PM200
3
2.0 Safety Instructions
2.1 Explanation of Warnings and Symbols
2.2 Organizational Measures
2.3 Personnel Selection and Qualification
2.4 Safety Precautions Applicable to Different Operating Conditions
2.5 Repair Work, Maintenance Activities, and Default Repair on the Job Site
2.6 Definition of the Safety-off Position
2.7 Dangerous Aspects of the Machine
2.8 Electrical Engineering Regulations
2.9 Special Instructions
The following safety instructions must be followed as shown
here. Failure to do so may result in hazard to health or possible
death.
2.1 Explanation of Warnings and Symbols
The following symbols are used in the operating instructions to highlight areas
of particular importance:
Operational Safety
This symbol will be shown in these Operating Instructions next to all safety
precautions that are to be taken in order to ensure prevention of injury. Follow
these instructions and take special care in these circumstances. In addition to
these instructions, the general safety precautions and the local accident prevention
guidelines are also to be followed. Please check, whether there are special
regulations for the particular job site.
Safety Goggles/ Ear Protection
Information, instructions, and restrictions with regards to possible risks to persons
or extensive material damages.
Electrical Warning
Warning against dangerous voltages.
PM200 Operating Manual
4
2.2 Organizational Measures
The Operating Instructions are to be kept near the location where the machine is
located and must be reachable all the time!
In addition to the Operating Instructions general and legal regulations regarding accident
prevention and environmental protection must be with and indicated every time!
Such duties may for example relate to the handling of hazardous substances or to the
provision and wearing of personal protection equipment as well as compliance with local
traffic regulations.
The Operating Instructions must be supplemented by instructions including the duty
to supervise and report relating to particular local working practices, for example work
organization, work procedures, and personnel allocation.
Personnel entrusted with working with the machine must have read the Operating
Instructions before starting the work; in particular the chapter about Safety Instructions.
These have to be read before starting any work with the machine. This particularly applies
to incidental activities such as setting up the machine, carrying out maintenance work, or
training staff to work with the machine.
From time to time the working practices of the staff are to be checked regarding awareness
of safety and hazards.
Personnel must tie back long hair and not wear loose clothing or jewelry and rings. There is a
risk of injury through getting stuck or being drawn into moving machinery.
Use personal protection equipment if necessary or required by regulations!
Take notice of all safety and hazard notices on the machine.
All safety and hazard notices on the machine must be kept complete and legible.
If safety-critical changes occur to the machine or its performance, the machine must be shut
down immediately! The cause of the fault has to be established immediately and has to be
repaired before starting the work again.
Changes, add-ons, or conversions of the machine which might have an influence
to the safety of the machine must not be undertaken without the permission of the
manufacturer.
This applies in particular to the fitting and adjustment of safety devices and to welding on
major and load bearing parts.
Spare parts must always comply with the technical requirements and the specifications of the
manufacturer. This is always guaranteed with original spare parts of the manufacturer.
Operating Manual PM200
5
Inspection intervals and intervals for recurring checks specified in these Operating
Instructions must be complied with. At the same time it is necessary to meet the legal
requirements.
To perform maintenance work correctly it is important to be equipped with proper tools for the
task in question.
The location and the operation of fire extinguishers must be made known on each building
site!
Take note of the facilities for fire reporting and fighting fires!
2.3 Personnel Selection and Qualification
Fundamental duties:
Only reliable personnel are allowed to work on the machine
Only trained personnel can be used to operate the machine. Note the statutory minimum
age! Specify clearly the responsibilities of personnel for operation, setting up, servicing and
maintenance work!
Make sure that only authorized personnel operate or work on the machine.
Select clearly the machine operator. Define his/her responsibilities also with regard to traffic
safety regulations and empower him/her to decline instructions from third parties which are
not complying with the safety requirements.
Personnel being trained or made acquainted with the equipment may only be deployed under
constant supervision of an experienced person.
Work on the electrical parts of the equipment may only be undertaken by a
skilled electrician or by a trained person under the guidance and supervision
of a skilled electrician as well as in accordance with the electrical engineering
regulations.
PM200 Operating Manual
6
2.4 Safety Precautions Applicable to Different Operating Conditions
Avoid any method of working that impairs safety!
All precautions have to be taken, that the machine will only be used in a safe and functional
status.
Only operate the machine when all safety devices and related safety
equipment, e.g. detachable safety devices, emergency stops, and suction
devices are present and operational!
The machine has to be checked visually at least once a day for any damage and defects.
In the event of operational malfunctions the machine must be shut down immediately and
secured. The fault must be rectified before starting the machine again!
Secure the work area around the machine in public areas providing a safety
distance of at least 10 feet around the machine.
Fault must be rectified immediately!
Start up and switch off operations and control devices have to be handled in accordance with
the Operating Instructions.
All persons in the proximity of the machine must wear safety glasses with
lateral protection as well as safety shoes. Ear protection may be required. The
operator is obliged to wear close fitting protective clothing.
Use only extension cables for extending the main cable that are sized and marked
in accordance with the overall power consumption of the machine and the valid local
guidelines..
Before starting the machine make sure that nobody can be endangered when the machines
starts running.
Do not switch off or remove the exhaust and ventilation devices when the
machine is running!
Operating Manual PM200
7
2.5 Repair Work, Maintenance Activities, and Default Repair on the Job Site
Before starting any servicing work on the machine, put the machine in the
Safety off position as described in chapter 2.5 in order to prevent the machine
from being switched on accidentally.
Please follow any special safety instructions in the various chapters on servicing the
machine. (See chapter 7.)
Adjustments, servicing, and inspection work and inspection intervals specified in these
Operating Instructions as well as any information on the replacement on parts and systems
of the machine must be undertaken and / or complied with.
These activities can only be undertaken by qualified personnel.
Before starting any maintenance or repair work the operator of the machine has to be
informed about it.
During all work related to the use, the re-erection or the adjustment of the machine and of
the safety devices as well as inspection, maintenance and repair, the start up and shut off
procedures have to be done in accordance with the Operating Instructions.
For the machine to be shut off completely for repair or maintenance work the plug has to be
disconnected in order to prevent the machine from being switched on accidentally.
The dust bin of a connected dust collector has to be emptied before transportation. Please
handle in accordance with the regulation how to dispose the dust and make sure that you
meet the local regulations.
Do not use any aggressive cleaning materials!
Use lint-free cleaning cloths.
Always tighten any screw connection that is undone during servicing and maintenance work.
If safety devices need to be dismantled during setting up, servicing and repair work, these
safety devices must be reinstalled and inspected immediately after completion of the
servicing and repair work.
Make sure that process materials and replacement parts are disposed of safely and in an
environmentally-friendly manner!
Work on the electrical parts of the equipment may only be undertaken by a
skilled electrician or by a trained person under the guidance and supervision
of a skilled electrician as well as in accordance with the electrical engineering
regulations.
Make sure that electrical components used for replacement purpose comply with the original
parts and are correctly adjusted if necessary.
PM200 Operating Manual
8
2.6 Definition of the Safety-off Position
Definition:
The safety off position is the position of the machine when it cannot generate any hazard.
Putting the machine in the safety-off position means:
• Switch off the grinder.
• Switch off the dust collector.
• Wait for standstill of all drives.
• Pull out main plugs.
• Secure the machine against unintended start up.
2.7 Dangerous Aspects of the Machine
Every machine, if it is not used according to the regulations, may be hazardous
for operating, setting-up and service personnel. The operating authority is
responsible for compliance with the safety regulations during operation and
maintenance of safety devices supplied with the machine as well as the
provision of appropriate additional safety devices.
The PM200 is designed with removable RH and LH side
guards (A).This allows the operator to work along walls
when these guards are taken off.
Only if necessary or exclusively, work along wall
surfaces with Side Box taken off; however, remount the
Side Box immediately after completion of the project.
The electrical parts of the machine must be inspected regularly. Please note
in particular, the specified recurring inspections according BGV A3 or local
regulations. Defects such as loose connections or scorched cables must be
rectified immediately. Call a skilled electrician or the IMPACTS customer service.
• 2-inch Dust Hose
• Tool to remove the blade guards
• Handle adjustment
Indice
