Prevac MG15 Manuale utente

USER MANUAL

MG15

MULTI GAUGE CONTROLLER

OPERATING MANUAL

English translation

MG15

MULTI GAUGE CONTROLLER

Document no. 1068251

Rev. 03

June 2020

Firmware version 1.4

Precision and Vacuum Technology

MULTI GAUGE CONTROLLER Contents

Contents

1 INTRODUCTION 11

1.1 INFORMATION ABOUT VERSION - RELEASE NOTE . . . . . . . . . . . . . . . . . . . . 11

1.2 INTENDEDUSE......................................... 11

1.3 SAFETY ............................................. 11

1.3.1 PERSONNEL QUALIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.3.2 ILLUSTRATION OF RESIDUAL DANGERS . . . . . . . . . . . . . . . . . . . . . 11

1.3.3 GENERAL SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.3.4 GROUNDING...................................... 14

1.3.5 INTERNAL CIRCUITS OF DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.6 SPARE PARTS AND MODIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.7 VENTILATION..................................... 14

1.3.8 OPERATION IN EXPLOSIVE ATMOSPHERES . . . . . . . . . . . . . . . . . . . 14

1.3.9 CLEANING ....................................... 14

1.4 TECHNICALDATA ....................................... 15

1.4.1 MECHANICALDATA ................................. 15

1.5 SPECIFICATION......................................... 16

1.5.1 TECHNICALDATA................................... 16

1.5.2 OPERATION ...................................... 18

1.5.3 STANDARDS ...................................... 18

2 INSTALLATION 19

2.1 UNPACKING........................................... 19

2.2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.3 COOLING ............................................ 20

2.4 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.4.1 POWERSUPPLY.................................... 20

2.4.2 MAINSSWITCH .................................... 21

2.4.3 GROUNDINGTERMINAL............................... 21

2.5 DEVICEREARPANEL ..................................... 22

2.5.1 ACTIVECHANNELS.................................. 24

2.5.2 PASSIVECHANNELS ................................. 25

2.5.3 REMOTECONTROL ................................. 26

2.5.4 I/OINTERFACE .................................... 27

2.5.5 RELAY OUTPUTS CONNECTION (SETPOINTS) . . . . . . . . . . . . . . . . . . 28

2.5.6 ADDRESSDIPSWITCH................................ 29

3 OPERATION 31

3.1 SWITCHINGONTHEDEVICE................................. 31

3.2 FRONTPANEL-STANDARD ................................. 31

3.2.1 DISPLAY WITH TOUCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.2.2 USBPORTCONNECTOR ............................... 32

3.3 FRONTPANEL-BLACKBOX ................................. 33

3.4 USERINTERFACE ....................................... 34

3.4.1 MAINWINDOW.................................... 35

3.4.2 CHARTWINDOW ................................... 39

3.4.3 TIMERWINDOW ................................... 43

3.4.4 NUMERICKEYPAD .................................. 44

User manual rev. 03 Page 5

Contents MULTI GAUGE CONTROLLER

3.4.5 ALPHANUMERICKEYPAD.............................. 46

3.4.6 SETUPMENU ..................................... 47

3.4.7 SETUPSHORTCUTS.................................. 48

3.4.8 MESSAGES....................................... 49

3.4.9 VIDEOPLAYER .................................... 50

3.5 SETUPMENU.......................................... 54

3.6 MENUTREE........................................... 54

3.6.1 GAUGE CONFIGURATION - SENSOR MENU . . . . . . . . . . . . . . . . . . . . 60

3.6.2 DEGASSING ...................................... 65

3.6.3 EMISSION CONTROL - EMISSION CONTROL MENU . . . . . . . . . . . . . . . 65

3.6.4 READINGS CORRECTION OF GAS TYPE - GAS TYPE MENU . . . . . . . . . . . 66

3.6.5 FILTER ......................................... 68

3.6.6 FLUXMONITOR.................................... 68

3.6.7 CHANGING NUMBER OF DISPLAYED CHANNELS - DISPLAYED CHANNELS

MENU.......................................... 68

3.6.8 CHANGING CHANNEL NAMES - CHANNEL NAMES MENU . . . . . . . . . . . 68

3.6.9 OUTPUTSSETTINGS ................................. 68

3.6.10TREND ......................................... 70

3.6.11DEVICESETTINGS .................................. 70

3.6.12 SAVING/LOADING SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3.6.13INFORMATIONMENU ................................ 73

3.6.14LOGSMENU ...................................... 73

3.6.15REBOOT ........................................ 73

4 STEP BY STEP 74

4.1 QUICKSTART.......................................... 74

4.2 COMMUNICATION INTERFACE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . 74

4.3 LANGUAGESELECTION.................................... 75

5 TROUBLESHOOTING 76

5.1 NOTIFICATIONS IN PRESSURE VALUE/INBFORMATION BOX . . . . . . . . . . . . . . 76

5.2 MESSAGEBARNOTIFICATIONS ............................... 78

5.2.1 ERRORS......................................... 78

5.2.2 5.2.2WARNINGS ................................... 78

5.3 5.3 NOTIFICATIONS IN MESSAGE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

6 COMMUNICATION 81

6.1 INTRODUCTION ........................................ 81

6.1.1 CABLESELECTION .................................. 81

6.1.2 PRECAUTIONS..................................... 82

6.1.3 GROUNDING...................................... 83

6.2 REMOTEENABLEMODE ................................... 83

6.3 COMMUNICATIONINTERFACES............................... 84

6.3.1 RS232/RS485 CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6.3.2 ETHERNETCONNECTOR .............................. 85

6.3.3 PROFINET CONNECTOR (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.4 MODBUSPROTOCOL ..................................... 87

6.4.1 INTRODUCTION.................................... 87

6.4.2 INTERFACE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

6.4.3 MODBUSRTU ..................................... 89

6.4.4 MODBUSTCP ..................................... 93

6.4.5 FUNCTIONCODES .................................. 95

Page 6 User manual rev. 03

MULTI GAUGE CONTROLLER Contents

6.4.6 RESPONSE IN CASE OF ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

6.4.7 TYPE OF DATA USED IN COMMUNICATION . . . . . . . . . . . . . . . . . . . . 98

6.4.8 TABLE OF MODBUS VARIABLES - MAP OF REGISTERS . . . . . . . . . . . . . 100

7 MAINTENANCE AND SERVICE 110

7.1 MAINTENANCE......................................... 110

7.2 CLEANING............................................ 110

7.3 FIRMWAREUPGRADE..................................... 110

7.3.1 AUTOUPDATE..................................... 115

7.4 PREBOOTENVIRONMENT .................................. 116

7.4.1 BOOTMENU...................................... 117

7.4.2 TOOLSMENU ..................................... 118

7.4.3 NETWORKTAB .................................... 119

7.4.4 TESTTAB........................................ 119

8 STORAGE AND DISPOSAL 120

8.1 PACKING............................................. 120

8.2 STORAGE ............................................ 120

8.3 DISPOSAL............................................ 120

9 APPENDIX 121

9.1 DIPSWITCHADDRESSING .................................. 121

User manual rev. 03 Page 7

List of Tables MULTI GAUGE CONTROLLER

List of Tables

1.1 Devicespeciication ...................................... 17

2.1 Description of pins of active channel socket. . . . . . . . . . . . . . . . . . . . . . . . . 24

2.2 Description of pins of passive channel socket . . . . . . . . . . . . . . . . . . . . . . . 25

2.3 Description of pins of I/O connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.4 Description of Setpoints connector pins . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.5 Weight of individual switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.6 DIPswitchesfunctions .................................... 29

2.7 Interfaceselection....................................... 30

2.8 DIPswitchesfunctions .................................... 30

2.9 Interfaceselection....................................... 30

3.1 Identifying resistances for supported gauges . . . . . . . . . . . . . . . . . . . . . . . 63

3.2 Correction factors for Bayard Alpert gaugest . . . . . . . . . . . . . . . . . . . . . . . 66

3.3 Correction factors for Bayard Alpert gauges not implemented in the device . . . . . 67

5.1 Notiications in pressure value/information box. . . . . . . . . . . . . . . . . . . . . . 78

6.1 Pins description of ”RS232/RS485” connector . . . . . . . . . . . . . . . . . . . . . . 84

6.2 Pins description of ”ETH” connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

6.3 Pins description of ”PROFINET” connector . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.4 EIAStandard .......................................... 89

6.5 Connectionparameters.................................... 90

6.6 ModbusRTUframeformat .................................. 90

6.7 ModbusTCPframeformat .................................. 94

6.8 Modbus protocol function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6.9 Erroscodes........................................... 98

6.10 Float IEEE-754 format in Modbus table . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

6.11 Example loat IEEE-754 value in Modbus table . . . . . . . . . . . . . . . . . . . . . . 99

6.12 Basic registers table ..................................... 104

6.13 Communication registers map ............................... 104

6.14 Digital outputs registers map ............................... 105

6.15 Analogue outputs register map .............................. 105

6.16 Additional registers map .................................. 106

6.17 Vacuum gauge types ..................................... 106

6.18 Vacuum gauges possible statuses ............................. 107

6.19 Emission control options .................................. 107

6.20 Gas types ............................................ 108

6.21 Setpoints source assignment options .......................... 108

6.22 Digital outputs assignment options ........................... 108

6.23 Analogue outputs assignment options .......................... 109

6.24 Analogue outputs modes options ............................. 109

6.25 Analogue outputs scales options ............................. 109

8.1 Storageparameters ...................................... 120

9.1 DIPSwitchAddressing .................................... 122

Page 8 User manual rev. 03

MULTI GAUGE CONTROLLER List of Figures

List of Figures

1.1 Make sure that no objects enter through the vent holes of the device. Keep the device

dry................................................. 13

1.2 Dimensions........................................... 15

2.1 Three-conductor cable with protective ground and mains connection . . . . . . . . . 20

2.2 View of the rear panel of the standard MG15 . . . . . . . . . . . . . . . . . . . . . . . . 22

2.3 View of the rear panel of the MG15 with optional PROFINET interface. . . . . . . . . 23

2.4 Active channel socket (RJ45) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.5 Passive channel socket (UTG-type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2.6 Modbus RTU and TCP remote control module . . . . . . . . . . . . . . . . . . . . . . . 26

2.7 ProiNet remote control module (option) . . . . . . . . . . . . . . . . . . . . . . . . . 26

2.8 I/O socket (D-sub HD 15-pin female) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.9 Setpoints socket (D-Sub 25 female) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.10AddressDIPSwitch ...................................... 29

3.1 Frontpanel ........................................... 31

3.2 Front panel in BlackBox version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.3 Three main device windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4 Description of main window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.5 Description of main window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.6 Description of single vacuum channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.7 Setpointsbehaviour...................................... 36

3.8 Setpointssettings ....................................... 37

3.9 Gaugechange.......................................... 37

3.10Pressureunitchange ..................................... 38

3.11 Enlargement of pressure value window . . . . . . . . . . . . . . . . . . . . . . . . . . 38

3.12Chartmodule.......................................... 39

3.13 Adding data series and editing chart parameters . . . . . . . . . . . . . . . . . . . . . 39

3.14 View of selected fragment of chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.15Changeofchartunits ..................................... 41

3.16 Notiication about detecting USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.17 USB menu - chart data saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.18Chartactivationmenu..................................... 42

3.19 Correct activation of chart module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.20Enteringsystemdate ..................................... 43

3.21Timersetting.......................................... 43

3.22Numerickeypad ........................................ 44

3.23 Increasing/Decreasing value via numeric keypad . . . . . . . . . . . . . . . . . . . . . 45

3.24 Number in exponential form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

3.25Alphanumerickeypad..................................... 46

3.26Devicesetup .......................................... 47

3.27 Set up shortcut in the setup menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.28Exampleuseofshortcut.................................... 48

3.29 Example warning and error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

3.30Warningmessage ....................................... 49

3.31Errormessage ......................................... 50

3.32Multiplemessages....................................... 50

User manual rev. 03 Page 9

List of Figures MULTI GAUGE CONTROLLER

3.33Menubar-videoplayer.................................... 51

3.34Videoplayer-menu...................................... 51

3.35Deletingavideoile ...................................... 52

3.36Videoplayer........................................... 52

3.37 Notiication about detecting USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3.38 USB menu - list of videos on USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

3.39Copy*.avitodevice ...................................... 53

3.40BayardAlpertGauge...................................... 62

4.1 Communication interface coniguration . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.2 Languageselection....................................... 75

6.1 Example of 3-conductor (+ screen) EIA485 connection . . . . . . . . . . . . . . . . . 82

6.2 Maintaining communication - sequence diagram . . . . . . . . . . . . . . . . . . . . . 83

6.3 Female socket of RS232/RS485 (Modbus RTU) interface . . . . . . . . . . . . . . . . 84

6.4 Female socket of Ethernet 10baseT (Modbus TCP) interface . . . . . . . . . . . . . . 85

6.5 Female socket of ProiNet (Modbus RTU) interface . . . . . . . . . . . . . . . . . . . . 86

6.6 Modbus RTU network structures model . . . . . . . . . . . . . . . . . . . . . . . . . . 87

6.7 Checksum calculation algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7.1 USBdetectedhint ....................................... 111

7.2 USBmenu............................................ 112

7.3 Firmwarelist.......................................... 112

7.4 Restartmessage ........................................ 113

7.5 Updatingirmware....................................... 113

7.6 Updatesummaryexample .................................. 114

7.7 Autoupdate1.......................................... 115

7.8 Autoupdate2.......................................... 115

7.9 Enter into preboot environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

7.10Bootmenu ........................................... 117

7.11Switchsoftwareversion.................................... 117

7.12 Message box conirming the changed settings . . . . . . . . . . . . . . . . . . . . . . . 117

7.13Toolsmenu ........................................... 118

7.14Selectingadditionaltool.................................... 118

7.15Networktab........................................... 119

7.16Numericpanel ......................................... 119

7.17Testtab ............................................. 119

Page 10 User manual rev. 03

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