Primary Mover PCK-3530-DP Manuale utente
Direct Push
Models
PCK-3530-DP
PCK-3530-2DP
PCK-530-DP
PCK-530-2DP
Operator’s Manual and Installation Instructions
Primary Mover
68361 Commercial Way S Ste 7A
Mandeville, LA 70471
(985) 888-6554
April 20, 2021
Primary Mover
Mandeville, LA
Page 2
Table of Contents
INTRODUCTION .............................................................................................................3
STANDARD WARRANTY AND WARRANTY EXTENSIONS.......................................4
SAFETY FIRST................................................................................................................5
SAFETY PRECAUTIONS ...............................................................................................6
PARTS INCLUDED IN PCK-3530-DP KIT......................................................................7
PARTS INCLUDED IN PCK-530-DP KIT........................................................................8
PARTS INCLUDED IN PCK-3530-2DP KIT....................................................................9
PARTS INCLUDED IN PCK-530-2DP KIT....................................................................10
SAFETY ARM INSTALLATION AND USE.................................................................... 11
SINGLE HINGE INSTALLATION AND LUBRICATION...............................................13
DUAL HINGE INSTALLATION AND LUBRICATION...................................................14
CYLINDER LOCATION ON TRAILER..........................................................................15
SINGLE AND DUAL ACTING HYD. POWER UNIT INSTALLATION .........................17
TYPICAL BATTERY HOOKUP .....................................................................................20
PCK-3530-DP TRAILER APPLICATION DATA............................................................21
PCK-3530-2DP TRAILER APPLICATION DATA..........................................................22
PCK-530-DP TRAILER APPLICATION DATA..............................................................23
PCK-530-2DP TRAILER APPLICATION DATA............................................................24
TROUBLE SHOOTING .................................................................................................25
Primary Mover
Mandeville, LA
Page 3
Jack Model Number:
Jack Serial Number:
Pump Installation and Operation Manual
Number:
In Service Date:
Dealer:
Address:
City, State, Zip:
Dealer Phone Number:
INTRODUCTION
This manual covers proper hoist installation, hydraulic connections, wiring and service
of the Primary Mover hoists..
NOTICE: READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL ANY
COMPONENT CONTAINED IN THE HOIST KIT.
This manual should be kept at all times with the trailer, jack, hoist or other equip-
ment or device(s) with which this Primary Mover product is used or installed.
NOTE: Installation of Primary Mover products on your truck or trailer or other
equipment may void or aect the truck or trailer or equipment warranty – contact
the manufacturer to ensure continued warranty coverage or conditions or excep-
tions to warranty that may be aected.
IMPORTANT INFORMATION
Primary Mover
Mandeville, LA
Page 4
STANDARD WARRANTY AND WARRANTY EXTENSIONS
→STANDARD WARRANTY
Premium Supply makes no express warranty for this product except those specically set forth herein.
Premium Supply warrants its products to be free from defect in design, material and workmanship for a
period of 36 months from original date of purchase, and to be suitable for and to perform in accordance
with the use(s) and specications stated in product materials. This warranty supersedes all other warran-
ties. Except for warranties herein stated, there are no other warranties.
EXCLUSION OF IMPLIED WARRANTIES: PREMIUM SUPPLY MAKES NO WARRANTY OF MER-
CHANTABILITY OF THE GOODS SOLD UNDER THIS AGREEMENT. PREMIUM SUPPLY MAKES NO
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OF THE GOODS SOLD.
This warranty applies only to parts manufactured by Premium Supply. Components not manufactured by
Premium Supply shall be covered under the original manufacturer’s warranty. Premium Supply will assist
in administering all such warranties. If a defect in a product is discovered and is covered by this warranty,
Premium Supply will have the option to repair, refurbish or replace any warrantied item(s), such option
to be exercised in Premium Supply’s sole discretion. This warranty inures to the benet of the original
purchaser only, is non-transferable, and has no cash value
→WARRANTY EXTENSIONS
If the following conditions are met, the standard warranty will be extended as stated below if (1) the
hydraulic oil is purchased from Premium Supply and (2) all single acting circuits are plumbed with a hy-
draulic hose installed on both sides of the cylinder.
4 years for battery optimizer kit that include:
20 amp. road charger with 7 way
5 amp battery charger
SP-3 – 3watt SolarPulse panel
5 years for battery optimizer heavy duty kit that includes:
20 amp. road charger with 7 way
8 amp, battery charger
SP-7-7 watt SolarPulse panel
6 years for battery optimizer extreme heavy duty kit that includes:
20 amp. road charger
18 amp. battery charger
SP-12-12 watt SolarPulse panel
→EXCLUSIONS
This warranty covers only defects in design, manufacturing and/or materials discovered while using the
product as recommended by the manufacturer. The warranty does not cover: (1) loss or theft; (2) product
failure or damage caused by user abuse or neglect, improper use, improper installation, improper mainte-
nance, improper storage, or improper or unauthorized modication(s); (3) parts that are subject to normal
wear and tear; (4) paint, nishes or paint preparation performed by anyone other than Premium Supply;
(5) deterioration of paint and/or appearance caused by normal wear and tear and/or exposure to natural
elements; (6) modications not authorized by Premium Supply; and/or (7) loss brought about by natural
disaster or acts of God. This warranty becomes VOID and of no force or eect upon modications to prod-
uct component performed by anyone other than Premium Supply if such modications are not authorized
by Premium Supply.
Primary Mover
Mandeville, LA
Page 5
SAFETY FIRST
IT IS YOUR DUTY AND RESPONSIBILITY TO COMPLETELY READ THROUGH AND
UNDERSTAND THIS MANUAL AND ALL OTHER MATERIALS PROVIDED WITH PRE-
MIUM SUPPLY PRODUCT(S)(INCLUDING MATERIALS PROVIDED BY THIRD PARTY
MANUFACTURERS) BEFORE ATTEMPTING ANY INSTALLATION OR OPERATION
OF PREMIUM SUPPLY OR THIRD PARTY PRODUCT(S) SUPPLIED BY PREMIUM
SUPPLY. IF AT ANY TIME YOU HAVE QUESTIONS ABOUT THE INSTALLATION
OR OPERATION OF PREMIUM SUPPLY OR PREMIUM SUPPLY SUPPLIED PRO-
DUCT(S) OR ABOUT THE CONTENTS OF THIS MANUAL, CONTACT PREMIUM
SUPPLY BEFORE PROCEEDING WITH THE CONTEMPLATED INSTALLATION OR
OPERATION. PREMIUM SUPPLY IS NOT RESPONSIBLE FOR PROPERTY DAMAGE
OR PERSONAL INJURY OR DEATH THAT MAY OCCUR FOR YOUR FAILURE TO
COMPLY WITH THESE REQUIREMENTS.
This symbol is used to call attention to instructions concerning personal
safety. Be sure to observe and follow these instructions. Take time to read
thoroughly and to be careful!
A brief description of signal words that are used in this manual follows:
DANGER
!
Indicates an imminently hazardous situation which, if not avoided,
WILL result in property damage, death or serious injury.
WARNING
!
Indicates a potentially hazardous situation which, if not avoided,
COULD result in property damage, death or serious injury and includes hazards
that are exposed when guards are removed.
CAUTION
!
Indicates a potentially hazardous situation which, if not avoided,
MAY result in property damage or minor or moderate person injury
including death. It is also used to alert against unsafe practices.
→LIMITS OF LIABILITY
Should the product fail, the sole recourse is repair or replacement, as described in the preceding para-
graphs. Premium Supply is not liable to any party for direct, indirect or consequential damage(s) resulting
from failure of the product. Under no circumstances will Premium Supply be responsible for lost prot,
lost savings, damage to other equipment, rental or replacement costs, or other incidental or conse-
quential damages arising from use or inability to use the product. Damages, if any, recoverable against
Premium Supply shall under no circumstances exceed the current list price of the product excluding tax,
shipping and handling charges
By using the product, user accepts all terms stated herein. Premium Supply re-
serves the right to make improvements to any model or product without notice.
Primary Mover
Mandeville, LA
Page 6
SAFETY PRECAUTIONS
Installing or operating this hoist without rst understanding proper installation and opera-
tion procedures could lead to serious injury or death. Always read and fully understand
all installation and operation manuals before installing or operating this equipment. Con-
tact Primary Mover with any questions.
WARNING
!
Overloading a trailer could cause vehicle or trailer component damage
resulting in injury or death. NEVER exceed the gross vehicle weight (GVW) or gross
axle weight (GAW) rating of the trailer or your vehicle.
WARNING!
Damage to brake lines during manufacturing and installation of the hoist,
as well as installing any hardware (bolts, nuts, brackets) in a way that they may rub
and damage the brake system, could lead to brake failure. This can cause an accident
that could cause injury or death. ALWAYS take adequate steps to prevent brake sys-
tem damage during installation of the hoist, and take precaution to ensure that installed
equipment does not interfere with brake system.
WARNING
!
Malfunctioning equipment could cause property damage, injury or death.
ALWAYS have faulty equipment repaired before continuing use. Consult the trailer
manufacturer if required.
WARNING
!
Welding, oxy-fuel cutting, or grinding could cause fuel to ignite. This
could lead to injury or death. ALWAYS take adequate steps to avoid the ignition of fuel
from fuel tanks when welding, oxy-fuel cutting, and/or grinding during installation.
Heat from the vehicles exhaust system could cause hydraulic component failure. This
could lead to a re that can lead to injury or death. ALWAYS install equipment in loca-
tions where the exhaust system heat will not damage any components critical to opera-
tion.
WARNING!
Never attempt to jerk or shock the trailer body with the body raised to
remove a stuck load. Jerking or shocking the trailer in this position can cause dam-
age that could result in injury or even death. NEVER drive forward or reward and stop
quickly to “un-stick” the load. If load is stuck, lower trailer body and free load.
Primary Mover
Mandeville, LA
Page 7
PARTS INCLUDED IN PCK-3530-DP KIT
Hydraulic Power Unit (HPU) Double Acting Two Hinges (Styles Vary)
Safety Arm
3.5 x 30 cylinder
Safety Arm Cup Safety Arm Storage Bracket
Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder
Hydraulic Fittings
Battery Cables Two Cylinder Supports
Bridon Load Control
Primary Mover
Mandeville, LA
Page 8
PARTS INCLUDED IN PCK-530-DP KIT
Hydraulic Power Unit (HPU) Double Acting Four Hinges (Styles Vary)
Safety Arm
5 x 30 cylinder
Safety Arm Cup Safety Arm Storage Bracket
Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder
Hydraulic Fittings
Battery Cables Two Cylinder Supports
Bridon Load Control
Primary Mover
Mandeville, LA
Page 9
PARTS INCLUDED IN PCK-3530-2DP KIT
Hydraulic Power Unit (HPU) Double Acting Four Hinges (Styles Vary)
Safety Arm
Two 3.5 x 30 cylinder
Safety Arm Cup Safety Arm Storage Bracket
Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder
Hydraulic Fittings
Battery Cables Four Cylinder Supports
Bridon Load Control
Primary Mover
Mandeville, LA
Page 10
PARTS INCLUDED IN PCK-530-2DP KIT
Hydraulic Power Unit (HPU) Double Acting Four Hinges (Styles Vary)
Safety Arm
Two 5 x 30 cylinder
Safety Arm Cup Safety Arm Storage Bracket
Rubber Battery Strap Hydraulic Hose Between HPU and Cylinder
Hydraulic Fittings
Battery Cables Four Cylinder Supports
Bridon Load Control
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