Printronix L5535 Manuale utente

Maintenance Manual

Volume II of II

L5535 Multifunction Printer

Maintenance Manual

L5535 Multifunction Printer

Volume II of II

Trademark Acknowledgements

3M is a registered trademark of Minnesota Mining and Manufacturing

Company.

Postscript is a registered trademark of Adobe Systems, Inc.

Hitachi is a registered trademark of Kabushiki Kaisha Hitachi Seisakusho

DBA Hitachi, Ltd.

IBM is a registered trademark of International Business Machines

Corporation.

HP and PCL are registered trademarks of Hewlett-Packard Company.

Centronics is a registered trademark of Genicom Corporation.

Dataproducts is a registered trademark of Dataproducts Corporation.

Epson is a registered trademark of Seiko Epson Corporation.

DuraFusion, IGP, LaserLine, LinePrinter Plus, PGL, PrintNet, PSA, and

Printronix are registered trademarks, and Ribbon Minder is a trademark of

Printronix, Inc.

Magnum and QMS are registered trademarks, and Code V is a trademark of

Quality Micro Systems, Inc.

Microsoft, MS, MS-DOS, and Windows are registered trademarks of Microsoft

Corporation.

Toray is a registered trademark, and Toraysee is a trademark of Toray

Industries, Inc.

SELFOC is a registered trademark of Nippon Sheet Glass Co., Ltd.

PKUNZIP is a registered trademark of PKWARE, Inc.

This product uses Intellifont Scalable typefaces and Intellifont technology.

Intellifont is a registered trademark of Agfa Division, Miles Incorporated

(Agfa).

CG, Garth Graphic, Intellifont, and Type Director are registered trademarks,

and Shannon and CG Triumvirate are trademarks of Agfa Division, Miles

Incorporated (Agfa). CG Bodoni, CG Century Schoolbook, CG Goudy Old

Style, CG Melliza, Microstyle, CG Omega, and CG Palacio are products of

Agfa Corporation. CG Times, based on Times New Roman under license

from The Monotype Corporation Plc is a product of Agfa.

Univers is a registered trademark of Linotype AG and/or its subsidiaries.

Letraset is a registered trademark, and Aachen, Revue and University Roman

are trademarks of Esselte Pendaflex Corporation.

Futura is a registered trademark of Fundición Tipográfica Neufville, S.A.

ITC Avant Garde Gothic, ITC Benguiat, ITC Bookman, ITC Century, ITC

Cheltenham, ITC Clearface, ITC Galliard, ITC Korinna, ITC Lubalin Graph,

ITC Souvenir, ITC Tiepolo, ITC Zapf Chancery, and ITC Zapf Dingbats are

registered trademarks of International Typeface Corporation.

Albertus, Gill Sans, and Times New Roman are registered trademarks, and

Monotype Baskerville is a trademark of The Monotype Corporation Plc,

registered in the U.S. Pat. and TM office and elsewhere.

Hiroshige and Marigold are trademarks of AlphaOmega Typography, Inc.

Printronix, Inc. makes no representations or warranties of any kind regarding

this material, including, but not limited to, implied warranties of

merchantability and fitness for a particular purpose. Printronix, Inc. shall not

be held responsible for errors contained herein or any omissions from this

material or for any damages, whether direct, indirect, incidental or

consequential, in connection with the furnishing, distribution, performance or

use of this material. The information in this manual is subject to change

without notice.

This document contains proprietary information protected by copyright. No

part of this document may be reproduced, copied, translated or incorporated

in any other material in any form or by any means, whether manual, graphic,

electronic, mechanical or otherwise, without the prior written consent of

Printronix, Inc.



1 Introduction ...................................................... I–19

About This Manual............................................................................ I–19

How To Locate Information ........................................................ I–19

Safety Notices And Special Information ..................................... I–19

Switches And Display Messages ............................................... I–20

Related Documents.................................................................... I–20

General Safety Precautions.............................................................. I–20

Setup Safety Precautions ................................................................. I–22

Printer......................................................................................... I–22

Safety Label Locations And Printer Views........................................ I–23

Printer Features ................................................................................ I–28

Tools, Test Equipment, And Supplies............................................... I–29

2 Setup................................................................ I–31

Power Requirements ........................................................................ I–31

Site Selection.................................................................................... I–32

Unpacking And Leveling ................................................................... I–35

Cable Connections ........................................................................... I–37

Power Cord ................................................................................ I–37

Interface Cable ........................................................................... I–40

Installing The First Photoreceptor Drum ........................................... I–41

Adding The Developer ...................................................................... I–47

Installing The Developing Unit .......................................................... I–49

Installing The Toner Cartridge And Waste Toner Bottle ................... I–52

Loading Fanfold Paper ..................................................................... I–55

Loading Cut Sheet Paper ................................................................. I–57

Setting Cassette Paper Size (Optional Procedure) .......................... I–59

Setting The Power Supply Voltage ................................................... I–60

3 Scheduled Maintenance .................................. I–67

Maintaining Print Quality................................................................... I–67

Service Level Page Counts .............................................................. I–68

Clearing Service Level Messages.............................................. I–69

About Page Counter Software ................................................... I–69

Volume I

Table of Contents

Maintenance Schedules ................................................................... I–69

User’s Cleaning Schedule.......................................................... I–69

User’s Replacement Schedule................................................... I–70

Tech Service Replacement Schedule ........................................ I–71

Maintenance Kits .............................................................................. I–72

General Cleaning.............................................................................. I–76

Cleaning The Chargers..................................................................... I–82

Cleaning The Fuser Unit Cover Glass And Lamp Filter.................... I–86

Cleaning The Cut Sheet Option Rollers............................................ I–89

Major Cleaning.................................................................................. I–93

Cleaning The Flash Power Supply Filter .......................................... I–99

4 Troubleshooting ............................................. I–101

Overview......................................................................................... I–101

Jam Detection Sensors ............................................................ I–101

System Block Diagram ................................................................... I–102

Hidden Control Menus .................................................................... I–103

Global Memory Adjust Menu .................................................... I–104

Printer Control Menu ................................................................ I–105

Fanfold Paper Jams........................................................................ I–107

Paper Jam Near The Tractor ................................................... I–107

Paper Jam Near The Paper Output Section ............................ I–108

Cut Sheet Paper Jams.................................................................... I–111

Paper Jam At The Back Of The Paper Cassette ..................... I–111

Paper Jam In The Transport Input Section .............................. I–112

Paper Jam In The Transport Output Section ........................... I–114

Paper Jam In The Face Up Or Face Down Paper Path........... I–115

Status Messages And Error Messages .......................................... I–116

Error Message Table................................................................ I–116

Error Message Troubleshooting Procedures ........................... I–128

Error Code 01 — Front Cover Open ........................................ I–128

Error Code 02 — Fan-fold Paper Empty: Upon Power-on ....... I–130

Error Code 02 — Fan-fold Paper Empty: When

Loading/Beginning Print ........................................................... I–131

Error Code 03 — Paper Jam at Fuser (C) ............................... I–131

Error Code 04 — Paper Jam at Exit (D) (transport section)..... I–132

Error Code 05 — Paper Jam at Exit (D)

(paper output section) .............................................................. I–133

Error Code 07 — Scuff Lever Open (knob "C")........................ I–134

Error Code 08 — Cut-sheet Path Open ................................... I–134

Error Code 09 — Transport Motor Fail (complete stop) ........... I–135

Error Code 0A — Cutter Fail (front) ......................................... I–136

Table of Contents

Error Code 0B — Cutter Fail (rear) .......................................... I–136

Error Code 0C — Transfer Platform Fail (upper) ..................... I–138

Error Code 0D — Transfer Platform Fail (lower) ...................... I–138

Error Code 11 — Paper Jam at Drum (B) ................................ I–140

Error Code 12 — Paper Jam at Fuser (C)................................ I–140

Error Code 13 — Paper Jam at Exit (D): Straight Output

(faceup) .................................................................................... I–141

Error Code 13 — Paper Jam at Exit (D) (Cut-sheet

Facedown Output).................................................................... I–141

Error Code 14 — Tractor Speed Too High............................... I–142

Error Code 15 — Tractor Speed Too Low................................ I–142

Error Code 16 — Paper Jam at Entrance (A)........................... I–144

Error Code 17 — High Voltage Fail.......................................... I–144

Error Code 18 — Drum Motor Fail (complete stop).................. I–146

Error Code 19 — Surface Voltage Too High............................ I–147

Error Code 1A — Surface Voltage Too Low ............................ I–149

Error Code 1B — Tractor Detent Fail....................................... I–150

Error Code 1E — Fuser Supply Fail......................................... I–151

Error Code 1F — Fuser Failure................................................ I–151

Error Code 20 — Fuser Lamp Overheat .................................. I–152

Error Code 26 — No Cleaning Unit .......................................... I–153

Error Code 28 — Waste Toner Full.......................................... I–153

Error Code 29 — No Waste Toner Box.................................... I–154

Error Code 2A — Toner Low.................................................... I–154

Error Code 2D — Toner Empty ................................................ I–154

Error Code 2B — Toner Density Too High............................... I–155

Error Code 2C — Toner Density Too Low ............................... I–155

Error Code 32 — LED Head Overheat..................................... I–155

Error Codes 38 through 47 — MC Board CPU Internal Error .. I–156

Error Codes 48 through 4D — Controller Comm. Fail.............. I–156

Error Codes 50 through 53 and 5B — Stacker Fail.................. I–157

Error Code 5D — Stacker Comm. Fail ..................................... I–157

Error Code 54 — Stacker Interlock Fail.................................... I–158

Error Code 55 — Stacker Fail .................................................. I–158

Error Code 56 — Stacker Full .................................................. I–159

Error Code 57 — Stacker Not Ready ....................................... I–159

Error Code 58 — Stacker Not Auto Mode ................................ I–159

Error Code 59 — Stacker Fail .................................................. I–160

Error Code 5A — Stacker Fail.................................................. I–161

Error Code 5C — Stacker Fail.................................................. I–162

Error Codes 60 through 62, 6E, and 70 — Cut-sheet

Comm. Fail ............................................................................... I–162

Table of Contents

Error Code 63 — Cut-sheet Feeder Fail .................................. I–162

Error Code 64 — Cut-sheet Paper Skew ................................. I–163

Error Code 65 — Cut-sheet Pick Miss ..................................... I–163

Error Code 66 — No Paper Cassette....................................... I–164

Error Codes 67, 69, and 6B — Paper Jam at Entrance (A) ..... I–164

Error Codes 68 and 6A — Paper Jam at Entrance (A) ............ I–165

Error Code 6C — Cut-sheet Cover Open ................................ I–165

Error Code 6D — Cut-sheet Motor Fail.................................... I–166

Error Code 6F — Cut-sheet Paper Empty ............................... I–167

Error Code 78 — Main Charger High Voltage Error................. I–167

Error Code 79 — Transfer Charger High Voltage Error ........... I–168

Error Code 7A — Precharger High Voltage Error .................... I–168

Error Code 7B — Cleaning Bias High Voltage Error ................ I–169

Error Code 7C — Developing Bias High Voltage Error............ I–170

Error Code 7D — Separator Charger High Voltage Error ........ I–170

Troubleshooting Other Symptoms .................................................. I–171

Smell Of Toner ......................................................................... I–172

Broken Fuser Unit Cover Glass ............................................... I–173

Incomplete Fusing .................................................................... I–174

Paper Jam ................................................................................ I–177

Print Quality.............................................................................. I–179

Transfer (Elevator) Motor Abnormal Error................................ I–184

Abnormal Noises ...................................................................... I–184

Developer Overflows ................................................................ I–184

Toner Is Discharged................................................................. I–185

Power Stacker.......................................................................... I–185

5 Adjustment Procedures.................................. I–189

MC Board Adjustments................................................................... I–189

MC Board Switches.................................................................. I–191

MC Board Test Points .............................................................. I–195

MC Board Variable Resistors................................................... I–200

MC Board LEDs ....................................................................... I–202

MC Board Fuses ...................................................................... I–204

Setting NVRAM Values ............................................................ I–206

Adjusting Feed Motor Speed.................................................... I–207

Adjusting Drum Motor Speed ................................................... I–207

Adjusting Tractor Motor Gain ................................................... I–207

Adjusting Eraser Lamp Voltage................................................ I–208

Adjusting Toner Density Sensor............................................... I–208

Confirming MC Board Operation .................................................... I–210

Confirming the Developing Bias Voltage Control Circuit .......... I–210

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