PROALL Mobile Mixer Manuale utente

pg. 1

Operator’s Manual, Ranger Gunite r1.0

ProAll

Mobile Mixer

Operator’s Manual

RANGER GUNITE

MX05000

February 2021

Rev 1.0

pg. 2

Operator’s Manual, Ranger Gunite r1.0

5810 - 47 Avenue, Olds, Alberta, Canada, T4H 1V1

Einfo@proallinc.com | P403-335-9500 | F403-335-9560

pg. 3 
Operator’s Manual, Ranger Gunite r1.0 
 
Contents 
RANGER GUNITE ............................................................................................4 
01 OPERATION ............................................................................................4 
02 HOME SCREEN........................................................................................5 
03 MENU.....................................................................................................6 
04 MIX ENTRY..............................................................................................7 
05 MIX SELECT.............................................................................................8 
05.1 MAIN SCREEN..................................................................................8 
05.2 CUSTOMER INFORMATION.............................................................9 
05.3 VOLUME STOP...............................................................................10 
06 TOTALS .................................................................................................11 
07 DIGITAL READOUTS..............................................................................12 
08 MIXER CONTROL ..................................................................................13 
09 JOB LOG................................................................................................15 
09 DISPLAY SETTINGS................................................................................16 
09.1 PRINTER SETTINGS ........................................................................17 
10 DIAGNOSTICS .......................................................................................18 
11 ALARM LOG..........................................................................................19 
12 MIXER CALIBRATION ............................................................................20 
12.1 POWDER CALIBRATION.................................................................21 
12.1.1 POWDER CALIBRATION RESET AND TRIALS...........................23 
12.2 GATES CALIBRATION .....................................................................24 
12.2.1 GATE CURVE SLOPE................................................................26 
12.2.2 GATES CALIBRATION RESET AND TRIALS ...............................27 
13 MIXER SETTINGS ..................................................................................28 
13.1 CONTROL SETTINGS ......................................................................29 
13.1.1 MIXER OPTIONS .....................................................................31 
13.2 FILE COPY ......................................................................................32 
13.3 COMPANY INFORMATION ............................................................33 
14 ALARM SYMBOLS & TROUBLESHOOTING............................................34 
 
 
 

pg. 4

Operator’s Manual, Ranger Gunite r1.0

1. RANGER GUNITE

1.01 OPERATION

1. The display is fully touch-sensitive; there are no physical buttons to be pressed.

Some screens will have on-screen buttons to be tapped and certain fields can be activated for input, which will prompt a

keypad for data entry.

Keypads are associated with various fields on the display and allow the user to quickly enter a string or numeric values.

1. String Keypad 2. Numeric Keypad

pg. 5

Operator’s Manual, Ranger Gunite r1.0

1.02 HOME SCREEN

1. Auger speed percentage.The auger speed is adjustable from 0-100%. Speed setting is dependant on the

materials used and the production rates required. For gunite, this is typically set around 60-80%.

2. With gate height verification sensor:

The center number is the actual gate height position.

The small number in blue is the mix design gate position required.

Without gate height verification sensor:

The large number is the mix design gate position.

3. Belt speed percentage. The belt speed is adjustable from 0-100%. Speed setting is dependant on the gunite pump

production rate required.

4. MENU screen button. Pressing this will take the user to the main menu navigation screen.

5. Cement meter auger RPM. This gauge is used for reference to ensure the cement auger is on and turning.

6. Production rate/belt RPM gauge. Used to verify production speeds and belt RPM settings.

7. Hydraulic oil pressure. This is a reference for the load mixer and can be used for diagnostic purposes.

8. Selected mix design number. The mix number of the selected design on the Mix Select screen.

9. Total concrete volume currently produced.

10. Selected mix design strength.

pg. 6

Operator’s Manual, Ranger Gunite r1.0

1.03 MENU

1. Mix designs are loaded and entered here.

2. Customer required mix design is selected here.

3. Current mix totals before reset.

4. Redundant mixer controls, over-rides and function selections can be found here.

5. The last 25 jobs are stored here. They can be viewed or re-printed.

6. Current date and time.

7. Lifetime production since in operation. Total is updated after reset.

8. Total hours the belt has run.

9. Set date and time, units, print data selection and display brightness can be found here.

10. Calibration data for powders and aggregates are entered here.

11. Configuration values for the mixer are entered here.

12. Digital Readouts. Digital display of mix process values such as counts and rpm.

13. Hydraulic and electrical diagnostics can be viewed here along with an alarm log, for troubleshooting purposes.

14. Home shortcut. Return to the Home screen.

pg. 7

Operator’s Manual, Ranger Gunite r1.0

1.04 MIX ENTRY

1. Use the arrows to navigate through the different mix designs database.

2. Load button. Mix designs can be loaded from a USB stick. The mix design file is a specially formatted CSV file. This

file can be loaded from a previous back or edited in Excel and loaded back in.

3. Menu shortcut. Return to the main menu.

4. Home shortcut. Return to the home screen.

5. Calculate button. The display can calculate the gate setting value and the total counts required. These values are

calculated depending on the aggregate and powder materials selected in the calibration screens.

6. Save button. It saves the current mix design.

7. Mix design number. The mix entry menu can hold up to 50 mix designs. Select the mix number by navigating using

the up and down arrows.

8. Define a name for your mix design.

9. Belt counts can be auto-calculated or manually entered if calculated elsewhere.

10. Gate position can be auto-calculated or manually entered if calculated elsewhere.

11. Sand weight required for the mix design.

12. Cement weight required for the mix design.

13. Aux weight required for the mix design. Aux is an optional powder feeder.

14. Mix design strength.

15. Fibre weight required for the mix design, if equipped.

16. Cement set is always 100% unless optional lean valving installed. Lean setting dependant on the valve installed,

but typically 50%.

17. Aux set is the auxiliary powder feeder setting relative to the belt.

pg. 8

Operator’s Manual, Ranger Gunite r1.0

1.05 MIX SELECT

1.05.1 MAIN SCREEN

1. Use the arrows to navigate through the different mix designs database.

2. Customer and job information enter a pop-up window. See page 9.

3. Volume stop entry pop-up window. See page 10.

4. Menu shortcut. Return to the main menu.

5. Home shortcut. Return to the home screen.

6. Customer required mix design is selected here.

7. Calculated max production rate based on the maximum belt speed setting.

pg. 9

Operator’s Manual, Ranger Gunite r1.0

1.05.2 CUSTOMER INFORMATION

1. Close pop-up when selection is complete.

2. Select if the customer information is to be printed on the job ticket or not.

3. Enter customer information here. This data would be printed on the ticket if this print option is active.

4. A specific job name can be entered here. This job name is printed on the job ticket and stored in the mix/job log.

pg. 10

Operator’s Manual, Ranger Gunite r1.0

1.05.3 VOLUME STOP

1. Close pop-up when selection is complete.

2. The total volume mixed before the belt will automatically stop.

3. The total belt count before the belt stops.

4. Button to activate the volume stop function.

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