Projecta IC100L Manuale utente

INTELLI-CHARGE LITHIUM

12 VOLT, 5 STAGE SWITCHMODE

BATTERY CHARGER

P/No IC100L

IMPORTANT SAFETY INFORMATION

Please read this manual thoroughly before use and store in a safe place for

future reference.

WARNING

• Explosive gases may be released by a battery when charging – it must be placed in a

well-ventilated area, away from flames and sparks.

• Before charging, read the instructions.

• For indoor use. Do not expose to rain.

• Always keep the device at room temperature.

• For charging Lithium Iron Phosphate batteries ONLY.

• Disconnect the 240V mains supply before making or breaking the connections

to the battery.

• Connection to supply mains is to be in accordance with National wiring rules.

• Do not attempt to charge non-rechargeable batteries.

• Never charge a frozen battery.

• Corrosive substances may escape from the battery during charging and damage delicate

surfaces. Store and charge in a suitable area.

• Ensure all vehicle accessories including lights, heaters, appliances etc are turned off

prior to charging.

• This appliance can be used by children from 8 years and above and persons with

reduced physical, sensory or mental capabilities, or lack of experience and knowledge,

only if they have been given supervision or instruction concerning use of the appliance

in a safe way and understand the hazards involved.

• Children shall not play with the appliance and should be supervised to ensure this.

Cleaning and user maintenance shall not be made by children without supervision.

• Battery chargers for charging automobile batteries:

– The battery terminal not connected to the chassis has to be connected first. The other

connection is to be made to the chassis, remote from the battery and fuel line. The

battery charger is then to be connected to the supply mains.

– After charging, disconnect the battery charger from the supply mains. Then remove the

chassis connection and then the battery connection.

FEATURES

5 STAGE AUTOMATIC CHARGING

This is a fully automatic battery charger with 5 charge stages.

Automatic charging protects your battery from being overcharged so you can leave the

charger connected to the battery indefinitely.

5 stage charging is a very comprehensive and accurate charging technique that gives

your battery longer life and better performance compared to using traditional chargers.

The 5 charge stages are:

Soft Start 1, Soft Start 2, Bulk, Absorption and Float.

VOLTAGE

CURRENT

(AMPS)

STAGE 1 2 4 53

SOFT START 1

Increases battery

life by gently

starting to charge

the battery

SOFT START 2

Increases battery

life by gently

starting to charge

the battery

BULK CHARGE

Reduces charging

time by delivering

maximum charge

to set voltage

ABSORPTION

Ensures a full

charge to the

battery without

overcharging

FLOAT

Float charge

maintains the

battery at 100%

charge

Soft Start 1

This is a preliminary charge that is for heavily discharged batteries where the voltage is

between 2-8 Volts. Charge is limited to 0.5A.

Soft Start 2

This is a preliminary charge that is for discharged batteries where the voltage is between

8-10 Volts. Charge is limited to 0.8A.

Bulk (Constant Current)

The Bulk stage reduces charging time by charging the battery at the maximum rate

(constant current) to a set voltage, at which point the battery is approximately

80% charged.

Absorption (Constant Voltage)

The absorption stage charges the battery to 100% by adjusting the charge rate allowing

the battery to absorb more power.

Float

The Float stage maintains the battery at 100% charge without overcharging or

damaging the battery. This means the charger can be left connected to the battery

indefinitely.

CHARGE STATUS INDICATOR

The CHARGING and FULLY CHARGED LEDs will illuminate and flash in various patterns

to indicate the different stages of charging. See below for flash patterns.

Soft Start 1 Soft Start 2 Bulk Absorption Float

Green LED

Red LED

(Fast Flash)

Solid On: AC Power Connected

Flashing: Fault (see Faults and Errors on page 9)

(Fast Flash) (Slow Flash) (Slow Flash) (Solid On)

Flashing GREEN LED: Charging

Solid GREEN LED: Charged

Flashing RED LED: Fault

Solid RED LED: Power on not connected

POLARITY PROTECTION

Prevents the output leads from sparking due to accidental reverse connection or short

circuit making the charger safer to use around batteries.

OVER TEMPERATURE PROTECTION

If the temperature within the charger rises too high, the charger will begin reducing the

power output. If still unsuccessful, the charger will shutdown until it cools down.

SWITCHMODE TECHNOLOGY

Using the latest technology in battery chargers, switchmode chargers convert 240VAC

power to 12VDC power using electronic components unlike traditional battery chargers

that rely on heavy transformers. This allows the charger to be lightweight and compact

without sacrificing on performance.

SPECIFICATIONS

P/No. IC100L

Type 5 stage

Input (Nominal) 240Va.c. 50Hz

Output Voltage 12V

Output Current 1A

Minimum Start Voltage 2.0V

Back Drain 1mA

CHARGE CONTROL

Soft Start 1 0.5A, until the battery reaches 8.0V

Soft Start 2 0.8A, until the battery reaches 10.0V

Bulk 1.0A up to 14.5V

Absorption Constant voltage 14.5V until current drops to 0.3A

Float 13.5V

BATTERY RANGE

Lead Acid (AGM, Wet, Calcium) 100-320CCA

Lithium Iron Phosphate 2-10Ah

Types of Batteries Lithium Iron Phosphate & Lead Acid (AGM, Wet, Calcium)

5 Stage Charging LED Indicator

Premium Spark

free clamps

3 meters of cable

INTELLI-CHARGE

12V 1A 5-Stage

FOR CHARGING 12V LITHIUM IRON

PHOSPHATE BATTERIES

Brown & Watson

Int. Pty. Ltd.

Knoxfield Victoria

3180 Australia

Model:IC100L

Input: 240Va.c. 50Hz 0.25A

Output: 12V 1.0Ad.c.

Red Flashing: Fault

Red Solid: Power, Not Charging

Green Flashing: Charging

Green Solid: Fully Charged

Comes with a fused wiring harness

(3A fuse and cover)

Negative

3A Fuse

6.5mm ID

Fused wiring

harness

CHARGING INSTRUCTIONS

STEP 1A – CONNECTION OUT OF THE VEHICLE

Connect the RED lead (battery clip) from the charger to the Positive (+) battery post.

Connect the BLACK lead (battery clip) from the charger to the Negative (-) battery post.

INTELLI-CHARGE

12V 1A 5-Stage

FOR CHARGING 12V LITHIUM IRON

PHOSPHATE BATTERIES

Brown & Watson

Int. Pty. Ltd.

Knoxfield Victoria

3180 Australia

Model:IC100L

Input: 240Va.c. 50Hz 0.25A

Output: 12V 1.0Ad.c.

Red Flashing: Fault

Red Solid: Power, Not Charging

Green Flashing: Charging

Green Solid: Fully Charged

Connection out of vehicle

INTELLI-CHARGE

12V 1A 5-Stage

FOR CHARGING 12V LITHIUM IRON

PHOSPHATE BATTERIES

Brown & Watson

Int. Pty. Ltd.

Knoxfield Victoria

3180 Australia

Model:IC100L

Input: 240Va.c. 50Hz 0.25A

Output: 12V 1.0Ad.c.

Red Flashing: Fault

Red Solid: Power, Not Charging

Green Flashing: Charging

Green Solid: Fully Charged

Connection in vehicle

(negatively earthed)

STEP 1B – CONNECTION IN VEHICLE

Determine if the vehicle is Positively (+) or Negatively (-) earthed. Negatively earthed

vehicles have a cable (usually black) from the Negative battery terminal to the

vehicle’s chassis.

Negatively earthed (most vehicles)

Connect the RED lead (battery clip) from the charger to the Positive (+) battery terminal.

Connect the BLACK lead (battery clip) from the charger to the vehicle’s chassis away

from the fuel line or moving parts.

Positively earthed

Connect the BLACK lead (battery clip) from the charger to the Negative (-) battery terminal.

Connect the RED lead (battery clip) from the charger to the vehicle’s chassis away from

the fuel line or moving parts.

INTELLI-CHARGE

12V 1A 5-Stage

FOR CHARGING 12V LITHIUM IRON

PHOSPHATE BATTERIES

Brown & Watson

Int. Pty. Ltd.

Knoxfield Victoria

3180 Australia

Model:IC100L

Input: 240Va.c. 50Hz 0.25A

Output: 12V 1.0Ad.c.

Red Flashing: Fault

Red Solid: Power, Not Charging

Green Flashing: Charging

Green Solid: Fully Charged

Connection in vehicle

(positively earthed)

STEP 2 – CONNECT TO 240V MAINS POWER

Connect the battery charger to the 240V mains powered socket and turn on the

mains power.

STEP 3 – CHARGING

During the charge process, the LED will flash various patterns. This is normal and indicates

the various charge stages. Refer to “How can I tell what stage the battery charger is in”

in the FAQ section, page 10.

When the LED is GREEN and remains on, this is known as the float stage and the charger

can be left connected to the battery without over charging.

If the POWER LED is flashing RED, there is a fault.

STEP 4 – DISCONNECTION

Ensure the 240V mains switch is turned off and the charger is disconnected from the

240V mains power.

Battery out of vehicle

Remove the BLACK lead (battery clip) from the battery.

Remove the RED lead (battery clip) from battery.

Battery in vehicle

Remove the chassis connection.

Remove the battery terminal connection.

PERMANENT WIRING TO BATTERY

It is possible to connect the wiring harness permanently to the vehicle.

Use the wiring harness provided. It comes with 3A fuse.

Connection:

1. Connect the RED lead (with inline fuse and ring terminal) to the Positive (+)

battery post.

2. Connect the BLACK lead (with ring terminal) to the Negative (-) battery post.

3. Connect the wiring harness to the charger.

If the charger is used in a Permanent/Hard Wired application and the vehicle will

not be used for some time, it is best to leave the charger connected to mains power

(turned ‘On’) so that it can maintain the battery fully charged.

FAULT CODES

Red LED has the following fault codes:

Red Solid On: AC Power Connected, Output disconnected

Red Slow Flashing: Battery clips shorted or reverse connected. Check to make sure the

battery clamps are correctly connected to the battery or not shorted together.

Red Fast Flashing: Check the battery as it could be faulty or a load could be drawing

power from it. A time out in Soft Start, Bulk or Absorption could cause this indication.

FREQUENTLY ASKED QUESTIONS

Q. How do I know if the battery is charged?

A. The charger’s LED will be GREEN and solid ON.

Q. I have connected the charger properly but the ‘CHARGING LED’ does not

come on?

A. In some cases batteries can be flattened to the point where they have very little or no

voltage. This can occur if a small amount of power is used for a long time, for example

a map reading light is left on for a week or more. Projecta 5 Stage chargers are

designed to charge from as little as 2V.

If the voltage is less than 2.0V this is very low and the battery may not be rechargeable.

You could try an electronic powersupply to gradually bring the battery voltage above

2.0V so the charger can then take over or take the battery back to the place of

purchase so they can try and repair it.

Q. How can I tell what stage the battery charger is in?

A. Below are the conditions that are displayed by the LEDs for each of the charge stages.

Q. What if I have an appliance connected to the battery whilst charging?

A. Powering an appliance while charging your battery will impact on the battery chargers

ability to accurately measure the battery’s response to the charge being applied.

The battery charger has been designed to accommodate this situation although not

recommended.

For optimum charging it is recommended to charge without any appliance load on

the battery.

Q. Can I use my IC100L Lithium charger to charge or maintain my AGM battery.

A. Yes. The charging algorithm is suitable for AGM, Wet and Calcium Batteries and some

Gel batteries as well as Lithium Iron Phosphate batteries. The IC100L is specifically

designed for Lithium Iron Phosphate batteries but will charge or Maintain Lead Acid

batteries within the required rating just fine.

Soft Start 1 Soft Start 2 Bulk Absorption Float

Green LED

Red LED

(Fast Flash)

Solid On: AC Power Connected

Flashing: Fault (see Faults and Errors on page 9)

(Fast Flash) (Slow Flash) (Slow Flash) (Solid On)

Indice

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