PT M503 Manuale utente

LIMITED WARRANTY

PERFORMANCE TOOL® extends only the following warranties, and only to original retail purchasers. These warranties give specific legal rights. Except

where prohibited by local law, the law of the State of Washington governs all warranties and all exclusions and limitations of warranties and remedies.

There may be other rights which vary from state to state.

PERFORMANCE TOOL® warrants the product to be free from defects in materials and workmanship under normal use and service. A defective product

may be returned for a free replacement within 90 days from the date of purchase, provided that product is returned to place of purchase immediately after

discovery of defect. After 90 days and up to one year from date of purchase, PERFORMANCE TOOL® will replace at no charge any parts which our

examination shall disclose to be defective and under warranty. These warranties shall be valid only when a sales receipt showing the date of purchase

accompanies the defective product or defective part (s) being returned. For part (s) after 90 days, please remit your request, postage prepaid to:

PERFORMANCE TOOL, P.O. Box 88259 Tukwila, WA 98138

These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables which must be replaced under normal use and service.

These warranties shall not apply to any product or part which is used for a purpose for which it is not designed, or which has been repaired or altered in

any way so as to affect adversely its

performance or reliability, nor shall these warranties apply to any product or part which has been subject to misuse, neglect, accident or wear and tear

incident to normal use and service.

PERFORMANCE TOOL® does not authorize any other person to make any warranty or to assume any liability in connection with its products.

Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL® makes no express or implied warranties of any

kind with respect to its products. In particular, PERFORMANCE TOOL® makes no implied warranty of merchantability and no implied warranty of fitness for

any particular purpose, except that for goods purchased primarily for personal, family or household use and not for commercial or business use,

PERFORMANCE TOOL® makes an implied warranty of merchantability (and, if otherwise applicable, an implied warranty of fitness for a particular

purpose), but only for the particular qualities or characteristics, and for the duration, expressly warranted above.

The laws on limitation of implied warranties may differ from state to state, so the above limitations may not apply in all cases.

PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages resulting from or in any manner related to any product, or to the

design, use, or any inability to use the product. The sole and exclusive remedy for a defective product or part shall be the repair, or replacement thereof as

provided above. The laws on limitation of remedies or on consequential, incidental or special damages may vary from state to state, so the above

limitations may not apply in all cases.

2 PC H.V.L.P. SPRAY GUN KIT

OWNERS MANUAL

Stock Number M503

On occasion, after printing of our literature is completed, our manufacturers may make changes and/or modifications to merchandise which will not be reflected in this manual. Although

we strive to maintain complete and accurate information, it is possible in some instances, that the product may differ slightly from printed specifications. Illustrations are intended for

reference only. Actual merchandise may vary. Wilmar is not responsible for typographical errors.

Please read these instructions carefully and retain them for future use.

SPECIFICATIONS

Specifications are subject to change without notice

1.2 mm HVLP Spray Gun:

Air Pressure:................................. 25 - 50 P.S.I.

Spray pattern: ......................................2-6.5 in.

Spray Head & Needle: ..........................1.2 MM

Cup capacity: ..........................................200cc

Avg. Air Consumption (CFM): .....................8-9

Fluid Inlet (NPS): ....................................3/8 in.

Air Inlet (NPS):.........................................1/4 in.

Hose Size (ID):.........................................3/8 in.

Controls:

• Spraypattern,fluidflowandinletairpressure

• Allpurposegunssprayprimers,basecoats,sealersandclearcoats

• Fullyadjustablespraypattern

• Lockingpressureregulatorwithpressuregauge

• 600ccPaintCupand200ccpaintcup

• Includes,multi-wrench,cleaningbrush,socketandfluidfilter

TABLE OF CONTENTS

Speciﬁcations .....................................................................................................................................2

Important Safety Information ............................................................................................................3

Maintenance & Inspection.................................................................................................................4

Operating Instructions .......................................................................................................................4

1.2 mm HVLP SPRAY GUN Parts List ...............................................................................................5

1.5 mm HVLP SPRAY GUN Parts List ...............................................................................................6

Troubleshooting Chart .......................................................................................................................7

Replacement Parts List......................................................................................................................8

Warranty Information .........................................................................................................................8

1.5 mm HVLP Spray Gun:

Air Pressure:................................. 20 - 65 P.S.I.

Spray pattern: .........................................3-7 in.

Spray Head & Needle: ..........................1.5 MM

Cup capacity: ..........................................600cc

Avg. Air Consumption (CFM): .....................7-9

Fluid Inlet (NPS): ....................................3/8 in.

Air Inlet (NPS):.........................................1/4 in.

Hose Size (ID):.........................................3/8 in.

TROUBLESHOOTING

WARNING - Disconnect spray gun from air source before making adjustments

NOTE:

Problems listed above with more than one solution may have a combination of causes. Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble.

Sometimes solutions may need to be repeated for best results.

Half-Moon Shaped Pattern

This is usually caused by clogged

air holes on the Air Nozzle ears.

1. Clean, tighten or replace

2. Clean, tighten or replace

Problem: Probable Cause: Solution:

Each spray gun was constructed with quality materials

and workmanship and will give you many years of trouble

free use when cared for as described in the "Care and

Maintenance" section on page 3. However, as with any

mechanical device, periodic adjustments are necessary to

maintain a peak level of performance. Should your spray

Irregular or Offset Pattern

This can be caused by

1. A dirty or damaged Needle tip

or Fluid Nozzle

2. Clogged atomization holes on

Air Nozzle around the center

Spitting

1. Too little material in cup

2. Loose Fluid Nozzle

3. Damaged Needle Packing

4. Dirty or damaged Needle & Nozzle Set.

Carefully clean out holes with

wire after soaking in thinner.

1. Clean or replace Needle or

Fluid Nozzle.

2. Clean Air Nozzle

1. Refill cup

2. Tighten Nozzle

3. Replace Packing

4. Clean or replace parts

Material in cup bubbles or “Boils”

1. Loose, clogged or damaged Fluid Nozzle

2. Loose, clogged or damaged Air Nozzle

1.5 MM SPRAY GUN PARTS LIST

REPLACEMENT PARTS LIST

1. Gun body ............................... 1

2. Nozzle Cap............................. 1

3. Washer ................................... 1

4. Air Nozzle*.............................. 1

5. Snap Ring............................... 1

 6. FluidNozzle* .......................... 1

7. Brass Ring.............................. 1

8. Nylon Gasket.......................... 1

9. Packing Bushing .................... 1

10. Washer ................................... 2

11. Needle*................................... 1

12. Spring..................................... 1

13. Lock Nut................................. 1

14. Fluid Volume Control Knob .... 1

15. Paint Cup Bushing ................. 1

16. Trigger .................................... 1

17. Trigger Pivot Pin ..................... 1

18. Needle Actuator Pin ............... 1

19. E-Clip ..................................... 3

20. Spray Regulator Nut............... 1

21. Spray Regulator Screw .......... 1

22. Nylon Seal .............................. 1

23. Spray Pattern Control Knob... 1

24. Screw ..................................... 1

25. Needle Valve Bushing ............ 1

26. NylonRing.............................. 1

27. Air Valve ................................. 1

28. O-Ring.................................... 1

29. Washer ................................... 1

30. Needle Valve .......................... 1

31. Spring..................................... 1

32. Air Inlet Bushing ..................... 1

33. Washer ................................... 1

34. Air Volume Control Stem........ 1

35. Air Valve Stem Bushing.......... 1

36. PaintCupFilter* ..................... 1

37. Paint Cup Assembly* ............. 1

38. Lid .......................................... 1

39.

Air Regulator/Gauge Assembly*

# Description Qty. # Description Qty. # Description Qty.

*Asterisk denotes parts included in repair kit, M710CK Call Customer service for replacement parts: 1-800-497-0552

IMPORTANT SAFETY INFORMATION

WARNING!

READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS TOOL.

FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE AND WILL VOID WARRANTY.

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power

tools in damp or wet locations. Don’t expose to rain. Keep

work area well lighted. Do not use electrically powered tools

inthepresenceofammablegasesorliquids.Always keep

work area free from obstructions and well ventilated.

3. Keep children away. Children must never be allowed in the

work area. Do not let them handle machines, tools, hoses or

extension cords.

4. Store idle equipment. When not in use, tools must be stored

in a dry location to inhibit rust. Always lock up tools and keep

out of reach of children and other untrained persons. Switch

off all unused electrical tools when stored. Tools are danger-

ous in the hands of untrained users.

5. WARNING: All persons in the work area must always wear

approved eye and ear protection and approved breathing

apparatus when this spray gun is in operation.

6. WorkSafe.Do not wear loose clothing or jewelry that could

become caught by moving parts, causing injury. Operate tool

a safe distance from yourself and others in the work area.

Keep proper footing and balance at all times. Do not reach

over or across running machines, hoses, etc.

Stay alert. Watch what you are doing, use common sense. Be sure all

personnel are clear of the direction of the spray gun. Do not operate

any tool when you are tired.

8. Donotoperateanytoolifundertheinuenceofalcoholor

drugs. Read warning labels on prescriptions to determine if

yourjudgmentorreexesareimpairedwhiletakingdrugs.If

there is any doubt, do not operate any tool.

9. Never aim spray gun at anyone. Do not spray near sparks,

open flame, lit cigarettes, pilot lights, space heaters or any

other potential ignition source. DO NOT SMOKE IN WORK

AREA.

10.Follow air source manufacturers directions for connection of

regulators,lters,andotheraccessoriestoairsource.Donot

install quick couplers directly on tool as they put unnecessary

strain on the air inlet threads possibly causing them to wear

out prematurely. Instead, install them on a short length of air

hose attached to the tool.

11.Follow manufacturers instructions and safety information to

ensure safe handling and proper use of paints, lacquers, thin-

ners, base coats, etc. Do not use latex or other heavy paints.

They are not recommended for this spray gun.

12.Always disconnect spray gun from air source before

disassembly.

13.Warning!Solvents1,1,1-TrichloroethaneandMethylene

Chloride (Dichloromethane-sometimescalledMethylchloride)

can chemically react with the Aluminum used in most spray

equipment creating an explosion hazard. Read the label or

data sheet from the material you intend to spray. NEVER use

any material containing these solvents. If unsure as to the

composition of your material, check with your supplier. Do not

use acids for cleaning.

14.Check for damaged parts. Before using any tool, any part that

appears damaged should be carefully checked to determine

that it will operate properly and perform its intended function.

Check for alignment and binding of moving parts; any broken

partsormountingxtures;andanyotherconditionthatmay

affect proper operation. Any part that is damaged should be

properlyrepairedorreplacedbyaqualiedtechnician.

15.Maintenance. For your safety, maintenance should be

performedregularlybyaqualiedtechnicianusingoriginal

PERFORMANCE TOOLS® replacement parts. Failure to do so

can lead to accidents for the operator. Use of any other parts

will void the warranty. Only use accessories intended for use

with this tool. Approved accessories are available from Per-

formance Tool®. Use only accessories that are recommended

by the manufacturer for your model. Accessories that may be

suitable for one tool may become hazardous when used on

another tool.

WARNING: This product and its packaging contain a chemical

known to the State of California to cause cancer, birth defects, or

other reproductive harm.

WARNING: The warnings, cautions, and instructions discussed in

this instruction manual cannot cover all possible conditions and

situations that may occur. It must be understood by the operator

that common sense and caution are factors which cannot be built

into this product, but must be supplied by the operator. Read

and understand all of the instructions provided in the instruction

manual of this product, as well as, any other tool (s) used with

this product.

Step 3: Spray Pattern Controls

Pattern Shape-Theshapeofthespraycanbeadjusted

from a round pattern to a flat pattern by turning the Pattern

Control Knob. Turning knob in rounds the pattern, turning

knob out flattens the pattern.

Pattern Orientation-Aflatorsemi-roundspraypattern

can be adjusted to any angle from horizontal to vertical by

turning the Air Nozzle. Pattern is perpendicular to “ears”

on nozzle. That is, when the ears are horizontal, the spray

pattern will be vertical and when the ears are vertical the

spray pattern will be horizontal.

Step 2: Air and Fluid Volume Controls

These two controls are used in conjunction with each other

toaccuratelyadjustair/uid(Paint)ratioandwillvaryfor

different paints. Changing one control Fluid Volume affects

the other so alternating back and forth between them to

netuneyouradjustmentwillyieldoptimumresults.

Air Volume Control-Airvolumeisadjustedbyturningthe

Air Fluid Volume Control Knob. Turning knob in reduces

volume, turning knob out Control Knob increases volume.

Fluid Volume Control- Fluid volume is adjusted by turn-

ing the Fluid Volume Control Knob. Turning knob in de-

creases volume, turning knob out increases volume. Once

a satisfactory volume is set, you can lock the adjustment

by turning the lock nut in tight.

OPERATION

Step 1: Inlet Air Pressure Regulation

Assemble components of spray gun and connect to clean

air source as described above. Clean air source is impera-

tivetoensurepeakperformance.Theuseofanin-lineair

lterishighlyrecommendedtokeepanycontaminants

from entering the spray gun. Set inlet air pressure to

between 40 and 45 P.S.I. to begin adjustments.

(This is a good operating inlet pressure suitable for most applica-

tions, however, depending on materials being sprayed and other

external factors such as temperature, humidity, etc., you may

need to come back to this step and increase or decrease pres-

sure as needed after attempting adjustments in step 2.)

Inlet pressure is adjusted by turning the Pressure Regula-

torControlKnob.Knobmustrstbepulledouttounlock.

Turning knob clockwise increases pressure, turning knob

counter-clockwisedecreasespressure.Oncedesired

pressure is reached, push the knob back in to lock the

adjustment.

CARE & MAINTENANCE

Warning! Clean gun before and after each use.

Toprotecttheprecisionmachinedinternalpartsandt-

tings in this gun from corrosion during shipping, some oils

or other corrosion resistant agents may have been applied.

It is important to remove any such residue before attempt-

ing to use the gun. To clean, place a small amount of

appropriate thinner into paint cup and spray through gun

while pulling and releasing trigger repeatedly. Wipe exterior

of gun, nozzles and paint cup. In some cases, if the gun

becomes clogged, disassemble completely and soak all

parts in thinner. After soaking, use wire and cleaning brush

to clear small internal passages. Check and clean paint

cuplter.Replaceifworn.

A clean air source is imperative to ensure peak perfor-

mance.Theuseofanin-lineairlterishighlyrecommend-

ed to keep any contaminants from entering the spray gun.

Inspectallttingsandhardwaretoensureproperseating.

Besureairlinettingsaretightwithnoleaks.Replaceany

worn parts as necessary.

Check needle and nozzles for nicks, scratches or burrs.

Any such conditions will seriously impair performance.

Regulated air out

to Spray Gun

Unregulated

air Inlet

Pressure Regulator

Control Knob Locked

Pressure Regulator

Control Knob Unlocked

Air

Nozzle

Spray Pattern

Control Knob

Fluid Volume

Control Knob

Fluid Volume

Lock Nut

Air Volume

Control Knob

1.2 MM SPRAY GUN PARTS LIST

REPLACEMENT PARTS LIST

1. Gun body 1

2. Nozzle Cap 1

3. Washer 1

4. Air Nozzle* 1

5. Snap Ring 1

 6. FluidNozzle* 1

7. Brass Ring 1

8. Nylon Gasket 1

9. Packing Bushing 1

10. Washer 2

11. Needle* 1

12. Spring 1

13. Lock Nut 1

14. Fluid Volume Control Knob 1

15. Paint Cup Bushing 1

16. Trigger 1

17. Trigger Pivot Pin 1

18. Needle Actuator Pin 1

19. E-Clip 3

20. Spray Regulator Nut 1

21. Spray Regulator Screw 1

22. Nylon Seal 1

23. Spray Pattern Control Knob 1

24. Screw 1

25. Needle Valve Bushing 1

26. NylonRing 1

27. Air Valve 1

28. O-Ring 1

29. Washer 1

30. Needle Valve 1

31. Spring 1

32. Air Inlet Bushing 1

33. Washer 1

34. Air Volume Control Stem 1

35. Air Valve Stem Bushing 1

36. PaintCupFilter* 1

# Description Qty. # Description Qty. # Description Qty.

*Asterisk denotes parts included in repair kit, M705CK Call Customer service for replacement parts:

1-800-497-0552

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