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Ratek EOM5 Analogue Orbital Shaker – User Manual

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User Manual

Analogue Orbital Shaker

Model : EOM5

Version: 1.1 – 01/07/ 015

English

www.ratek.com.au

60 Wadhurst Dve, Boronia, Victoria 3155, Australia - P: +613 9887 161 - F: +613 9887 163 - E: [email protected]

Made in Australia, User Manual printed in Australia

Changes without prior notification reserved

Errors and omissions excepted.

User Manual EOM5 – Analogue Orbital Shaker

Ratek EOM5 Analogue Orbital Shaker – User Manual

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Thank you

Thank you for purchasing a Ratek product.

This User Manual will assist you in the correct installation and operation of the EOM5 Analogue Orbital Shaker, as well as explain the safety

requirements for its use.

mportant: Please read the contents of this User Manual before unpacking and operating the product.

Unpacking and Checking

Once you have read these instructions in full and understand the installation and safety requirements including those for unpacking the carton, please

carefully open the packing and slowly remove the product. Carefully inspect the condition of the product to ensure it has not been damaged in

transit. Any damage should be reported immediately to the responsible carrier. If the product is damaged in any way, re-pack the product into the

supplied packaging and notify the responsible carrier immediately.

mportant: Do not operate the equipment if it has been damaged in any way. Any failures resulting through the use of a damaged product

will not be covered by the product warranty.

Carton Contents

Ensure that you have received all items outlined below before proceeding. If you have not received all components in the supplied carton, please re-

pack the carton and notify a Ratek Service representative immediately. Contact details are provided in the section of this User Manual titled “Ratek

Service Contact Information”

-Ratek EOM5 Analogue Orbital Shaker

-Mains power input lead

-User Manual

Ratek EOM5 Analogue Orbital Shaker – User Manual

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TABLE OF CONTENTS

PAGE

Cash Bo

NTENDED USE................................

................................................................

.....................................

..........

..... 4

44

4

Suitable Articles For Use With This Analogue Orbital Shaker ....................................................................................................................... 4

Unsuitable Articles For Use With This Analogue Orbital Shaker.................................................................................................................... 4

Suitable Environments For The Analogue Orbital Shaker ............................................................................................................................. 4

General Operation.................................................................................................................................................................................. 4

OPERATOR RESPONS B L TY – SAFETY CONS DERAT ONS ................................

................................................................

..............................................

............................

.............. 4

44

4

Conditions of Operation .......................................................................................................................................................................... 4

Safety Labels And Markings .................................................................................................................................................................... 5

OPERAT NG PROCEDURES................................

................................................................

.......................................................

..............................................

....................... 6

66

6

Identification of Controls & Functions ....................................................................................................................................................... 6

Safety Warnings .................................................................................................................................................................................... 7

Safety Recommendations........................................................................................................................................................................ 7

Preparation & Installation ....................................................................................................................................................................... 8

Using The Analogue Orbital Shaker........................................................................................................................................................... 9

Optional Accessories ............................................................................................................................................................................ 10

ROUT NE CLEAN NG AND MA NTENANCE................................

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..

. 11

1111

11

TECHN CAL SPEC F CAT ONS ................................

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................. 13

1313

13

D SPOSAL................................

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......... 13

1313

13

EMC CONFORM TY ................................

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1313

13

RATEK SERV CE CONTACT NFORMAT ON................................

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. 14

1414

14

TROUBLESHOOT NG................................

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............................. 14

1414

14

WARRANTY COND T ONS ................................

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..................... 15

1515

15

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ntended Use

This Analogue Orbital Shaker is intended for the purpose of agitating vessels containing liquid to create an orbital mixing action inside the vessel.

The Analogue Orbital Shaker is not intended to provide direct-contact between itself and an unprotected medical, food, biological or medico- techno

item. In all cases the item should be enclosed in a suitable vessel as described below.

Suitable Articles For Use With This Analogue Orbital Shaker

•Plastic or glass laboratory flat base flasks that are sealed and rated to withstand the intended velocity of agitation.

•Plastic or glass laboratory sample vials, syringes, test tubes or bottles that are sealed and rated to withstand the intended velocity of

agitation, AND are securely fastened by a suitable accessory.

•

An example of a suitable article would be a glass laboratory flask filled with water and oil.

Unsuitable Articles For Use With This Analogue Orbital Shaker

•Any item where the article is not sealed or during mixing may result in its contents coming into contact with the Analogue Orbital

Shaker or the Operator.

•Any item that is not suitably secured to the mixing platform

•Items weighing more than 8 kilograms in total weight or items that will cause the platform to become unbalanced.

Suitable Environments For The Analogue Orbital Shaker

The Analogue Orbital Shaker is intended for use in a clean laboratory environment only where adequate ventilation, a good power supply

and provisions for routine cleaning are available. The Orbital Shaker should not be used outdoors or in dirty, dusty, humid or windy

environments. The acceptable operating conditions are outlined further in this User Manual.

General Operation

•The Analogue Orbital Shaker is plugged into an appropriate power source. It is powered by an alternating current power supply with

protective earth and with the appropriate receptacle, rated voltage and frequency for the country of its intended use. Further details

on power requirements are outlined in this User Manual.

•A suitable article (as defined above) is placed onto mixing platform, or is secured using an appropriate accessory

•The Analogue Orbital Shaker is operated via a front panel interface consisting of a power switch, and speed control knob. These

controls allow the operator to set a required agitation speed.

•The Analogue Orbital Shaker should be operated strictly in accordance with the Operating Procedures outlined further in this User

Manual.

Operator Responsibility – Safety Considerations

When operated in strict accordance with this User Manual, plus routine cleaning and maintenance being carried out, the product shall provide safe

operation for the operator. The operator should be aware of the following before installing and operating the product:

Conditions of Operation

*Note: The term “Operator” referred to in this User Manual is the primary person who has been tasked to install, maintain and train in the

usage of this equipment. Other personnel shall be referred to as “Users”.

•The operator shall be aware that the protection provided by the equipment may be impaired if the equipment is used with accessories

not provided or recommended by the manufacturer, is modified in any way or is used in a manner not specified by the manufacturer.

•The operator is responsible for ensuring all users of the product are qualified to do so, and are well versed in common safety

concepts. The product should only be operated by an adult who has read and understood this User Manual provided in the appropriate

language in its entirety.

•Any user must be informed by the responsible operator of any potential hazards that may arise through the use of this equipment in

the course of their work, including any local environmental hazards not related directly to the Analogue Orbital Shaker. They should

also be able to demonstrate that they understand any preventative safety measures in operation prior to operating the equipment.

•The operator shall agree to accept responsibility for the use of the equipment in accordance with this User Manual, and be fully aware

that the equipment is designed for commercial use.

•It is assumed that the user and operator have had experience in a commercial environment, and had appropriate training in how to

perform their work safely in accordance with any local operational health and safety regulations. The operator and all users should be

well versed in local emergency procedures as per the workplace safety regulations in effect.

•Avoid any direct impact with any surface of the equipment.

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•mportant: Do not use any sharp or pointed metal objects anywhere near the equipment, in particular the control panel.

•Avoid using the equipment near any other vibrating equipment or source of excessive vibration.

•Ensure the equipment is cleaned and maintained in accordance with this User Manual.

•Ensure that all original safety warning labels are in an adequate, legible condition and are firmly affixed to the equipment before using

the product.

•Plug the equipment directly into a wall power outlet. Do not plug the equipment into a multi-socket adapter of any kind.

•The equipment is intended for operation in a controlled electromagnetic environment. Avoid the use of transmitting devices (e.g.

cellular or mobile telephones) near the equipment whilst operating. A minimum distance of Metres from the product is

recommended for any transmitting device.

•The equipment must only be installed and operated in well ventilated areas. The unit is not intended for use in explosive atmospheres

or in confined spaces.

•The allowed operating environment must be between 5° Celsius and 40° Celsius ambient air temperature.

•The maximum allowed relative humidity of the operating environment is 80%.

•The equipment should not be stored in direct sunlight, near chemicals, or other contaminants.

•If any of these safety recommendations cannot be achieved or the equipment has been damaged in any way, the equipment should not

be installed or operated.

•mportant: If you have any concerns or questions relating to operator or user safety, please contact the appropriate Ratek Service

department before installing and operating the unit. Contact details are provided in this User Manual.

Safety Labels And Markings

The equipment is provided with safety caution labels. An explanation of each caution label is provided below. It is the responsibility of the

operator and user to fully understand the meaning of these warning labels prior to operating the equipment.

Caution Labels Definition

Colours: Black on a yellow background

The Analogue Orbital Shaker is powered by an alternating current power supply sufficient

to cause harm if contact with the electrical supply is made. Under no circumstances

should any part of the equipment be opened, un-screwed, loosened or disassembled whilst

power is applied to the unit. Only authorized service agents are permitted to remove

covers.

This label is fitted by the manufacturer and must not be removed under any

circumstances.

Colours: Black on a yellow background

The Analogue Orbital Shaker has a rotating platform which should not be touched whilst it

is moving. Keep all body parts away from the moving platform whilst in operation. Always

stop the platform using the front panel speed control before adding or removing any

items.

This label is fitted by the manufacturer and must not be removed under any

circumstances.

Ratek EOM5 Analogue Orbital Shaker – User Manual

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Operating Procedures

You must take the time to familiarize yourself completely with the following operating procedures before installing or operating the Analogue Orbital

Shaker in order to achieve the best performance and maximum attainable user safety.

dentification of Controls & Functions

Throughout this User Manual, the numerical element representing a control or component of the Analogue Orbital Shaker will be used to identify it.

The figure below indicates all key controls and components of the Analogue Orbital Shaker with their corresponding numerical element labeled.

Figure 1

Numerical Element & Description of Component

1Power switch

2Power LED Indicator

3Speed Control

4Platform

5Mains power input receptacle

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Safety Warnings

Throughout this User Manual, specific warnings will be supplied which relate to the current operation being referred to. These warnings are supplied

in addition to the main warning labels affixed to the product and the key points outlined in the section of this User Manual titled ‘Operator

Responsibility – Safety Considerations’.

A graphical symbol as pictured below will be used next to each warning with accompanying text; the danger level for each is described below:

CAUT ON

Indicates a possibly highly dangerous situation which may result in serious injury or threat to life if the situation is not avoided.

CAUT ON

Indicates a possibly harmful situation which may result in injury or damage to product or property if the situation is not avoided.

Safety Recommendations

The following safety recommendations must be followed to prevent damage or injury. In addition to these safety recommendations, it is assumed

that the user and operator have had experience in a commercial environment, and had appropriate training in how to perform their work safely

in accordance with any local operational health and safety regulations. The operator and all users should be well versed in local emergency

procedures as per the workplace safety regulations in effect.

CAUT ON

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

CAUT ON

A surge protected power outlet is strongly recommended as it provides some protection for the equipment in areas of poor

electrical quality as well as providing some protection against lightning strikes. The equipment should be operated on a good,

reliable supply of power at all times.

Note: The Analogue Orbital Shaker should not be operated on the same electrical circuit as other high voltage household

appliances such as fridges, clothes dryers, washing machines or other continuous operation high voltage devices. These types

of devices can create power fluctuations that are undesirable for electrically sensitive equipment. Consult your workplace

administrator or electrical maintenance staff if you are unsure.

-ALWAYS wear protective eyewear when working with the equipment.

-ALWAYS place the Analogue Orbital Shaker on a strong, even, dry, flat, smooth surface to allow the rubber feet to hold

the mixer securely.

-ALWAYS turn off power before moving the equipment to a new location.

-ALWAYS turn off the mains power supply at the outlet when the unit is not in operation.

-ALWAYS be careful of water or other liquids near the working area and ensure any spills cannot come in contact with the

Analogue Orbital Shaker control panel or mains power supply. Ensure benches are kept dry at all times.

-ALWAYS operate the Analogue Orbital Shaker in a well ventilated area with adequate clearance around the Analogue

Orbital Shaker as indicated in case of spillage.

-ALWAYS use only the original mains power supply. Replacement non-genuine supplies may not be suitable.

-ALWAYS ensure the equipment is included in your electrical test and tag register.

-NEVER operate the equipment if the electrical test tag is out of date.

-NEVER operate the equipment if you believe it is damaged in any way.

-NEVER operate the Analogue Orbital Shaker if the mains power supply is damaged in any way

-NEVER use any sharp or metal objects near the Analogue Orbital Shaker control panel

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Preparation & nstallation

The Analogue Orbital Shaker should be installed and operated in strict accordance with the following instructions.

CAUT ON

Be careful when lifting and observe your local operational health and safety requirements for lifting before unpacking the carton.

Unpacking and nstalling

-Carefully remove all packaging material from the Analogue Orbital Shaker, as well as the User Manual and any other supplied

accessories.

-Carefully inspect the Analogue Orbital Shaker, mains power lead and all packaging for any signs of damage. If any signs of

damage are present, do not install or operate the equipment. Contact the supplier of your equipment if you have a received

a damaged product.

-Place the Analogue Orbital Shaker in an upright position as per Figure 1 on a strong, even, flat, smooth surface.

-Ensure that there is a minimum unobstructed distance of 100 millimetres between the left, right and rear panels of the

Analogue Orbital Shaker and any other object or wall.

-Ensure that there is a suitable mains power supply outlet within reach of the supplied mains power lead without placing any

strain whatsoever on the lead or plug. The Analogue Orbital Shaker should not be plugged into any double-adapter, power

board, or power point splitter of any kind but instead directly into a correctly earthed wall mounted power socket.

-Ensure that there is a minimum unobstructed distance of 500 millimetres in front of the Analogue Orbital Shaker to allow

adequate room for the user to maintain a safe operating distance of 300 millimetres.

CAUT ON

The Analogue Orbital Shaker is designed for the purpose of agitating vessels containing liquids.

The contents of these vessels is the sole responsibility of the user or operator, and the use of corrosive, flammable,

combustible, hazardous, environmentally unsafe or otherwise dangerous materials within the container is done so at the risk

and liability of the user or operator.

ALWAYS be 100% sure of the contents of your containers, the expected behavior once agitated and the applicable safety

measures that should be employed when handling such substances.

ALWAYS ensure your containers are firmly sealed and there is no chance of the sample leaking onto the Orbital Shaker or

coming into contact with the Operator.

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Using The Analogue Orbital Shaker

Choosing a Suitable Vessel

-The Analogue Orbital Shaker should only be used with vessels that are sealed and are adequately secured to the mixing

platform to prevent spillage whilst in use.

Connecting Power

CAUT ON

The equipment must only be used with a protective earth power socket. The earth contact provides protection to the user and

the equipment. If you do not have a protective earth power socket, or you are unsure as to whether you have a protective

earth power socket, do not connect the equipment. In such cases you should consult your workplace administrator or electrical

maintenance staff to determine if a protective earth power socket is available.

The mains power supply must be rated to match the power requirement as identified on the product identification label on the

bottom left corner of the rear panel. This is normally expressed in the format of Voltage Range and Frequency.

A surge protected power outlet is strongly recommended as it provides some protection for the equipment in areas of

poor electrical quality as well as providing some protection against lightning strikes. The equipment should be

operated on a good, reliable supply of power at all times.

Note: The Analogue Orbital Shaker should not be operated on the same electrical circuit as other high voltage household

appliances such as fridges, clothes dryers, washing machines or other continuous operation high voltage devices. These types

of devices can create power fluctuations that are undesirable for electrically sensitive equipment. Consult your workplace

administrator or electrical maintenance staff if you are unsure.

MPORTANT: Use of an incorrect power supply will void the product warranty and waive all manufacturer liability for

any and all damage caused by such use. f you are unsure about the rating of your power supply, consult your

workplace administrator or electrical maintenance staff to determine if your power supply is suitable for use with this

product before connecting the power lead.

CAUT ON

Regularly check the mains power lead condition over the life of the product, and do not operate the equipment if you suspect

there is damage to any part of the equipment or the mains power lead.

-Using the supplied mains power lead, insert the socket end of the lead firmly into the mains power input receptacle (element

5 in Figure 1) until it will move no further.

-Insert the plug end of the mains power supply lead firmly into a properly rated, protective earthed wall mounted power

supply outlet.

If there are double-adapters or oversized DC power packs causing obstruction of the mains power lead plug, these should first

be removed.

-Ensuring your hands are dry, switch on the power on the mains power supply outlet.

Adjusting The Mixing Control

The Analogue Orbital Shaker features adjustable mixing speed control to deliver gentle agitation through to vigorous mixing.

To change the mixing speed

-Slowly turn the speed control knob (element 3 in Figure 1) clockwise to increase the speed, or anti-clockwise to decrease

the speed.

-The speed may be adjusted during mixing to achieve the desired level of mixing inside the vessel.

Operating the Analogue Orbital Shaker

CAUT ON

When working with glass tubes, flasks, bottles, breakable or other brittle or fragile articles it is important to wear appropriate

safety eyewear and protective gloves to ensure operator safety. In addition, the Analogue Orbital Shaker should be used in

accordance with your operational health and safety policies.

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-Load your items evenly around the platform to present a balanced load to the mixer

-Ensure that there are no obstructions which would prevent proper rotation of the platform.

-Switch on the power.

-Select the desired agitation speed. Refer to the section in this User Manual titled “Adjusting The Mixing Control” for

instructions.

-The speed may be adjusted as desired.

-Remove the items once mixing is complete.

-If the mixer is no longer being used, switch the power to Off (element 1 in Figure 1)

Storing & Relocating The Analogue Orbital Shaker

The Analogue Orbital Shaker should be stored out of direct sunlight at an ambient temperature below 30° Celsius in a clean

and dry location which meets the environmental conditions required as detailed in the technical specifications of this User

Manual.

-Switch the power to “Off” (element 1 in Figure 1)

-Unplug the equipment from the mains power supply outlet.

-Ensure the Analogue Orbital Shaker is clean and dry. If required, clean it according to the section of this User Manual titled

“Routine Cleaning & Maintenance”.

-Relocate it to an appropriate storage location. Ensure the Analogue Orbital Shaker is stored in a clean and dry location away

from potential damage by accidental knocks and bumps.

Optional Accessories

The EOM5 platform has a Nitrile rubber mat supplied as standard and will be sufficient to hold most flasks and containers at

low speeds. For higher speeds a suitable retaining system would be required. The following optional clips and racks are

available from your Ratek dealer.

RR5 Universal Rack

This rack consists of slotted channels attached to the mixers platform, and 4 stainless steel rubber covered bars. The bars

can be moved horizontally enabling flasks, test tube racks and most other types of containers to be secured to the platform.

TCT5 Tulip Clip Tray

This tray is suitable for holding tulip clips dedicated to conical flasks. Tulip clips are available to suit flasks from 5ml to

5000ml. The tray consists of a stainless steel platform with 4mm threaded inserts, and is made to fit within the EOM5

platform. The following Tulip clips are available:

TC25 to suit 5ml flasks TC500 to suit 500ml flasks

TC50 to suit 50ml flasks TC1000 to suit 1000ml flasks

TC100 to suit 100ml flasks TC2000 to suit 000ml flasks

TC250 to suit 50ml flasks TC5000 to suit 5000ml flasks

To avoid damage to the Tulip clips, care should be taken to use the correct size clip for the flask to be shaken (eg: TC500 for

500ml conical flask). Continual over bending of the spring sides to accommodate incorrect flask sizes will cause them to

fracture.

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