Redlake MASD MegaPlus ES 4.0/E Manuale utente

Manual No. 91000116-001

Revision B

October 15, 2002

The MegaPlusâ

Model ES 4.0/E Camera

User’s Manual

Redlake MASD, Inc.

11633 Sorrento Valley Road

San Diego, California 92121-1010

Telephone: 800-854-7006 (USA and Canada only) Outside the USA: 858-481-8182

Fax: 858-481-6254 Internet: www.redlake.com

REDLAKE MASD, INC.

List of Manual Revisions

User’s Manual – Model ES 4.0/E, Part Number 91000116-001

Revision Date EO No. Notes

A 07-15-02 Initial Issue of ES 4.0/E User’s Manual.

B 10-15-02 Inserted corrected dimensional drawings. Inserted

additional commands. All changes identified by a vertical

bar in the margin.

RELATED DOCUMENTS

MegaPlus Model ES 4.0/E Remote Control Panel User’s Manual, Part Number 91000117-001

FCC DECLARATION OF CONFORMITY

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Subpart B of Part 15 of the FCC rules. These limits are designed to provide

reasonable protection against harmful interference in a residential installation. This equipment

generates, uses and can radiate radio frequency energy, and if not installed and used in

accordance with the instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation. If this

equipment does cause harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is encouraged to try to correct the

interference by one or more of the following measures:

· Reorient or relocate the receiving antenna.

· Increase the separation between the equipment and receiver.

· Connect the equipment into an outlet on a circuit different from that to which the receiver

is connected.

· Consult the dealer or an experienced radio/TV technician for help.

This equipment has been certified to comply with the limits for a Class A computing device,

pursuant to FCC rules. In order to maintain compliance with FCC regulations, shielded cables

must be used with this equipment. Operation with non-approved equipment or unshielded cables

is likely to result in interference to radio and TV reception. The user is cautioned that changes

and modifications made to the equipment without the approval of the manufacturer could void the

user’s authority to operate this equipment.

The information in this manual is for information purposes only and is subject to change without notice.

Redlake MASD, Inc. makes no warranty of any kind with regards to the information contained in this manual,

including but not limited to implied warranties of merchantability and fitness for a particular purpose.

Redlake MASD, Inc. shall not be liable for errors contained herein nor for incidental or consequential

damages from the furnishing of this information. No part of this manual may be copied, reproduced,

recorded, transmitted or translated without the express written permission of the Redlake MASD, Inc.

91000116-001 Revision B ii 10/15/02

MegaPlus®Model ES 4.0/E

PRECAUTIONS

WARNING!

LIFE SUPPORT APPLICATIONS POLICY

MegaPlus cameras are not authorized for and should not be used within life support

systems without the specific written consent of Redlake MASD, Inc.

NON-CRITICAL MEDICAL APPLICATIONS

MegaPlus cameras must be grounded to building earth ground while operating. This

camera has passed IEC 601 class B standards.

The voltage drop on the camera’s power return line must be less than 0.5 Volts DC.

Use a heavier gauge power cable to reduce the voltage drop below 0.5 Volts DC. Fo

medical applications, any power supply connected to the camera must meet IEC 601

specifications.

OPERATING TEMPERATURE

The MegaPlus camera is designed to operate satisfactorily in an environment where the ambient

temperature is between 0° and 40°C (32° and 104°F), with no water condensation present.

STORAGE TEMPERATURE

Do not store the equipment in an area where the temperature will drop below –25°C (-13°F) or

exceed 70°C (158°F). Do not allow moisture to condense on the system.

SHIPPING

When shipping, use a carton that protects the camera from shock and moisture, similar to the

carton in which the unit was originally delivered. Do not ship the equipment in a cargo area

where the temperature will drop below -25°C (-13°F) or exceed 70°C (158°F).

CAUTION: A laser beam focused on the sensor, either directly or by reflection, can cause

permanent damage to the sensor. Any laser powerful enough to produce

localized heating at the surface of the sensor will cause damage, even if the

camera power is off. A sensor damaged by laser light is NOT covered by the

warranty.

91000116-001 Revision B iii USER’S MANUAL

REDLAKE MASD, INC.

TABLE OF CONTENTS

1. INTRODUCTION................................................................................................................... 1-1

1.1 INTRODUCTION ................................................................................................................. 1-1

1.2 HOW TO USE THIS MANUAL .............................................................................................. 1-1

2. CONTROLS AND CONNECTORS....................................................................................... 2-1

2.1 CAMERA........................................................................................................................... 2-1

2.1.1 Mounting the Camera ............................................................................................. 2-1

2.1.2 Attaching the Lens .................................................................................................. 2-1

2.2 CAMERA REAR PANEL ...................................................................................................... 2-2

2.2.1 Digital Interface ....................................................................................................... 2-2

2.2.2 Trigger..................................................................................................................... 2-2

2.2.3 Strobe ..................................................................................................................... 2-2

2.2.4 DC Power Input....................................................................................................... 2-2

2.3 CABLES ........................................................................................................................... 2-3

2.4 HARDWARE SETUP ........................................................................................................... 2-4

2.5 ROUTINE MAINTENANCE ................................................................................................... 2-5

2.6 TECHNICAL SUPPORT/CONTACT INFORMATION .................................................................. 2-5

3. CAMERA OPERATION ........................................................................................................ 3-1

3.1 INTRODUCTION ................................................................................................................. 3-1

3.2 SERIAL INTERFACE PROTOCOL.......................................................................................... 3-1

3.3 ERROR CODES................................................................................................................. 3-2

3.4 CONTROL COMMANDS ...................................................................................................... 3-2

3.4.1 Readout Channels .................................................................................................. 3-2

3.4.2 Mode Control .......................................................................................................... 3-2

3.4.3 Continuous .............................................................................................................. 3-2

3.4.4 Continuous Fluoroscopy ......................................................................................... 3-3

3.4.5 Controlled................................................................................................................ 3-3

3.4.6 Trigger..................................................................................................................... 3-3

3.4.7 Double Exposure .................................................................................................... 3-3

3.4.8 Mode ....................................................................................................................... 3-4

3.4.9 Binning Selection .................................................................................................... 3-4

3.4.10 Frame Rate Set....................................................................................................... 3-4

3.4.11 Exposure ................................................................................................................. 3-5

3.4.12 Trigger..................................................................................................................... 3-5

3.4.13 Transfer Pulse Delay .............................................................................................. 3-6

3.4.14 Transfer Pulse Width .............................................................................................. 3-6

3.4.15 Pixel-by-Pixel Corrector .......................................................................................... 3-7

3.4.16 Digital Gain ............................................................................................................. 3-7

3.4.17 Gain Select ............................................................................................................. 3-7

3.4.18 Look Up Table......................................................................................................... 3-7

3.4.19 Alternate Correction Table...................................................................................... 3-8

3.4.20 Strobe Polarity ........................................................................................................ 3-8

3.4.21 Defect Conceal ....................................................................................................... 3-8

3.4.22 Save ........................................................................................................................ 3-8

3.4.23 Reset....................................................................................................................... 3-9

3.4.24 Display Wedge........................................................................................................ 3-9

3.4.25 Smear Correction.................................................................................................... 3-9

3.4.26 PSC Command ..................................................................................................... 3-10

3.4.27 Serial Communication Protocol ............................................................................ 3-10

3.4.28 Fast Read Mode ................................................................................................... 3-10

3.5 QUERY COMMANDS ........................................................................................................ 3-11

91000116-001 Revision B iv 10/15/02

MegaPlus®Model ES 4.0/E

3.5.1 Temperature Query............................................................................................... 3-11

3.5.2 Status Query ......................................................................................................... 3-11

3.5.3 Identification Query ............................................................................................... 3-11

3.6 ALPHABETICAL COMMAND SUMMARY............................................................................... 3-12

4. INTERFACE SPECIFICATIONS .......................................................................................... 4-1

4.1 INTRODUCTION ................................................................................................................. 4-1

4.2 DIGITAL INTERFACE CONNECTOR ...................................................................................... 4-1

4.3 CAMERA LINK CONNECTOR (OPTIONAL) ............................................................................ 4-1

4.4 DIGITAL VIDEO OUTPUTS .................................................................................................. 4-1

4.5 TIMING OUTPUTS.............................................................................................................. 4-1

4.6 CONTROL INPUTS ............................................................................................................. 4-1

4.7 TIMING WAVEFORMS ........................................................................................................ 4-5

4.8 SPECIFICATIONS............................................................................................................... 4-7

4.8.1 Video Performance ................................................................................................. 4-7

4.8.2 Camera Mechanical ................................................................................................ 4-7

4.8.3 Temperature ........................................................................................................... 4-7

4.8.4 Humidity .................................................................................................................. 4-7

4.9 C-MOUNT CAMERA DIMENSIONS ....................................................................................... 4-8

4.10 F-MOUNT CAMERA DIMENSIONS ..................................................................................... 4-10

APPENDIX A – ERROR CODES AND DESCRIPTIONS................................................................ I

LIST OF FIGURES

Figure 2-1. Camera Body Bottom................................................................................................. 2-1

Figure 2-2. C-Mount Lens Length Limit........................................................................................ 2-1

Figure 2-3A. Rear Panel (CameraLink) Figure 2-3B. Rear Panel (RS422/LVDS)................... 2-2

Figure 2-4. DC Power Connector Pins ......................................................................................... 2-2

Figure 2-5. ES 4.0/E Cable Types ................................................................................................2-3

Figure 2-6. Component Connection Diagram............................................................................... 2-4

Figure 3-1. Wedge Display Patterns............................................................................................. 3-9

Figure 4-1. Digital Interface Connector.........................................................................................4-2

Figure 4-2. Continuous Mode – Variable Exposure Timing .......................................................... 4-5

Figure 4-3. Continuous Mode – Variable Exposure Timing (With External Trigger Sync)............ 4-5

Figure 4-4. Triggered Mode Timing .............................................................................................. 4-5

Figure 4-6. Double Image Mode Timing ....................................................................................... 4-6

Figure 4-7. Controlled Mode Timing ............................................................................................. 4-6

Figure 4-8. Line Timing................................................................................................................. 4-6

Figure 4-9. C-Mount Camera Dimensions (Front and Bottom Views).......................................... 4-8

Figure 4-10. C-Mount Camera Dimensions (Side View) .............................................................. 4-9

Figure 4-11. F-Mount Camera Dimensions (Front and Bottom Views) ...................................... 4-10

Figure 4-12. F-Mount Camera Dimensions (Side View)..............................................................4-11

LIST OF TABLES

Table 4-1. Digital Interface Connector Pin Out (on rear of camera) ............................................. 4-2

Table 4-2. 68-Pin Interface Cable*, With 9-Pin RS232 Cable ...................................................... 4-3

Table 4-3. 26-Pin Camera Link Cable Pinout .............................................................................. 4-4

91000116-001 Revision B v USER’S MANUAL

REDLAKE MASD, INC.

THIS PAGE INTENTIONALLY LEFT BLANK

91000116-001 Revision B vi 10/15/02

MegaPlus®Model ES 4.0/E

1. INTRODUCTION

1.1 Introduction

With spatial resolution of four million pixels, and several different frame rates achieved through

binning, the Redlake MASD, Inc. MegaPlus Camera, Model ES 4.0/E, is designed for medical,

scientific, inspection, and machine vision applications. The compact camera package operates

through a digital connection to a host computer. The digital interface connector, located on the

camera’s rear panel, sends eight-bit digital output video to the computer and receives control

commands from the computer. This camera can be ordered with a twelve-bit digital video output

and/or a Camera Link interface as options.

Featuring an interline Charge Coupled Device (CCD) sensor array, the camera has

2048 (H) x 2048 (V) light sensitive elements (pixels). These pixels are 7.4 microns square with a

60% fill ratio. This MegaPlus camera model has individual gain and offset correction for each

pixel. Pixel by pixel gain and offset correction gives the camera a uniform flat field response at all

light levels.

The camera operates continuously or in one of three triggered modes. A minimum

programmable exposure time of 98 microseconds (98ms) is possible with the camera’s electronic

shutter. The frame rate is unaffected by the exposure time in continuous mode. The camera is

capable of binning and has dual output channels with data rates of 10, 20 or 40 MHz. In the

512 x 512 mode, the camera has a maximum frame rate of 60 fps. In the 1K x 1K binning mode,

the camera has a maximum frame rate of 30 fps. In the 2K x 2K binning mode, the camera has a

maximum frame rate of 15 fps at 40Mhz and 8 fps at 20Mhz. The camera requires a maximum of

24 watts at 24 volts DC and can be connected to commercially available frame grabber boards

capable of handling twelve bits of video data. Please note that some frame grabber boards may

not support the highest camera frame rates. Check with your frame grabber board manufacturer.

1.2 How to Use This Manual

WARNINGS, CAUTIONS and NOTES

As you read this manual, you will notice that some of the information is presented as a

WARNING, CAUTION or NOTE. It is important that you understand the significance of these

terms.

A WARNING is important to the safety of anyone operating the Camera and should not be

disregarded under any circumstances.

A CAUTION is intended to alert you to an operation or condition that may cause loss of data or

harm to your Camera.

A NOTE contains information that is important to the operation of your Camera.

Chapter 1 contains an explanation of this manual and a warranty statement.

Chapter 2 explains the function of the controls and connectors of the MegaPlus Camera.

Chapter 3 contains the commands used to operate the camera. The camera is remotely

operated by entering commands into a computer connected to the camera.

Chapter 4 details the signals carried by the digital interface connector, including timing

waveforms.

91000116-001 Revision B 1-1 USER’S MANUAL

REDLAKE MASD, INC.

LIMITED WARRANTY

For a period of one (1) year from the date of shipment, the Redlake Product and any Redlake

manufactured accessories (collectively the “Product”), shall perform substantially in accordance

with the material provisions of the user manual for the Product (“Limited Warranty”). If, because

of a defect in workmanship or material, the Redlake Product fails to perform in accordance with

the Limited Warranty, then, as the sole available remedy, Redlake shall repair or replace, at

Redlake’s option, the Redlake Product or any part thereof. The sole remedy of repair and

replacement is contingent upon shipment of the Product, within the Limited Warranty period, to

Redlake’s United States facility. Redlake shall have no obligation under this Limited Warranty to

provide local repair or replacement services for the Product, but will, at Redlake’s sole discretion,

provide repair and replacement service under the terms of the Limited Warranty at its non-United

States facilities upon prior written request of the Product Purchaser.

NOTE: THIS WARRANTY DOES NOT APPLY TO THE FOLLOWING CONDITIONS:

(1) damage caused by a failure to operate the Product in accordance with Redlake’s written

instructions, including, but not limited to, environmental specifications listed in the Redlake user

manual; (2) damage caused by accidental user damage, misuse or abuse of the Product; (3)

damage caused by the unauthorized attempted repair of or tampering with the Product by non-

Redlake personnel; or (4) damage resulting from shipping of the Product.

EXCEPT FOR THE LIMITED WARRANTY STATED IN THIS SECTION, REDLAKE DISCLAIMS

ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO,

ANY WARRANTY OF MERCHANTABILITY, NON-INFRINGEMENT, OR FITNESS FOR A

PARTICULAR PURPOSE, REGARDING THE REDLAKE PRODUCT OR ANY PART THEREOF.

IN NO EVENT SHALL REDLAKE BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR

SPECIAL DAMAGES, INCLUDING WITHOUT LIMITATION LOSS OF BUSINESS OR

PROFITS, EVEN IF REDLAKE RECEIVES NOTICE IN ADVANCE THAT THESE KINDS OF

DAMAGES MIGHT RESULT, NOR SHALL REDLAKE’S AGGREGATE CUMULATIVE

LIABILITY TO THE PRODUCT PURCHASER, PRODUCT RECIPIENT, OR PRODUCT

CUSTOMER, PURSUANT TO ANY AND ALL CLAIMS AND LEGAL THEORIES (INCLUDING

NEGLIGENCE AND BREACH OF CONTRACT), EXCEED THE ORIGINAL COST OF THE

PRODUCT PAID TO REDLAKE BY THE ORIGINAL PURCHASER OF THE PRODUCT.

Redlake MASD, Inc. 11633 Sorrento Valley Road, San Diego, California 92121-1010

(Redlake, MegaPlus and 3M are trademarks.)

91000116-001 Revision B 1-2 10/15/02

MegaPlus®Model ES 4.0/E

2. CONTROLS AND CONNECTORS

2.1 Camera

NOTE: A lens cap is installed on each camera to keep dust from getting on the optical sensor or

components when it is shipped. Remove the lens cap and install your lens in a dust free

environment.

2.1.1 Mounting the Camera

The MegaPlus camera has two ¼-20 threaded screw holes for mounting purposes on the bottom

of the camera body (see Figure 2-1). There are two secondary holes, 0.23 inches (5.84 mm) in

diameter, to accommodate a locating pin. There are complete dimensional drawings at the end

of Chapter 4 of this manual.

Figure 2-1. Camera Body Bottom

2.1.2 Attaching the Lens

The camera can be purchased with either a C-mount or F-mount lens adapter. If your camera is

equipped with an F-mount lens adapter, insert the lens into the locking ring, then rotate the lens

counterclockwise until it clicks into position. To remove the lens, hold the release button down as

you rotate the lens clockwise.

If your camera is equipped with a C-mount lens adapter, screw the lens clockwise into the

adapter until you are no longer able to turn the lens with light pressure.

CAUTION: Some C-mount lenses may extend into the camera more than 0.20 inches

(5.08 mm), which may cause damage to internal optical components. Check the

dimension of any lens you plan to use as shown in Figure 2-2.

Figure 2-2. C-Mount Lens Length Limit

91000116-001 Revision B 2-1 USER’S MANUAL

REDLAKE MASD, INC.

Figure 2-3A. Rear Panel (CameraLink) Figure 2-3B. Rear Panel (RS422/LVDS)

2.2 Camera Rear Panel

2.2.1 Digital Interface

The Digital Interface is available as a 68-pin, high density, dual row, D type connector or, as a

purchased option, a 26-pin, high-density Camera Link connector that connects the camera to a

frame grabber board and a serial communication interface for camera control. The frame grabber

board processes and displays video from the camera. A complete technical description of the

connectors and the signals that they carry is contained in Chapter 4 of this manual.

2.2.2 Trigger

The TRIGGER coaxial SMA type input connector on the rear panel of the camera accepts CMOS

TTL signals with a threshold of approximately 2.5 volts. The trigger pulse should have duration of

at least 100 nanoseconds and should be transmitted to the camera using a coaxial cable

terminated at the camera. The camera synchronizes to an external event using this input. The

operator can set the camera to respond to a positive or negative going trigger signal. See the

timing waveforms in Chapter 4 of this manual.

2.2.3 Strobe

The STROBE coaxial SMA type connector on the rear panel of the camera outputs a signal that

is TTL compatible and can drive a 50-ohm load. The strobe output pulse should be transmitted

through a coaxial cable with a terminating resistor at the receiving end. The leading edge of this

output signal can be used to fire a strobe light. The output signal polarity is user-definable. See

the timing waveforms in Chapter 4 of this manual.

2.2.4 DC Power Input

The DC power input is a two-pin connector. The power supply voltage must be 24 volts DC,

±4 volts DC, measured at the camera’s power connector. The current draw is a maximum of

1.0 amp with a typical draw of 0.8 amps.

WARNING!

Reversing the polarity of the DC voltage input or applying voltage levels in excess of 30

volts may permanently damage the camera. Pin 1 must be positive with respect to the

other pin. Pin 1 is nearest the RED DOT on the connector ring. See Figure 2-4.

Figure 2-4. DC Power Connector Pins

91000116-001 Revision B 2-2 10/15/02

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