REMEHA P 420 Manuale utente

P 420

Fuel oil/gas boilers

Remeha

Assembly

Instructions

300016854-001-A

63193

2P 420 02/04/08 - 300016854-001-A

1 Package list

Package list : Before starting to assemble the boiler, refer to the table below to check if you have received all the packages required.

1. Boiler body +Accessories

Boilers supplied with an assembled body

For boiler supplied with the boiler body in bulk

2. Baffle plates

3. Casing

4. Cable channel

5. Control panel RC 1

6. Technical documents

Number of sections 8 9 10 11 12 13 14

Assembled boiler body - (contents depend upon model) 1111111

Number of sections 8 9 10 11 12 13 14

Frontsection 1111111

Specialintermediatesection 1111111

Normalintermediatesection 567891011

Rearsection 1111111

Commonaccessories 1PackageCS20CS20CS20CS20CS20CS20CS20

Lowerinsulation,boilerbody 1PackageCS51CS53CS53CS55CS55CS57CS57

Base frame - dimensions depend upon

model 1111111

Number of sections 8 9 10 11 12 13 14

Baffle plates 1 Package CS 30 CS 31 CS 31 CS 32 CS 32 CS 33 CS 33

Number of sections 8 9 10 11 12 13 14

Casing(commonparts) PackageRB21111111

Casing, variable parts Package MP2 - - 1 - - 1 -

Package MP3 1 - - 1 - - 1

PackageMP4-111222

Package MP5 - 1 - - 1 - -

Number of sections 8 9 10 11 12 13 14

Cable channel 1 Package CS 41 CS 42 CS 43 CS 44 CS 45 CS 46 CS 47

Number of sections 8 9 10 11 12 13 14

Technical documents

(Content depends upon country) 1Package1111111

02/04/08 - 300016854-001-A P 420

2 Boilers supplied with an assembled body

Manoeuvring the assembled boiler body

To manoeuvre the assembled body, it is possible to use the four

lifting rings located on the frame.

Hydraulic test:

Refer to view 10

Certain parts will have to be removed to carry out the hydraulic test.

Mounting:

For boilers with assembled boiler body, start assembly from figure 16

3 Mounting

Warning : Assemble the boiler in the order given by the

numbers of each figure, in compliance with all the

instructions.

Refer to the applicable price list for any optional features used.

Tools required

- 1 22 box spanner

- 1 Phillips screwdriver

- 1 hammer

- 1 putty gun

- 1 stanley knife

- 13 - 19 - 24 spanners

- 1 Allen key

- JDTE or JDTE Plus assembly tool

4P 420 02/04/08 - 300016854-001-A

Boilers supplied with an assembled body

•Hydraulic test:

Refer to view 10

Certain parts will have to be removed to carry out the hydraulic test.

•Mounting:

For boilers with assembled boiler body, start assembly from figure 16

For boiler supplied with the boiler body in bulk

Hydraulic test: Refer to view 10

Mounting: Assembly of the sections is done from back to front

as shown below, beginning with assembly view 1

Front - Rear

Boiler type Rear section Special intermediate

section

Normal intermediate

section Front section

P 420-8 1151

P 420-9 1161

P 420-10 1171

P 420-11 1181

P 420-12 1191

P 420-13 11101

P 420-14 11111

02/04/08 - 300016854-001-A P 420

1 Assembly of the base frame, delivered unassembled

M001233

M001234

6P 420 02/04/08 - 300016854-001-A

2 Fitting the brackets

Front - Rear

P 420-8 - P 420-10 - P 420-12 - P 420-14

P 420-9 - P 420-11 - P 420-13

`Fit the 2 rear holding brackets and secure them to the frame.

Use the corresponding holes following the indication on the frame.

`Position the lower insulation (fabric to the top) package CS 51 to CS 57. If necessary, adapt the length of or fold the lower insulation after

completing assembly of the casing.

3 Positioning the frame and the rear section

Establish the location of the frame on the basis of the opening direction of the furnace door and the length of the burner.

Position the rear section on the frame and prop it up.

Affix it to the brackets (2 screws HM 12x40/40 + 4 washers L12 + 2 nuts HM12).

Around every 100 mm, place points of silicon mastic (1 tube delivered with the accessories package CS 20) in the leak proofing groove in

the section using a gun.

Carefully introduce the leak proof thermocord into the leak proofing groove.

do not pull on the seal while inserting it. Otherwise, you may stretch it and reduce its thickness. You must not make the junction

point with the thermocord in the lower part of the section.

02/04/08 - 300016854-001-A P 420

Handle the nipples with gloves, there might be sharp

edges.

- Clean the bores and nipples. Coat with the lubricant supplied with

the sections.

(1) Sandpaper

(2) Lubricant (Supplied)

- Gently push in the 2 nipples.

8P 420 02/04/08 - 300016854-001-A

6 Assembling the sections

A : Thermocord

Special intermediate section in front of rear section.

Place the first special intermediate section, making sure that it is turned in the right direction, i.e. with the flattening groove against the

thermocord.

For safety reasons, insert an upper assembly rod (loose boiler body accessories package) into the holes in the 2 sections.

Push the section gently and simultaneously on the 2 nipples of the rear section with a hammer and a piece of wood positioned in line with

the bores.

02/04/08 - 300016854-001-A P 420

- Put the assembly tool in position.

- Tighten gradually so as to bring together the upper and lower connections evenly and simultaneously.

- Fit the remaining sections one by one in the order shown, proceeding as per the views 3-4-5-6.

-Leave the assembly tool in place.

10 P 420 02/04/08 - 300016854-001-A

9 Fitting the upper and lower assembly rods and the upper casing

supports

(1) Front - (2) Rear

- Fit the upper assembly rods (boiler body accessories) in the order

shown in the diagram above. Place the expansion spring and its

washer on each rod at the rear. Stop tightening the nuts when

the free space between the threads is around 2 mm.

- Fit the upper casing supports (package CS13) and the upper

cross-bars (package CS10-11-12-14) with the assembly rods

(boiler body accessories package) as per the details A-B-C-D.

- Fit the lower assembly rods in the order shown in the diagram.

- Remove the assembly tool.

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