Renard-Plus TR24 Manuale utente
TR24 Controller
Aug 2016
Board Version 1.00 (v.1_05032013)
Document Rev 1.13
Renard-Plus, Salem, Oregon 97302
© 2011-2015 Renard Plus. All rights reserved.
Published 2016
Printed in United States
Renard-Plus (“Developer”) has made every effort to ensure the accuracy of this document. Developer makes no warranties with respect to
this documentation and disclaims any implied warranties of merchantability and fitness for a particular purpose. The information in this
document is subject to change without notice. Developer assumes no responsibility for any errors that may appear in this document.
The information contained herein is the exclusive and confidential property of Renard Plus, except as otherwise indicated.
We wish to also thank the Do It Yourself Community for the inspiration it has given us in the development of this product.
Trademarks: the Renard Plus logo are trademarks of Renard Plus. All other trademarks acknowledged.
Renard Plus
www.renard-plus.com
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Renard Plus TR24 Controller
Board Version 1.00
Table of Contents
TABLE OF CONTENTS...................................................................................................................................................2
1. INTRODUCTION TO RENARD .............................................................................................................................3
2. OVERVIEW OF RENARD PLUS TR24 .................................................................................................................4
3. ASSEMBLY INSTRUCTIONS................................................................................................................................5
3.1 RENARD PLUS TR24 BOM /PARTS LIST ..............................................................................................................5
3.1.1 Transformer Options ...............................................................................................................................6
3.1.2 TR24 Heatsink.........................................................................................................................................7
3.1.3 TR24 Enclosure.......................................................................................................................................7
3.2 PARTS ASSEMBLY................................................................................................................................................8
3.2.1 First Things First......................................................................................................................................8
3.3 TR24 ASSEMBLY GUIDE ......................................................................................................................................9
3.3.1 Select Voltage Setting.............................................................................................................................9
3.3.2 Install Resistors.....................................................................................................................................10
3.3.3 Install By-pass Caps and Diodes ..........................................................................................................12
3.3.4 Install IC Sockets...................................................................................................................................13
3.3.5 Install IC Headers..................................................................................................................................14
3.3.6 Install Misc. Parts ..................................................................................................................................15
3.3.7 Initial Testing .........................................................................................................................................19
3.3.8 Install IC’s ..............................................................................................................................................20
3.3.9 Picture of Finished Board......................................................................................................................21
4. FINISHING STEPS...............................................................................................................................................22
4.1 PROGRAMMING THE PIC....................................................................................................................................22
4.2 JUMPER SETTINGS /HEADERS............................................................................................................................22
4.2.1 JP1 RS485 Terminator..........................................................................................................................22
4.2.2 JP2 RenW / XBee Header.....................................................................................................................22
4.2.3 JP3 PIC Bypass / DMX .........................................................................................................................23
4.2.4 Programming (ICSP Header)................................................................................................................23
4.2.5 Ground and +5 Test Points...................................................................................................................23
4.3 CONNECTING THE RENARD TO YOUR PC.............................................................................................................24
4.3.1 RJ45 Wiring...........................................................................................................................................24
4.3.1 DMX wiring............................................................................................................................................24
4.3.2 Computer Setup ....................................................................................................................................25
4.4 FINAL TESTING ..................................................................................................................................................25
4.4.1 Diagnostic LED Status Lights................................................................................................................25
4.4.2 Test Procedure......................................................................................................................................25
5. PARTS PLACEMENT DIAGRAM........................................................................................................................26
6. NOTES .................................................................................................................................................................27
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Page 3 of 27
Renard Plus TR24 Controller
Board Version 1.00
1. Introduction to Renard
Renard is the name of a “do-it-yourself” (DIY), computer-controlled, PIC-based dimmer light
control concept. It also refers to a family of dimming controllers that have been designed and built
based on this concept.
The Renard design concept was originally described by Phil Short in the Simple PIC-Based 8-Port
Dimmer 'How-To' on the http://computerchristmas.com website. Since then there have been many
enhancements and new designs based on this hardware. There have been many contributors to
advancing Renard technology including M. Macmillan, D. Davis, P. Rogers, T. Straub, D. Haberle,
A. Williams and others
Renard controllers typically rely on a separate computer running a light sequencing program to
send it real-time sequences of controller commands to sequence the lights. The computer
communicates with the Renard via RS232, RS485, or wireless (depending on the design) and the
Renard controls the lights either through built-in power control (power is output directly to the
lights), or via separate “SSRs” (solid state relays supply the power when commanded by the
controller).
Renard
Renard SSR
SSR
SSR
SSR
SSR
Example Renard configurations
Output of the Renard can be either control signals (to an SSR), direct AC line voltage (110,
100/220, or 220), or DC voltage depending on the design.
Renard is a DIY hobbyist effort and there is a vast amount of products and related peripherals to
select from including the Renard Plus Strip Controller. To obtain a specific design, there might be
“buy a parts kit and/or blank PCB” offering at a site (such as from www.renard-plus.com), “etch it
yourself” files for true DIY, or coop/group buys for kits and PCBs also in forums (like
DIYChristmas.org).
Renard Plus
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Renard Plus TR24 Controller
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2. Overview of Renard Plus TR24
This guide covers the Renard Plus TR24. This board is designed to take “Renard” serial
communications via RS485 from a control computer, and output line level AC to directly power
lights/and light strings. The board outputs 24 individually controllable/dimmable channels. The
Feature
Detail
Name
Renard Plus TR24
Target use
AC line level light control
Channel Count
24
Power input
110v or 220v line level AC
Power output
Yes –direct line level AC out –2 banks @
15A max each, 4A max per channel up to
bank max
Dimmable?
YES –PWM
Status Indicators?
YES
Channel Indicators?
NO
Control Input –Renard
YES –RS485, RS232 or optional wireless
Control Input –DMX
Planned
Daisy-chain output
YES –Renard RS485 pinout
Wireless
Option –w/add-on Xbee Snap-In board
On board programming
Yes through ICSP connector
Enclosure
CG1500
Heatsink?
Options –see template
Renard Plus
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Page 5 of 27
Renard Plus TR24 Controller
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3. Assembly Instructions
This section covers the construction of the Renard Plus TR24 controller board. It approaches
these tasks as a learning exercise for new builders, so that they can develop proficiency and self-
confidence. The project itself is quite simple and if you follow the steps carefully, you should have
a working controller when you are done. Additional information and guides on techniques and
tools can be found in the “Tools and Parts ID Guide” at:
www.renard-plus.com/files/Tools_and_Parts_ID_Guide.pdf
3.1 Renard Plus TR24 BOM / Parts List
The following is the Bill Of Material for building the Renard Plus TR24. The link to the Mouser
project is: http://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=587c062e79
Picture
Designators
Description
Qty
Mouser P/N
For 110v operation
R1-12,
R48-59 -and-
180 ohm resistor 1/8 watt
operation -and-
24
299-180-RC
-and-
R30, R35
330 ohm resistor 1/8 watt
2
299-330-RC
-OR for 220v-
R1-12, R30, R35
R48-59
330 ohm resistor 1/8 watt
26
299-330-RC
R13-R24, R36-R47
680 ohm resistor 1/8 watt
24
299-680-RC
R25, R26, R28, R31,
R32
1k ohm resistor 1/8 watt
5
299-1k-RC
R27
120 ohm resistor 1/8 watt
1
299-120-RC
R29, R33
27k ohm resistor 1/8 watt
2
299-27k-RC
R34
10k ohm resistor 1/8 watt
1
299-10k-RC
D1
1N5229 (4.3v) zener diode
1
78-1N5229B
D2
1N5239 (9.1v) zener diode
1
78-1N5239B
C1
1000uf 25V Electrolytic Cap
1
647-UVZ1E102MPD
C3
220uf 25V Electrolytic Cap
1
647-UVZ1E221MPD
C2, C4, C5, C6, C7
.1uf cap
5
81-RDER71H104K0K103B
CH1 –CH24, AC IN,
and AC IN
Terminal Blocks 5.08MM PCB
24
571-2828372
ACIN_1, and ACIN_2
Terminal Blocks 5.08MM PCB
2
571-7969492
J1-J2
Modular Jacks 8 PCB TOP
ENTRY
2
571-5556416-1
IC3
40 pin IC Socket
1
Opt.
517-1-390262-5 or
649-DILB40P223TLF
IC4
8 pin IC socket (optional)
1
Opt.
571-1-2199298-2 or
517-4808-3004-CP
M1-M24, IC1
6 pin IC sockets (optional)
25
Opt.
571-1-2199298-1
ICSP, JP1, JP2, JP3
16 pin header cut to fit
1
571-16404526
Renard Plus
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Page 6 of 27
Renard Plus TR24 Controller
Board Version 1.00
Shunts for “RenW Snap In”,
“Bypass”, and TERM
3
649-63429-202LF
T1-T24
Triac 6AMP snubberless
24
511-BTA06-600CW
IC1
H11AA1
1
782-H11AA1
IC2
LM7805CT voltage regulator
1
512-LM7805CT
IC3
PIC Microcontrollers (MCU)
PIC18F4520 or 4620 and 4525
1
579-PIC18F4520-I/P
IC4
65LBC179
1
595-SN65LBC179P
IC5 (BR1)
4 pin Bridge rectifier 1amp dip
1
625-DF02MA-E3
M1-M24
Triac Output Optocouplers
MOC3023
24
859-MOC3023
STATUS
Yellow 5 MM LED
1
78-TLHY5405
PWR
Red 5 MM LED
1
78-TLHR5401
RX TX
Green 5 MM LED
1
78-TLHG5401
F1, F2
Fuse Clips and Holders PC
FUSE CLIP 5 MM
4
534-3517
F1, F2
5mm x 20mm 125VAC 12.5A
2
693-0034.3128.TR
F1. F2
Fuse Cover (optional)
2
Opt.
534-3527C
TR-1
Transformer
Pri.=115/230volts
Sec.=8volts 800ma.
1
838-3FD-416
(See other options in the
next section)
3.1.1 Transformer Options
The Parts list above only calls out one of the many transformers that can be used on this
controller board. The following are other transformers that can be used:
Primary Winding Secondary Winding Mouser Part Number
Mouser P/N
Primary
Volts (AC)
Sec. Volts
(AC)
Current
(ma)
Dual
Voltage
838-3FD-412
115 / 230
6.3
1000
838-3FD-416
115 / 230
8.0
800
838-3FD-420
115 / 230
10.0
600
838-3FD-424
115 / 230
12.0
500
838-3FD-312
115 / 230
6.3
400
838-3FD-316
115 / 230
8.0
300
Single
Voltage
838-3FS-412
115
6.3
1000
838-3FS-416
115
8.0
800
838-3FS-420
115
10.0
600
838-3FS-424
115
12.0
500
838-3FS-312
115
6.3
400
838-3FS-316
115
8.3
300
Renard Plus
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Page 8 of 27
Renard Plus TR24 Controller
Board Version 1.00
3.2 Parts Assembly
The Renard Plus TR24 is a fairly simple device to assemble and test. It is easiest if you follow
these instructions, checking off steps as they are performed. This will lead you through the
assembly installing components from shortest/smallest to tallest.
3.2.1 First Things First
1. Begin by inspecting the PCBs to look for any defects such as cracks or breaks. The holes
on the board should be open on both sides. Then inspect and sort out the various parts for
the board.
2. Next inspect and sort out the various parts for the board. Make sure you understand which
parts are which, and things like resistor codes and component orientation. A separate
document on these concepts is available at:
www.renard-plus.com/files/Tools_and_Parts_ID_Guide.pdf
and on other resource sites like Wikipedia.
3. Follow the assembly guide as follows in the next section.
Renard Plus
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Page 9 of 27
Renard Plus TR24 Controller
Board Version 1.00
3.3 TR24 Assembly Guide
3.3.1 Select Voltage Setting
Step
Instructions
TR24
1a
115
VAC
Option
-OR-
If the controller will be used with 115 volt AC
main power, use 2 leftover leads that were
clipped and form them to individually jumper the
two sets of “115”positions near the transformer.
Note: DO NOT JUMPER ALL
of the voltage selection pads.
Use one set or the other!
Note: R1-R12 and R48-R59 will be 180 ohm
for this option in step 2a.
1b
220
VAC
Option
If the controller will be used with 220 VAC main
power, only jumper the “230”position.
Note: DO NOT JUMPER ALL
of voltage selection pads.
Note: R1-R12 and R48-R59
will be 330 ohm for this option in step 2b.
Renard Plus
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Page 10 of 27
Renard Plus TR24 Controller
Board Version 1.00
3.3.2 Install Resistors
Resistors do not have a specific orientation and can be installed either direction. The VALUE is
important and that is indicated by the colored strips. See the Tools and Parts ID document on
www.renard-plus.com for details.
Step
Instructions
TR24
2a
-OR-
For 110v operation, Install 24 of 180 ohm
resistors (brown-gray-brown) at locations R1-
R12, and R48-R59. Solder and clip leads.
2b
For 220v operation Install 24 of 330 ohm
resistors (orange-orange-brown) at locations R1-
R12, and R48-R59. Solder and clip leads.
3
Install 24 of 680 ohm resistors (blue-gray-brown)
at locations R13-R24 and R36-R47. Solder and
clip leads.
4
Install 5 of 1K ohm resistors (brown-black-red) at
locations R25, R26, R28, R31, and R32. Solder
and clip leads.
Indice
Altri manuali Renard-Plus Controllori
