Renishaw RETROSCAN Manuale utente

H-2000-5195-03-A

Installation Guide

RETROSCAN

SCANNING SYSTEM FOR

MACHINE TOOLS

Renishaw plc, New Mills, Wotton-under-Edge, Gloucestershire, United Kingdom.

Telephone: +44 (0) 1453 524524 07000 (RENISHAW)

Fax: +44 (0) 1453 524901 Telex 437120 RENMET G

email: uk@renishaw.co.uk Internet: http://www.renishaw.com

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in

any form or by any means, electronic or mechanical, for any purpose, without the express permission of Renishaw plc.

Renishawis a registered trademark of Renishaw plc.

CHANGES TO EQUIPMENT: Renishaw reserve the right to change its equipment without obligation to change equipment

previously sold.

WARRANTY: Equipment requiring attention under warranty must be returned to your supplier. No claims will be considered

where equipment has been incorrectly installed or misused, or where repairs or adjustments have been attempted by

unauthorised persons. Prior consent must be obtained in instances where Renishawequipment is to be substituted or

omitted. Failure to comply with this requirement will invalidate the warranty

PATENTS: Features of the RenishawRETROSCAN Retrofit Scanning System for Machine Tools are subject to the following

patents and patent applications:

EP 407489

JP 502608/1991

US 5088208

This product has been tested to the following European Standards:

BS EN 50081-2

BS EN 50082-2

It complies with the relevant essential health and safety protection requirements of the following EC Directives:

89/336/EEC, 91/263/EEC, 92/31/EEC (EMC), 93/68/EEC (CE Marking)

All relevant safety information, including that incorporated in this Installation Guide must be observed.

FCC

Information to User (FCC Section 15.105)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC

rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated

in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not used in

accordance with this Installation Guide, may cause harmful interference to radio communications. Operation of this equipment

in a residential area is likely to cause harmful interference, in which case you will be required to correct the interference at your

own expense.

Information to User (FCC Section 15.21)

The user is cautioned that any changes or modifications, not expressly approved by Renishaw plc or authorised representative,

could void the user’s authority to operate the equipment.

Special Accessories (FCC Section 15.27)

The user is cautioned that any peripheral device installed with this equipment, such as a computer, must be connected with a

high-quality shielded cable to ensure compliance with FCC limits.

Before you begin 1

Table of contents

BEFORE YOU BEGIN .........................................................................................................20

Support services ............................................................................................................................. 22

The Renishaw Group world-wide .................................................................................................. 22

The Renishaw product support network........................................................................................ 22

Product support world-wide........................................................................................................... 22

TRACECUT software support hotline ........................................................................................... 22

Product support within the United Kingdom and Republic of Ireland ............................................ 23

Calling a Renishaw subsidiary company....................................................................................... 23

Renishaw subsidiary companies...................................................................................................23

Welcome to Renishaw’s RETROSCAN scanning system for machine tools ............................ 26

SYSTEM DESCRIPTION....................................................................................................1-1

Description of the RETROSCAN scanning system..................................................................... 1-2

The SP2-1 scanning probe ...................................................................................................... 1-4

The probe interface card (CC1 and CC5)................................................................................ 1-4

TRACECUT ............................................................................................................................. 1-6

Technical data................................................................................................................................. 1-7

SP2-1 scanning probe.................................................................................................................. 1-7

Probe dimensions .................................................................................................................... 1-7

Probe cable assembly (PL79).................................................................................................. 1-9

Probe cable assembly (PL127)................................................................................................ 1-9

SYSTEM INSTALLATION...................................................................................................2-1

Installing the RETROSCAN scanning system to your machine tool and

personal computer ......................................................................................................................... 2-2

Installing the SP2-1 scanning probe to your machine tool ........................................................... 2-3

Assembling the clutch assembly to the SP2-1 probe .............................................................. 2-3

Assembling the SP2-1 probe and attached clutch assembly to your machine tool ................. 2-8

Installing the probe interface card in your personal computer ..................................................... 2-9

Preparation of the CC1 probe interface card........................................................................... 2-9

Preparation of the CC5 probe interface card......................................................................... 2-11

Installation of the probe interface card................................................................................... 2-13

Connecting your SP2-1 probe to your probe interface card....................................................... 2-14

Connecting your PC to the machine tool’s controller ................................................................. 2-17

Installing TRACECUT on your PC.............................................................................................. 2-19

Assembling the TRACECUT dongle for your PC................................................................... 2-19

Installing the TRACECUT software on your PC..................................................................... 2-20

Downloading TRACECUT 23a service pack 1 ...................................................................... 2-20

Calibrating your RETROSCAN scanning system...................................................................... 2-21

2 Before you begin

Table of figures

Figure 1 - RETROSCAN scanning system for machine tools (typical) .................................................. 21

Figure 2 - Components of the RETROSCAN scanning system............................................................. 27

Figure 1.1 - RETROSCAN scanning system (primary components) ....................................................1-3

Figure 1.2 - The SP2-1 scanning probe................................................................................................1-5

Figure 1.3 - The probe interface card ...................................................................................................1-5

Figure 1.4 - SP2-1 scanning probe dimensions....................................................................................1-7

Figure 2.1 - Assembling the clutch assembly to the SP2-1 probe ........................................................2-5

Figure 2.2 - Probe interface card (CC1) switch settings .....................................................................2-10

Figure 2.3 - Probe interface card (CC5) switch settings .....................................................................2-12

Figure 2.4 - Connecting the SP2-1 probe to the probe interface card ................................................2-15

Figure 2.5 - Connecting your PC to your machine tool’s controller.....................................................2-18

Figure 2.6 - TRACECUT dongle (typical)............................................................................................2-19

List of associated publications

Title Publication Number

SP2-1 Installation Guide H-2000-5110

SP2-1 User’s Guide H-2000-5115

Before you begin 3

Consolidated list of warnings and cautions

WARNINGS

1. INSTALLATION OF THE RETROSCAN SCANNING SYSTEM MUST ONLY

BE UNDERTAKEN BY FULLY QUALIFIED PERSONNEL WHO ARE FULLY

CONVERSANT WITH ALL SAFETY PROCEDURES AND LEGISLATION IN

FORCE IN THE COUNTRY OF USE.

CAUTIONS

1. OBSERVE ANTI-STATIC PRECAUTIONS AT ALL TIMES. FAILURE TO

ADEQUATELY PROTECT AGAINST STATIC DISCHARGE CAN RESULT IN

DAMAGE TO THE PROBE INTERFACE CARD.

2. TO AVOID DAMAGE TO THE PROBE OCCURRING WHEN TRAVELLING

IN THE Z AXIS IT IS IMPORTANT TO ENSURE THAT, WHEN SELECTING

A SOCKET CAPSCREW OR FIXED LOCATION INTO/AGAINST WHICH

THE PIN ASSEMBLY CAN BE LOCATED, THE CHOSEN LOCATION WILL

TRAVEL IN THE Z DIRECTION WITH THE SPINDLE.

3. THE PROBE INTERFACE CARD IS SUBJECT TO DAMAGE BY STATIC

DISCHARGE. IT IS THEREFORE RECOMMENDED THAT THE USE OF AN

ANTI-STATIC WRISTBAND, CONNECTED TO A SUITABLE EARTH POINT,

IS EMPLOYED WHENEVER THE CARD IS HANDLED. MOVEMENT,

WHICH CAN GENERATE STATIC ELECTRICITY, SHOULD ALSO BE KEPT

TO A MINIMUM.

4. THE FOLLOWING INSTRUCTIONS ARE OF A GENERAL NATURE. FOR

SPECIFIC INFORMATION/INSTRUCTIONS ON HOW THE PROBE

INTERFACE CARD MUST BE INSTALLED INTO YOUR PERSONAL

COMPUTER (PC), REFER TO THE USER/TECHNICAL REFERENCE

MANUAL SUPPLIED WITH YOUR PC.

5. WHEN ROUTING THE PROBE CABLE ASSEMBLY FROM YOUR SP2-1

PROBE TO YOUR PC, IT IS ESSENTIAL THAT THE CABLE IS KEPT WELL

AWAY FROM MOVING PARTS WHICH MAY SNAG, ENTANGLE, TRAP OR

SEVER IT WHEN THE MACHINE TOOL IS IN MOTION. IT IS ALSO VERY

IMPORTANT THAT SUFFICIENT ‘SLACK’ IS PROVIDED TO ALLOW THE

MACHINE TOOL TO MOVE WITHIN ITS ENTIRE OPERATING ENVELOPE

WITHOUT CAUSING ANY STRAINING OF THE CABLE.

4 Before you begin

FRANCAIS

Liste des conseils et avertissements

AVERTISSEMENTS

1. SEULS DES TECHNICIENS QUALIFIES CONNAISSANT TOUTES LES

PROCEDURES ET REGLES DE SECURITE EN VIGUEUR DANS LE PAYS

D’EXPLOITATION SONT AUTORISES A INSTALLER LE SYSTEME DE

DIGITALISATION RETROSCAN.

CONSEILS

1. TOUJOURS SUIVRE LES REGLES DE PROTECTION CONTRE LES

CHARGES ELECTROSTATIQUES. LA CARTE D’INTERFACE PALPEUR

(CC1) RISQUE D’ETRE ENDOMMAGEE EN CAS DE NON RESPECT.

2. SI LE PALPEUR EST EQUIPE D’UN SYSTEME ANTI-ROTATION, IL EST

IMPORTANT POUR NE PAS ABIMER LE PALPEUR QUE LE POINT

D’ATTACHE DE L’INDEX SOIT SOLIDAIRE DE L’AXE DES Z ET SE

DEPLACE AVEC LUI.

3. LA CARTE D’INTERFACE DU PALPEUR EST SENSIBLE AUX CHARGES

ELECTROSTATIQUES. NOUS RECOMMANDONS DONC D’UTILISER UNE

DRAGONNE ANTISTATIQUE CORRECTEMENT MISE A LA TERRE POUR

MANIPULER LA CARTE. COMME LES MOUVEMENTS CREENT DE

L’ELECTRICITE STATIQUE, ILS DOIVENT ETRE REDUITS AU MINIMUM.

4. LES INSTRUCTIONS CI-APRES SONT DE CARACTERE GENERAL. POUR

TOUTE INFORMATION/INSTRUCTION SPECIFIQUE CONCERNANT

L’INSTALLATION DE LA CARTE D’INTERFACE PALPEUR SUR VOTRE PC,

VEUILLEZ CONSULTER LE MANUEL DE L’UTILISATEUR/LA NOTICE

TECHNIQUE LIVRES AVEC VOTRE PC.

5. LORS DE L’INSTALLATION DU CABLE DU SP2-1, IL EST ESSENTIEL

D’ELOIGNER LE CABLE DES PIECES MOBILES SUSCEPTIBLES DE

L’USER, L’EMBROUILLER, LE BLOQUER OU LE COUPER LORSQUE LA

MACHINE-OUTIL EST EN SERVICE. IL EST AUSSI TRES IMPORTANT DE

DONNER ASSEZ DE MOU AU CABLE POUR QUE LA MACHINE-OUTIL

PUISSE SE DEPLACER DANS SON PERIMETRE D’EXPLOITATION SANS

CONTRAINTE POUR LE CABLE.

Before you begin 5

ITALIANO

Sommario delle avvertenze e degli avvertimenti

AVVERTENZE

1. LE OPERAZIONI DI INSTALLAZIONE DEL SISTEMA DI SCANSIONE

RETROSCAN DEVONO ESSERE ESCLUSIVAMENTE ESEGUITE DA

PERSONALE SPECIALIZZATO E AL CORRENTE DELLE PROCEDURE E

DELLA LEGISLAZIONE ANTINFORTUNISTICA VIGENTE NEL PAESE

D'INSTALLAZIONE.

AVVERTIMENTI

1. OSSERVARE SEMPRE LE PRECAUZIONI PER EVITARE IL FORMARSI DI

SCARICHE ELETTROSTATICHE. L'INOSSERVANZA DI QUESTA

ISTRUZIONE POTREBBE AVERE LA CONSEGUENZA DI DANNEGGIARE

LA SCHEDA INTERFACCIA DELLA SONDA.

2. ONDE EVITARE DANNI ALLA SONDA IN FASE DI SPOSTAMENTO

SULL'ASSE Z, ALL'ATTO DELLA SELEZIONE DI UNA VITE A BRUGOLA O

DI UN PUNTO IN CUI O CONTRO IL QUALE SISTEMARE LA SPINA DI

APPOGGIO, E' ESSENZIALE CHE LA POSIZIONE PRESCELTA SI SPOSTI

LUNGO L'ASSE Z INSIEME AL MANDRINO.

3. LA SCARICA STATICA PUÒ DANNEGGIARE LA SCHEDA INTERFACCIA

DELLA SONDA. SI CONSIGLIA QUINDI DI INDOSSARE UN CINTURINO

ANTI-STATICO, COLLEGATO A UN PUNTO DI MASSA IDONEO, OGNI

VOLTA CHE SI DEVE MANEGGIARE LA SCHEDA. CERCARE ANCHE DI

CONTENERE AL MINIMO I MOVIMENTI, DATO CHE QUESTI CREANO

ELETTRICITÀ STATICA.

4. LE SEGUENTI ISTRUZIONI SONO DI NATURA GENERICA. PER I

DETTAGLI RELATIVI ALLE ISTRUZIONI DI INSTALLAZIONE DELLA

SCHEDA INTERFACCIA SONDA SUL VOSTRO PERSONAL COMPUTER

(PC), CONSULTARE IL MANUALE D'USO E DI RIFERIMENTO FORNITO

INSIEME AL PC.

6 Before you begin

ITALIANO

Sommario delle avvertenze e degli avvertimenti (continua)

AVVERTIMENTI

5. PER LA SISTEMAZIONE DEL CABLAGGIO FRA LA SONDA SP2-1 ED IL

PERSONAL, E' IMPORTANTE TENERE IL CAVO A DISTANZA DA

COMPONENTI IN MOVIMENTO CHE POTREBBERO INTRAPPOLARLO,

AVVOLGERLO O PERSINO TAGLIARLO QUANDO LA MACCHINA E' IN

FUNZIONE. E' IMPORTANTE ANCHE LASCIARE UNA RICCHEZZA CAVO

CHE CONSENTA ALLA MACCHINA DI SPOSTARSI SENZA FORZARLO

ENTRO IL VOLUME OPERATIVO DI LAVORO.

Before you begin 7

ESPAÑOL

Lista de advertencias y precauciones

ADVERTENCIAS

1. LA INSTALACION DEL SISTEMA DE COPIADO RETROSCAN SOLO DEBE

SER REALIZADA POR PERSONAS PLENAMENTE CUALIFICADAS QUE

CONOZCAN BIEN TODOS LOS PROCEDIMIENTOS DE SEGURIDAD Y LA

LEGISLACION VIGENTE EN EL PAIS DE USO.

PRECAUCIONES

1. RESPETAR LAS PRECAUCIONES ANTIESTATICAS EN TODO MOMENTO.

DE NO TOMAR LAS PRECAUCIONES ADECUADAS CONTRA LA

DESCARGA DE ELECTRICIDAD ESTATICA SE CORRE EL RIESGO DE

DAÑAR LA TARJETA DE INTERCONEXION DE LA SONDA.

2. PARA EVITAR QUE LA SONDA SUFRA DAÑOS A LA HORA DE

DESPLAZARSE EN EL EJE VERTICAL, ES IMPORTANTE, AL

SELECCIONAR UN CASQUILLO DE ROSCA O LUGAR FIJO EN/CONTRA

EL CUAL EL CONJUNTO DE LA CLAVIJA PUEDA SER LOCALIZADO,

ASEGURAR QUE EL PUNTO ELEGIDO SEA CAPAZ DE DESPLAZARSE

EN DIRECCION VERTICAL JUNTO CON EL HUSILLO.

3. LA DESCARGA DE ELECTRICIDAD ESTATICA PUEDE DAÑAR LA

TARJETA DE INTERCONEXION DE LA SONDA. POR LO TANTO

RECOMENDAMOS EL USO DE UNA MUÑEQUERA ANTIESTATICA,

CONECTADA A UN PUNTO APROPIADO DE CONTACTO CON TIERRA

CADA VEZ QUE LA TARJETA SEA MANIPULADA. EL MOVIMIENTO, QUE

PUEDE GENERAR ELECTRICIDAD ESTATICA, TAMBIEN DEBE

REDUCIRSE AL MINIMO.

4. LAS SIGUIENTES INSTRUCCIONES SON DE CARACTER GENERAL.

PARA INFORMACION/INSTRUCCIONES MAS ESPECIFICAS SOBRE EL

METODO DE INSTALACION DE LA TARJETA DE INTERCONEXION DE LA

SONDA EN SU ORDENADOR PERSONAL (PC), REMITIRSE AL MANUAL

DE REFERENCIA DEL USUARIO/TECNICO QUE SE SUMINISTRA CON EL

PC.

8 Before you begin

ESPAÑOL

Lista consolidada de advertencias y precauciones

(continúa)

PRECAUCIONES

5. A LA HORA DE ORIENTAR EL CONJUNTO DEL CABLE DE LA SONDA

DESDE LA SONDA SP2-1 A SU PC, RESULTA IMPRESCINDIBLE

MANTENER EL CABLE BIEN ALEJADO DE LAS PARTES MOVILES QUE

PODRIAN ENGANCHAR, ENREDAR, PILLAR O CORTARLO CUANDO LA

MAQUINA HERRAMIENTA ESTA EN MOVIMIENTO. TAMBIEN RESULTA

MUY IMPORTANTE ASEGURAR QUE LA MAQUINA HERRAMIENTA

PUEDA DESPLAZARSE DENTRO DEL CAMPO DE OPERACION

COMPLETO SIN QUE SE PRODUZCAN ESTIRONES DEL CABLE.

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