Ricoh FT9101 Guida rapida

RICOH FT9101

FIELD SERVICE MANUAL

LARGE CAPACITY TRAY RT32

FINISHER SR500

PRINTER CONNECTOR UNIT PCU10

KEY COUNTER/PRINTER

CONNECTOR BRACKET KP10

COMPANY, LTD.

Read This First

A few simple symbols and notations are used to help you read faster and find the information you

need. Before you use this guide, glance over this list of special notations and be sure you

understand what they mean.

NOTE

Information under this heading describes helpful hints, restric-

tions, and how to avoid difficulties.

CAUTION

Failure to pay attention to CAUTION notices can

result in damage to the equipment.

WARNING

Warnings are for your safety. Failure to pay

attention to WARNING information can be

dangerous to you and others.

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the copier and peripherals,

make sure that the copier power cord is unplugged.

2. The wall outlet should be near the copier and easily accessible.

3. Note that some components of the copier are supplied with electrical

voltage even if the main switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers

off or open while the main switch is turned on, keep hands away from

electrified or mechanically driven components.

5. The inside and the metal parts of the fusing unit become extremely hot

while the copier is operating. Be careful to avoid touching those

components with your bare hands.

HEALTH SAFETY CONDITIONS

1. Never operate the copier without the ozone filter installed.

2. Always replace the ozone filter with the specified one at the specified

interval.

3. Toner and developer are non-toxic, but if you get either of them in your

eyes by accident, it may cause temporary eye discomfort. Try to remove

with eye drops or flush with water as first aid. If unsuccessful, get medical

attention.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The copier and its peripherals must be installed and maintained by a

customer service representative who has completed the training course

on those models.

2. The main control board has a lithium battery which can explode if handled

incorrectly. Do not replace the battery. Do not recharge, or burn this

battery. Used batteries must be handled in accordance with local

regulations.

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate the toner cartridge or the used toner. Toner dust may

ignite suddenly when exposed to open flame.

2. Dispose of used toner, developer, and organic photoconductors

according to local regulations. (These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries (main control boards) in order to

dispose of them later, do not put more than 100 batteries (main control

boards) per sealed box. Storing larger numbers or not sealing them apart

may lead to chemical reactions and heat build-up.

SECTION 1

OVERALL MACHINE INFORMATION

1. INSTALLATION

1.1 Installation Requirements

1.1.1 Delivery and installation work flow

Installation environment, floor strength

Installation

condition check

Operation check as far as the

machine stand-by condition

Machine power on

Delivery

Clamp removal

Main body setup

Installation of peripherals

Machine operation check

User guidance

Space around machine, delivery route

Power supply

The user’s acceptance of the limited items

for using the machine (See User Guidance

Items section for the limited items.)

Supply developer

Supply cleaning carrier

Set OPC belt

Supply silicon oil

Install power plug and cord

Leveling

Installing original stacker

Installing sub-tray

Installing toner cartridge

Setting copy paper

1 July 1994 Installation Requirements

1-1

1.1.2 Environment

Select the conditions which fully satisfy the following items at installation.

1. Avoid a place exposed to direct sunlight or other strong light (should be below 1500 lux).

2. Avoid locations with high temperatures or high humidity, or low temperatures and low

humidity. (Standard range of temperature and humidity: 10oC to 30oC, 15% to 90%)

3. Avoid places with hot air or strong heat sources.

4. Avoid locations subject to abrupt temperature changes.

5. Avoid small or dusty rooms.

6. Avoid poorly ventilated locations. (Air turnover should be 3 times or more per hour per

person.)

7. Install the machine flat on the floor. It must be level within 5 mm front to rear and 5 mm left

to right. This is mainly to prevent affecting the tracking operation of the OPC belt.

8. Align the position of the LCT and finisher with the copier. First, adjust the height of

peripherals on the basis of the exterior covers position. Finally, align the paper transport

guide plate height between each unit. This is to prevent paper misfeeds where each unit

connects.

9. The unit must be installed on a floor which can support its total weight: copier including ADF

482 kg, finisher 77 kg, and LCT 75 kg.

10. Provide enough space, 100 cm in front, 60 cm in rear and 30 cm on both sides for operation

and service. No fluorescent lights should be installed above the operation unit. (This is to

make it easier to see the operation display.)

1.1.3 Power connection (For the European version machine only)

1. Plug

The plug must be approved under the TÜV safety standard and for a three-phase power supply.

2. Power supply cord

The cord must be approved under the TÜV safety standard and have five wires inside. The

cross-sectional area of each wire must be 2.5 mm2, and the outside diameter of the cord must

be 14 to 18 mm. (The capacity must be over 600 volts and 16 A for each phase.) The length

must be 5 m or less even if an extension cord is used.

1.1.4 Transportation

Remove the operation unit before

transporting the copier if the copier cannot

get into the elevator or copy room. This

reduces depth to 775 mm from 830 mm.

Remove the cardboard packing in advance.

1. Remove four screws (M4 x 6) from the operation

unit.

2. Remove the connector for the operation unit and

remove the operation unit.

CAUTION

Never carry the copier side down.

Connector

4 screws (M4 x 6) Operation unit

Installation Requirements 1 July 1994

1-2

1.2 Copier Installation

1.2.1 Accessory list

Name Diagram Quantity Use

Developer vessel

Cleaning carrier vessel

Cleaning carrier magnet

1 of each To collect the developer and cleaning carrier.

Vessel rail

2 To set the developer vessel.

Original stacker

1 To receive originals from the ADF.

OPC belt

Leveling shoe

4 For the docking position adjustment.

Original back fence

1 To install on the original stacker.

Development unit

grounding harness

1 To avoid damage of the image density sensor board

when a vacuum cleaner is used.

Tray fences fixing plate 3 To fix the paper tray side fences.

Syringe

1 To apply silicon oil in the fusing unit.

Plated screw M 4 x 8 4 To secure the vessel rails.

Counter reset key

1 To reset the total counter to 0.

Printer interface board 1 To connect a printer using service tool [6]. These

parts are needed when the optional printer

connector unit is installed. Keep these parts for

future use.

Short printer harness

Long printer harness

1 To connect a printer using service tool [6].

NOTE

When the optional finisher is not used, the sub-tray (P/N-A0291460) must be ordered and used.

Sub-tray 1 To receive copies fed out. (Not required when the

sorter is used.)

1 July 1994 Copier Installation

1-3

1.2.2 Removing the clamps

1. Remove the cushions from the paper feed tray, the

cushion from the copy tray, and the strips of

filament tape from the exterior.

2. Open the center door and remove the 7 strips of

filament tape and a cushion from the transport unit.

3. Remove the right cover (2 screws). Then, remove

the clamps from tray 1, tray 2 and tray 3 using a

slot head screwdriver.

ADF

Cushions (2)

Cushion Cushions (3)

Center door Cushion

Clamp

Right cover

Copier Installation 1 July 1994

1-4

4. Take off the left cover and remove the red bracket

holding the second mirror.

5. Remove the protective sheets of the exposure

glass and copy tray.

6. Remove the strips of filament tape from the duplex

unit.

Protective sheet Copy tray

Filament tape

Holder bracket

1 July 1994 Copier Installation

1-5

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