Contents
1About this documentation....................................................... 4
2General safety instructions...................................................... 6
2.1 Intended use.........................................................................................................6
2.2 Not permitted.......................................................................................................6
2.3 Machine dangers..................................................................................................6
2.4 Operational hazards.............................................................................................6
2.5 Hazard sources.....................................................................................................6
2.6 Safety equipment.................................................................................................6
2.7 Warning signs at and on the machine or components......................................7
2.8 Residual risks........................................................................................................7
2.9 Safety measures at the installation site .............................................................7
2.10 Notes for the operating company.......................................................................7
2.11 Personnel requirements......................................................................................8
2.11.1 Operator................................................................................................................. 8
2.11.2 Technician............................................................................................................... 8
2.12 Training and instruction.......................................................................................8
2.13 Noise.....................................................................................................................8
3Device description................................................................... 9
3.1 Overview...............................................................................................................9
3.2 Technical data.....................................................................................................10
4Transporting the machine ......................................................11
5Setting up the machine ..........................................................11
5.1 Operating tools...................................................................................................11
5.2 Machine connection..........................................................................................11
5.3 Inserting the belt roll.........................................................................................12
5.4 Cross-section setting..........................................................................................13
5.4.1 Die size setting...................................................................................................... 14
5.4.2 Insulation stripping stage setting........................................................................... 15
5.5 Replacing the belt roll........................................................................................15
5.6 Conductor insertion / conductor cutting..........................................................15
6Menu.....................................................................................16
6.1 Joggingoperation...............................................................................................16
6.2 Counters..............................................................................................................17
6.2.1 Reset daily quantity counter.................................................................................. 17
6.2.2 Service counter..................................................................................................... 17
6.3 Fillinglevel monitoring......................................................................................17
6.4 Test menu...........................................................................................................17
7Maintaining the machine .......................................................18
7.1 Authorised maintenance personnel.................................................................18
7.2 Maintenance notes............................................................................................18
7.3 Lubricant.............................................................................................................18
7.4 Maintenance schedule.......................................................................................19
7.4.1 Daily maintenance................................................................................................. 19
7.4.2 Monthly maintenance ........................................................................................... 19
7.4.3 6-monthly maintenance ........................................................................................ 20
7.5 Replacing the insulation stripping blade ..........................................................22
7.6 Replacing ferrule separating blade...................................................................22
8Troubleshooting.....................................................................24
8.1 Personnel for troubleshooting..........................................................................24
8.2 Machine does not start......................................................................................24
8.3 Ferrules placed too deep in the transportunit................................................25
