Roger Technology B70-2DCHP Manuale utente

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

The following instruction is designed to enable the installer to quickly prove the ROGER brushless swing gate motors

and set the control panel work parameters prior to the final installation. The final commissioning should only be

done in con unction with the correct full relevant ROGER SERIES MOTOR instructions manuals and all the necessary

safeties.

STEP 1)

Check the gates to receive the automation are level, free to swing throughout the full arc open/closed and all hinges

well lubricated. Assemble the std or (heavy duty Fig1) brackets for above ground installations, securely and adhere

to the measurement tables for your motor type. In particullar measurements A&B from the separate motor

installation manual.

STEP 2)

Connect the motor cables XYZ and earth to the XYZ points inside the control panel for each motor respecting that

brushless motors need a minimum of 2.5mm cross section cable size. If the cables to be connected to the motor are

extended over 10 metres in total length, a 4.0mm cross section cable must be used. In the case on ust 1 motor,

connect to

Step 3)

Connect the power supply to the control panel. Press the test button once. The display should read a number on

the display. Example, (27). The system is looking for the safety device input terminal number 27 from the connection

block in Fig.5. Either connect the necessary safety device or link out the terminal number to the nearest COM

terminal on the same block if the safety input displayed is not necessary. Repeat the proceedure and connect the

displayed number to COM or connect the safety device if necessary, until the display reads 00 when the TEST button

is pressed. Fig.6 is an example of how the terminal block may look with some devices linked out.

Photocells

Fig.4

Fig

Fig.2

Fig.5

Fig.3

Fig.6

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

ROGER BRUSHLESS B70/2DCHP Control panel when using FES180/PHOTO180 photocells

The photocells are in pairs, one transmitter and one receiver. They should be mounted 500-600 mm from the ground and face each other

level. Each photocell regardless of type has a 24 AC supply.

The receiving photocell does the switching on and off to the control panel. If the transmitting beam can reach the receiving photocell, there

will be a completed circuit to the main panel and the gate/s will function. If the beam is broken, during operation of closing, the gates will stop

and reopen.

If you are using two pairs of photocells as pictured, the receivers should be crossed on opposite sides so that you do not have two receivers at

the same side. The set on the gate posts (3) are on the outside of the gates.

For this purpose 5 core BT type cable is recommended for use. (CW1128 with conduit) Follow the wiring diagram provided to wire both the

receiver and transmitting photocells. At the control box end, wire the colour coded cables up as per the diagram provided showing a typical

photocell placement.

When the photocells are working and correctly aligned, you should hear a clicking sound from the transmitter when the beam is broken

intermittently. Once wired, place the covers over the photocells and secure the fixing screw. Fill any cable gaps with silicone to prevent

insects from entering the device and interfering with it.

FES180/FOTO180

BIG1/F, photocells.

Jumpers should not

be used.

ROGER B70/2DCHP

Control panel.

Where re uired,

enable

these functions.

See the main manual B70

for

other photocell types.

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

STEP 4)

Using the control panel buttons UP/DOWN, Fig.7 Scroll down to menu 70 Fig.8 and select 1 motor or 2 motors.

Change the parameter using the + - buttons. After a few seconds the board will realise the change automatically.

From the chart in Fig.9, scroll down to A1 , select the correct parameter for the motor you have connected using the

+ - buttons, make sure the panel realises the change. It should do this again automatically after a few seconds of the

change.

(See Fig7b for B70-2DC with dual menu)

Step 5)

Using a hex key tool, and the unlock lever, set the maximum open and closed stop positions of the motor, to give the

correct corresponding gate open and closed positions for each gate as shown in Fig.10. Double check the positions

of the collars by swinging the gate open/closed with the motor unlocked.

Step

Step 6)

You should now be ready to carry out the stroke programming sequence. But first you should check that the motors

are traveling in the correct direction in relation to the control panel. To do this it will be necessary to give the panel a

brief open or close command and compare the command to the movement of the gate direction, but then quickly

turn off the power once you realise the movement. Attach a temporary cable to COM as FIG.11 then, briefly touch

the other end into the AP terminal. The AP terminal is the open command, so the gates should open. Turn off the

power to the panel as soon as you see the movement. If the gates close with the AP input, the gates are going the

wrong way. It will be necessary to swap around any two wires to the incorrect motor (ZYX) as detailed in Fig.2.

Fig.7

Fig.8

Fig.

Fig. 10)

Fig. 11)

Fig.7b

With (B70-

2DCHP), with dual

menu version it

may be ne essary

to toggle into the

extended mode

first.

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

Step 7) THE STROKE PROGRAMMING SEQUENCE (also detailed in the main B70/2DCHP manual)

WARNING! Before proceeding, make sure that:

The doors are in a fully closed position: bring the doors into position by giving a close command, (CH) or with above

ground motors by using the manual un-lock) so that they come right against the mechanical stop. Pay attention to

the position of the lever arm of the BR21 underground motors: it must be properly hooked onto the door. To

facilitate the operation, it is recommended to power off and then restart, so that you can give the close command

regardless of the position of the door: the motor stops automatically when it reaches the mechanical closure stop.

For the program starting from the fully closed position is important because the control unit performs a mapping of

the absorption of current along the entire movement, while opening and then closing. For this reason, if a different

path is detected between opening and closing the program fails and returns an error message of AP PL

If the limit switches are present and connected, the motion stops when they are activated, otherwise the motors will

stop on the motor ad ustable stops or the gate wing stops set.

If you change the value of par. 31 and/or 32 in extended mode it is necessary to repeat the programming.

To enter programming press the PROG button for 4 s.: the display will show AP P- ; at this point, you can

programme the stroke by pressing the PROG button again, or by pressing the radio control button enabled by the

step-by-step function.

The display shows the indication AUTO and motor 1 starts opening, after the phase shift time.

Programming is performed automatically. Wait for the completion of the cycles avoiding crossing the ray of the

photocells or activating other safety devices (safety edges, stop).

The display shows the indication AU TO and motor 1 starts opening, after the phase shift time established in par. 25,

motor 2 is also automatically activated; when the wings both reach the fully open position, stopping on the

mechanical gate stop (or on the limit switch in the case of a motor with an articulated arm) the writing AU TO flashes

on the display for 2 seconds indicating that it is going to close, then the indication AU TO stops flashing and the

closing operation starts. If the program is successfully finished, the display goes back to showing the control and

safety status.

Otherwise, APPE appears (acquisition error) or APPL (path length error) and the program will have to be repeated.

Restoring standard factory parameters.

Turn off the control unit, simultaneously press and hold the UP and DOWN buttons then turn on again while keeping

the buttons pressed. After 4 seconds the display will show the writing rE S- flashing, which indicates that the values

have been restored to factory. N.B.: parameter A1 in extended mode is not restored and should be checked again as

well as the number of motors connected at 70

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

Step 8)

Insert the radio card into the slot on the main PCB.

Push the P1 button once on the radio card, followed by the button on your remote fob that you want to open the

gate fully with. Push the P2 button once on the radio card, followed by the button on your remote fob that you

want to open the gate partially. (PEDESTRIAN)

(Deleting all codes.)

ress the receiver buttons 1 and 2 simultaneously for 4 seconds: 5 fast blinks of the two LEDs indicates total erasure of stored codes.

NOTE: it’s recommended to delete all codes at the first installation before starting storing codes.

Step 9)

Test the system

You can now test run the system with the fob.

If necessary reduce the impact force level with the menus 30 to 33 in the parameters. These settings are explained in

the manufacturers B70/2DCHP manual.

Step 10)

Add in the necessary safety photocells, safety edges and other devices applicable to your installation as explained in

the manufacturers B70/1DCHP manual

Step 11) Enabling Automatic Closing.

Change the parameter A to any number other than 00. Eg. 05 would make the gate auto-close and re-attempt a

further 5 times before remaining open.

The pause time for auto-closing is pre-set to 30 seconds. Use the parameter 1 to change the time.

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

Connecting gate release devices

Volt free release connections only. (The

communication part of the intercom must use its own

power supply)

Check that

powered your

devices will accept

24VDC.

Connection of the inductive loop detector PD132

230VAC

for use as an

exit device.

(All dips off)

Road oop

Roger Technology Swing Gate Brushless B70-2DCHP Control Panel

Quick Start Gui e Exten e Mo e

Connecting magnetic locks

Connecting a 12V time clock

GL Series Mag

locks wiring detail.

N.C (White)

COM (Green) Not

normally

used.

-1 - UNAC Guide No. 2- July 2005

Installer:

(Name, address, telephone)

UNAC GUIDE No. 2

FOR THE MOTORISATION OF HINGED GATES

IN ACCORDANCE WITH MACHINERY DIRECTIVE 98/37/EEC AND THE APPLICABLE PARTS OF

STANDARDS EN 13241-1, EN 12453, EN 12445

With this publication UNAC sets out to inform and assist installers in applying the specifications of the directives

and of European standards concerning the safe use of motorised gates/doors.

It should be noted that those who sell and motorise an existing manual door/gate become the manufacturer of the

motorised door/gate machine and must prepare and keep the technical file, as laid down by Annex V of the

Machinery Directive (98/37/EEC). The technical file must contain the following documents:

 Assembly drawing of the motorised door/gate (usually included in the installation manual).

 Electrical connections and control circuit diagrams (usually included in the installation manual).

 Risk analysis including (as indicated on the following pages):

the list of the essential requirements as indicated in Annex I of the Machinery Directive;

the list of the risks presented by the door/gate and the description of the solutions adopted.

 They must also keep the manuals for installation and maintenance of the door/gate and of the components.

 Prepare the operating instructions and general warnings for safety (if necessary integrating those in the manual

for installation of the door/gate) and give the user a copy.

 Compile the proof book and give the user a copy (see facsimile in Annex 1).

 Draft the EC declaration of conformity (see facsimile in Annex 2) and give the user a copy.

 Fill in the label or plate with CE marking and attach it to the motorised door/gate.

N.B. The technical file must be held and made available to the competent national authorities for at least ten years

from the date of construction of the motorised door/gate.

Note also that, as from May 2005, the manufacturer of a new door/gate (both manual and motorised) must observe the

procedure for the CE marking pursuant to the Construction Products Directive (89/106/EEC), as indicated in annex ZA of the

standard EN 13241-1. This procedure involves the manufacturer:

 setting up and maintaining internal production control;

 having a notified body carry out the initial type tests referring to the applicable characteristics indicated in Annex ZA of

standard EN 13241-1.

N.B. UNAC is preparing guidelines dedicated to the correct application of the Construction Products Directive (89/106/EEC).

Risk areas

of the hinged gate (Figure 1)

The information given was drafted and checked with the utmost care, nevertheless UNAC declines all responsibility for any errors, omissions or

inaccuracies due to technical or graphical requirements. UNAC points out that this guide does not replace the content of standards which the

manufacturer of the motorised door/gate must observe.

-2 - UNAC Guide No. 2- July 2005

KEY TO THE MECHANICAL RISKS CAUSED BY MOVEMENT

Pursuant to the Machinery Directive:

 “Danger zones” refer to any zone within and/or

around machinery in which an exposed person is

subject to a risk to his or her health and safety.

 “Exposed person” refers to any person wholly or

partially in a danger zone.

MINIMUM LEVEL OF PROTECTION OF THE MAIN EDGE

Type of useType of actuation

controls Informed users

(private area)

Informed users

(public area)

Uninformed users

Hold-to-run control Pushbutton control Pushbutton control with key Hold-to-run control not

possible

Impulse control with door

visible

Limitation of forces, or

presence sensing devices

Limitation of forces, or

presence sensing devices

Limitation of forces and

photocells, or presence

sensing devices

Impulse control with door

not visible

Limitation of forces, or

presence sensing devices

Limitation of forces and

photocells, or presence

sensing devices

Limitation of forces and

photocells, or presence

sensing devices

Automatic control (e.g.

timed closure control)

Limitation of forces and

photocells, or presence

sensing devices

Limitation of forces and

photocells, or presence

sensing devices

Limitation or forces and

photocells, or presence

sensing devices

ANALYSIS OF THE RISKS AND CHOICE OF SOLUTIONS

IN ACCORDANCE WITH THE MACHINERY DIRECTIVE 98/37/EEC AND THE STANDARDS EN 13241-1, EN

12453, EN 12445

The risks listed below follow the sequence of the installation process. These risks are those which are commonly

present in motorised doors/gates systems. According to the various situations, consideration therefore has to be

made of any possible additional risks and exclude those which are not applicable. The solutions to be adopted are

those indicated by the standards mentioned above; in the case of risks not dealt with, the safety integration

principles indicated by the Machinery Directive (Annex 1 – 1.1.2) have to be applied.

Ann. 1

Type of risks

Evaluation criteria and solutions to be adopted

(Tick the box corresponding to the solution adopted)

1.3.1

1.3.2

1.5.15

Mechanical, structural and

wear risks.

[1] Loss of stability and

break-up.

[2] Tripping.

FCheck the solidity of the structure installed (jambs, hinges and leaves) in

relation to the forces generated by the motor.

Attach the motor stably using adequate materials.

If available, check the content of the EC declaration of conformity of the

manual gate.

FIf necessary, carry out the structural calculation and attach it to the

Technical File.

FCheck that the travel of the leaves is limited (during opening and closure)

by mechanical stops of adequate strength.

Check that the leaves cannot, under any circumstance, exit their slide guides

and fall.

FCheck that any thresholds higher than 5 mm are visible, indicated or

shaped.

act Crushin

Shearing Dragging

Cutting

Hookin

-3 - UNAC Guide No. 2- July 2005

Ann. 1

Type of risks

Evaluation criteria and solutions to be adopted

(Tick the box corresponding to the solution adopted)

1.3.7

1.3.8

1.4

Mechanical risks caused by the movement of the gate (see references in Figure 1).

FCAUTION – If the door/gate is used solely with hold-to-run controls (and meets the requirements of the

standard EN 12453), the danger points listed below do not have to be protected.

FCAUTION – If protective devices are installed (in accordance with the standard EN 12978) which prevent in

all cases contact between the moving leaf and persons (for example photoelectric barriers, presence sensing

devices), it is not necessary to measure the operating forces.

[3] Impact and crushing on the main closing

edge (Figure 1, risk A).

FMeasure the closure forces (by means of the

special instrument required by the standard EN

12445) as illustrated.

In the case of gates with two leaves, the closure

force should be measured one leaf at a time.

Check that the values measured by the instrument

are below those indicated in the graph.

Carry out the measurements in the following points:

L = 50, 300 and 500 mm;

H = 50 mm,

at mid-height of the leaf and

at the height of the leaf minus 300 mm (max

2500).

N.B. The measurement should be repeated three

times in each point and the average value

considered.

The graph indicates the maximum values of the

dynamic, static and residual operating forces in

relation to the various positions of the leaf.

N. B. With reference to the measurement points with

L = 50, 300 and 500 mm, the maximum dynamic

force value permitted is 400 N.

FIf the values of the forces are higher, install a

protective device in accordance with the standard

EN 12978 (for example a sensitive edge) and repeat

the measurement.

N. B. The dynamic force can be reduced, for

example, by reducing the speed of the leaf or using

a sensitive edge with high elastic deformation.

Leaves with overlapping and delayed closure

Leaves with simultaneous closure

Force

Dynamic force

IMPACT

Static force

CRUSHING

time

Protective Device Protective Device

Indice

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