ROJ PCS W1 Manuale utente
PCS W1
Installation
Operation
Maintenance
ORIGINAL INSTRUCTIONS
PCS W1 – Rev. 1.6 – October 2018
Copyright - ROJ - All rights reserve .
This manual is intended for the users of PCS W1 Kit.
ROJ reserves the right to change at any time the contents of this manual, without notice.
For any technical or commercial problem, please contact your local ROJ dealer or call directly ROJ customer
service center. We will be glad to meet your needs.
Thank you for your trust and good ob.
The PCS W1 Kit is patent covere an implements unique an highly technological solutions.
PCS W1
INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
Edition: October 2018
Revision: 1.6
Direction and Plant: ROJ
Via Vercellone 11
13900 Biella (BI)
Tel. +39 015 84 80 111
Fax +39 015 84 80 209
Email: comm@ro .com
www.ro .it
Table of Contents
PCS W1 Kit
- i -
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................................................................ iii
Safety ............................................................................................................................................................................ iv
CE Identification Plate ................................................................................................................................................... iv
Compliance with the Directives and European egulations .......................................................................................... v
Warranty and esponsibility of the Manufacturer .......................................................................................................... vi
Other warranty terms ..................................................................................................................................................... vi
1. GENERAL INFORMATION ......................................................................................................................................... 1.1
1.1 INT ODUCTION ............................................................................................................................................. 1.1
1.1.1 The ideal solution for control and optimization for distributor control .............................................................. 1.1
1.1.2 Manual objectives ........................................................................................................................................... 1.1
1.1.3 How to Use this Manual .................................................................................................................................. 1.1
1.1.4 Symbols used .................................................................................................................................................. 1.2
1.1.5 Environment protection ................................................................................................................................... 1.2
1.2 GENE AL INFO MATION AND PE FO MANCES ..................................................................................... 1.3
1.2.1 Introduction ..................................................................................................................................................... 1.3
1.2.2 Functional blocks ............................................................................................................................................ 1.3
1.2.3 Acronyms used ............................................................................................................................................... 1.4
1.3 COMPONENTS OF THE PCS W1 KIT ........................................................................................................... 1.5
1.4 GENE AL SAFETY INFO MATION .............................................................................................................. 1.6
1.4.1 Design Criteria ................................................................................................................................................ 1.6
1.4.2 Safety Devices and Solutions .......................................................................................................................... 1.7
1.4.3 Warning About esidual isks ........................................................................................................................ 1.8
1.4.4 Warning and ules of Behaviour for the Operator .......................................................................................... 1.8
1.4.5 Noise Levels .................................................................................................................................................... 1.9
1.4.6
adio frequency related information
.......................................................................................................... 1.9
1.4.7 Proper and Improper Use ................................................................................................................................ 1.9
1.4.8 Safety and reliability of control systems ........................................................................................................ 1.10
2. INSTALLATION ........................................................................................................................................................... 2.1
2.1 GEA ED MOTO CHA ACTE ISTICS (PCS MD-O) ................................................................................... 2.1
2.1.1 Outlet shaft torque and speed ......................................................................................................................... 2.1
2.1.2 Outlet shaft dimensions ................................................................................................................................... 2.1
2.1.3 Fastening flange characteristics ...................................................................................................................... 2.2
2.2 MOTO INSTALLATION (PCS MD-O) ........................................................................................................... 2.2
2.2.1 General principles ........................................................................................................................................... 2.2
2.2.2 Mounting angle limits....................................................................................................................................... 2.2
2.2.3 Transport cap .................................................................................................................................................. 2.3
2.2.4 Fastening ........................................................................................................................................................ 2.3
2.3 SPEED SENSO ............................................................................................................................................ 2.4
2.3.1 Cogwheel individual sensor ............................................................................................................................. 2.4
2.4 MACHINE POSITION SENSO ..................................................................................................................... 2.5
2.4.1 Position sensor check ..................................................................................................................................... 2.6
2.5 AP POSITIONING ........................................................................................................................................... 2.6
2.6 ELECT ICAL CONNECTION DIAG AM ....................................................................................................... 2.7
2.6.1 Main components ............................................................................................................................................ 2.8
2.6.2 MD connection ................................................................................................................................................ 2.8
Table of Contents
- ii - PCS W1 Kit
2.6.3 Safety switch ................................................................................................................................................... 2.9
2.6.3 Safety switch ................................................................................................................................................... 2.9
2.6.3 Safety switch ................................................................................................................................................. 2.10
3. USER MANUAL ........................................................................................................................................................... 3.1
3.1 GENE AL DESC IPTION .............................................................................................................................. 3.1
3.2 CONNECTION TO ACCESS POINT .............................................................................................................. 3.2
3.3 HOME PAGE .................................................................................................................................................. 3.2
3.3.1 Connection and configuration buttons ............................................................................................................ 3.3
3.3.2 Job information and settings ........................................................................................................................... 3.4
3.3.3 Alarm List ........................................................................................................................................................ 3.6
3.4 CONFIGU ATION PAGE ............................................................................................................................. 3.7
3.4.1 Software Update ............................................................................................................................................. 3.8
3.5 ALA MS ....................................................................................................................................................... 3.9
4. MAINTENANCE AND TROU LESHOOTING ............................................................................................................ 4.1
4.1 GENE AL INST UCTIONS ABOUT MAINTENANCE WO KS .................................................................... 4.1
4.2 O DINA Y P EVENTIVE MAINTENANCE INTE VENTIONS IN CHA GE OF THE OPE ATO ............ 4.1
4.3 MAINTENANCE / EPAI ESE VED TO SPECIALIZED PE SONNEL .................................................... 4.2
4.4 SPA E PA TS ............................................................................................................................................... 4.3
INDEX UPDATES
04/07
/201
6
ev. 1.1
20/12
/201
7
ev. 1.2
12/01/2018
ev. 1.3
08/02/2018
ev. 1.4
22/03/2018
ev. 1.5
08/10/2018
e
v. 1.6
Introduction
PCS W1 Kit - iii -
INTRODUCTION
All machines
(1)
and equipment designed and manufactured by ROJ are supplied
with User and Maintenance Manuals prepared in compliance with the Essential
Health and Safety equirement (EHS ) 1.7.4 – Instructions – of Machinery Directive
2006/42/EC Annex 1.
As the prescriptions of Machinery Directive, and in particular the EHS s of Annex 1
represent mandatory law obligation , in writing the manuals, ROJ paid particular
attention to all the items of EHS 1.7.4, in particular:
1. The ROJ user and maintenance manuals are supplied in the language of
machine target country, within the European Union and, when necessary, an
“Original language” copy of the manual is also provided.
2. The ROJ manuals always contain a “proforma” copy of the EC Declaration of
Conformity (or a “proforma” copy of the Declaration of Incorporation of the
“Partly completed machinery” for the relevant machine. These have just an
indicative value, and they shall not be considered substitutive of the actual
Declaration of Conformity Incorporation subscribed by the supplier, and
delivered separately to the Customer.
3. The ROJ User and Maintenance Manuals contain the information deemed
important and necessary by the Manufacturer in order to:
Understand the principle of operation of the machine
(1)
.
Carry out the handling/assembly/installation/connection operations under
Safety Condition, taking into account the possible hazards connected with
the above mentioned activities and providing the indications, prescriptions
and suggestions resulting from a careful risk assessment performed by the
Manufacturer following the principles of the Harmonized Standard EN
12100:2010 and of the Guide ISO/T 14121-2.
Correctly use the machine in question (control devices, safety and
emergency devices, operating procedures, etc.) under Safety Condition ,
calling the operator attention on possible “ esidual isks”, i.e. the risks that
remain notwithstanding all the safety measures adopted against the risk
assessment performed, as indicated on the previous point.
Carry out the ordinary/preventive maintenance operations on the machine
(1)
under Safety Condition, calling also in this case the maintenance
technician attention on possible esidual isks.
4. The ROJ User and Maintenance Manuals describe not only the intended used of
the machine
(1)
, but also the reasonably expected misuses, according to the
experience accrued by the Manufacturer.
Introduction
- iv - PCS W1 Kit
SAFETY
ROJ, after the risk analysis and assessment carried out following the principles of
Harmonized Standard EN 12100:2010 (as described on point 3 above) selected the
various control and safety system components, in such a way as to guarantee a
reliability level suitable to the actual severity of the hazard. To this purpose, the
prescriptions of the following Harmonized Standard have been followed: EN ISO
13849-1:2015. Where the severity of the hazard is high (3 or 4 according to the
classification of EN 12100:2010 Standard), the countermeasures adopted are
carefully evaluated in order to guarantee the necessary safety margins, through
redundancy or over sizing principles.
The ROJ machines
(1)
respect the limits of Electromagnetic Immunity and Emission
defined by the harmonized standard EN ISO 14982: 2009 for industrial environments
The ROJ User and Maintenance Manuals contain the updated list of the harmonized
standards applied during the design stage to guarantee the compliance with the
Essential Safety equirement Listed on Annex I of 2006/42/EC Directive, while the
design and implementation details are described on the Technical File kept by the
manufacturer according to the prescriptions of Machinery Directive 2006/42/EC.
(1) The term "Machine" used within this manual refers generically to the definition given in
2006/ 2/EC Directive and thus combines both complete machines able to carry out a
well-defined function and "Partly completed machinery" or equipment or drive systems
not able to perform a defined function as they are intended to be incorporated in a
complete Machine.
CE Identification Plate
The OJ PCS PCS W1 kits are CE marked on the back side of the PCS AP.
The CE marking refers to the whole PCS W1 kit.
Introduction
PCS W1 Kit - v -
Compliance with the Directive and European Regulation
Herein under a summary of the Declaration of Incorporation, prepared in accordance
with the requirements of Annex II B to the 2006/42/EC Directive, with which ROJ
declares that the following “Partly completed machinery”:
Type: PCS W1
Manufacturing year: See Official Declaration of Incorporation
Serial Number: See Official Declaration of Incorporation
Target use: servo-assisted drive of Seed Drills machines
can not be commissioned until the agricultural machine in which it will be
incorporated will be declared compliant with the provisions of 2006/42/EC Directive -
Annex II A - relating to Safety of Machinery, by the agricultural machine manufacturer
or by system integrator
and that for its design and manufacturing the principles and concepts introduced by
the applicable paragraphs of the following Harmonized Standards were adopted:
•EN ISO 12100:2010
•EN ISO 13849-1:2015 • EN ISO13849-2:2012
•EN ISO 4254-1:2015 • EN 14018:2010
•EN ISO 14982: 2009
The equipment complies with the requirements of the following additional directives:
2014/30/UE Directive
Note 1
relating to Electromagnetic Compatibility.
2014/53/EU relating to adio Equipment Directive
The person authorized to collect the Technical File is:
Ing. Luca Bagatin (luca.bagati[email protected])
The EHS s (Essential Health and Safety equirements) listed on Annex I of
Machinery Directive 2006/42/EC
met by ROJ are as follows:
1.1.1 – 1.1.2 – 1.1.3 – 1.1.6 – 1.2.1 – 1.2.2 – 1.2.3 – 1.2.4 – 1.2.6 – 1.3.2 – 1.3.7 –
1.3.8 – 1.5.5 – 1.5.6 – 1.5.11 – 1.6.1 – 1.6.3 – 1.6.4 – 1.7.1 – 1.7.2 – 1.7.3 – 1.7.4
The compliance with applicable EHS s not included in the above list, shall be
provided by the agricultural machine manufacturer or by system integrator.
In response to a reasoned request by the national authorities, OJ is committed to
send via e-mail or ftp relevant information on the partly completed machinery PCS
200.
The above indications are merely indicative and shall not be considered as an
“alias” of the actual Conformity Declaration signed and released by the
Manufacturer.
Note 1: The previous directive 200 /108/EC is repealed as from 0 /20/2016
Introduction
- vi - PCS W1 Kit
Warranty and Re pon ibility of the Manufacturer
The PCS W1 system described in this manual is designed to be incorporated into
agricultural machines and it’s therefore destined to work exclusively in combination
with the above machines.
The installation of the various system components on the Seed Drill can be
performed:
by the Seed Drill manufacturer
by specialized personnel authorized by ROJ
The test and commissioning of the system is in any case entrusted to specialized
personnel.
ROJ rejects any responsibility in case of system installation not compliant with the
assembly instructions provided in this manual or in case of system commissioning
carried out without the ROJ authorization.
The end user must ensure that the equipment is used in accordance with the law and
rules in force in the country of installation, in particular for what concerns the safety
of workers and, more generally, with regard to the requirements for health, safety
and accident prevention.
Possible claims must be notified promptly upon detection of any defect attributable to
the PCS W1 system components.
If, after a careful evaluation, the validity of the complaint is recognized, ROJ may, at
its sole discretion, replace or repair the defective parts.
Other warranty term
ROJ guarantees the quality and reliability of the equipment that has been designed
and manufactured to provide optimal performance.
The warranty does not cover any damages or indirect costs due to machine
downtime, or irregular operation caused by improper use of the equipment or of
individual ROJ devices.
It is the responsibility of the end user to periodically perform cleaning and ordinary
preventive maintenance activities, aimed at maintaining the equipment operation
within the expected performance range.
The warranty expires in case of equipment failure due to improper connections.
The warranty does not apply in case of floods, fire, electrostatic/inductive discharges
or in case of discharges caused by lightning or other phenomena external to the ROJ
equipment.
The warranty does not cover possible damage to operators or other
equipment/devices connected to ROJ equipment.
The customer is responsible for the proper use and proper maintenance of the
equipment, according to the instructions provided in this operating manual.
Parts subject to normal wear are not covered by warranty.
Any other warranty form i excluded.
General Information
PCS W1 Kit - 1.1 -
1 - GENERAL INFORMATION
1.1 INTRODUCTION
1.1.1 The ideal solution for ontrol and optimization for distributor
ontrol
The PCS W1 Kit is designed to be installed on agricultural machines, such as
hoppers and seed metering devices in order to control and optimize the distribution
process.
Thanks to its e clusive simplicity and easy to use characteristics, the PCS W1 Kit is
the ideal solution to motorize fertilizers spreaders and have an easy way to control
them from the tractor cabin.
1.1.2
Manual obje tives
This manual has been prepared to supply the users of PCS W1 Kit with the essential
information required to:
• Correctly install and connect the system components in safety conditions.
• Configure the system and program the various operation parameters according to
the end-user needs.
• Perform ordinary preventive maintenance of the system in safety conditions.
1.1.3
How to Use this Manual
The manual is subdivided into four sections:
Se tion 1 – e plains the structure and the system components and contains the
notes and warnings for safety, in addition to the technical data of the
units that constitute the kit.
Se tion 2 – describes the operations and procedures required for a correct
installation and commissioning of the system.
Se tion 3 – describes the machine operator interface, the configuration modes,
the parameters setting and the information for a correct interpretation
of alarm messages and faults.
Se tion 4 – contains the information and warnings necessary for the proper
maintenance of the system.
Indice
