Rotax 125 MAX evo Istruzioni operative

Repair Manual

BRP-Powertrain GmbH & Co KG

A-4623 Gunskirchen-Austria

www.rotax.com

www.kart-rotax.com

TNr.298061

for ROTAX Engine Type 125 MAX

125 Junior MAX

125 Mini MAX

125 Micro MAX

DK00020.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 INTRO

Page 1

December 01/2010

Chapter: INTRO

GENERAL NOTE

Foreword Before carrying out repair work on the engine, read the Repair Manual

carefully.

If any passages of the Manual are not clearly understood or if you have

questions, please contact an authorized Distribution or Service Center for

ROTAX-kart engines.

Chapter structure The Repair Manual is subdivided into the following chapters:

Subject Chapter

Introduction Chapter INTRO

List of effective pages Chapter LEP

Table of amendments Chapter RV

General note Chapter 1

Maintenance Chapter 2

Engine and Gearbox Chapter 3

Cubic capacity parts Chapter 4

Crank housing Chapter 5

Carburetor and Intake silencer Chapter 6

Centrifugal clutch and Starter gear Chapter 7

Radiator Chapter 8

Exhaust system Chapter 9

DK00020.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 INTRO

Page 2

December 01/2010

NOTES

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

LEP

Page 1

December 01/2010

Chapter: LEP

LIST OF EFFECTIVE PAGES

tchapter page date

INTRO Title page

212 01 2010

12 01 2010

LEP 1

12 01 2010

TOA 1

212 01 2010

12 01 2010

chapter page date

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

LEP

Page 2

December 01/2010

429

12 01 2010

chapter page date

12 01 2010

chapter page date

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 LEP

Page 3

December 01/2010

726

12 01 2010

chapter page date

DK00021.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 LEP

Page 4

December 01/2010

NOTES

DK00022.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 TOA

Page 1

December 01/2010

Chapter: RV

TABLE OF AMENDMENTS

no. chapter page date of

change date of issue signature

INTRO

LEP

TOA

all

12 01 2010

DK00022.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/

125 Micro MAX

Edition 2 / Rev. 0 TOA

Page 2

December 01/2010

NOTES

DK00023.fm

REPAIR MANUAL

BRP-Powertrain

Effectivity: 125 MAX DD2

Edition 2 / Rev. 0 Chapter 1

Page 1

September 01/2011

Chapter: 1

GENERAL NOTE

Contents This Repair Manual contains instructions for all the necessary repair and

maintenance work on the ROTAX-Engine Type 125 MAX DD2.

Table of contents This chapter of the Repair Manual contains general and safety informa-

tion concerning the operation of the kart engines.

Subject Page

General note Page 3

Abbreviations and terms used in this Manual Page 5

Safety notice

Safety information

Instruction

Technical documentation

Use for intended purpose

Page 7

Page 8

Page 10

Page 11

Page 12

Technical data Page 13

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