RSP TC5 Manuale di istruzioni
Installation and Maintenance
Manual
Tool changers TC5 and TC20
M0119-1
Tool changers | Swivels | Swivels Tool changers | Grippers | Hose packages | Valve Units | Tool systems
2 M0119-1 version 3.1
M0119-1 version 3.1 3
The information in this document is subject to change without prior notice and should not be
regarded as an undertaking from Robot System Products AB. Robot System Products AB
assumes no responsibility for errors that may occur in this document.
Robot System Products AB bears no responsibility for damage that is incurred by the use of this
document, or the software or hardware described in this document.
The document, or parts of it, may not be reproduced or copied without prior permission from
Robot System Products AB. It may neither be imparted to a third party, nor otherwise be used
without authorization. Infringement hereof will be subject to action in accordance with the
applicable laws.
Further copies of this document can be obtained from Robot System Products AB at
current prices.
© Robot System Products AB
Robot Systems Products AB
Isolatorvägen 4
SE–721 37 Västerås
Sweden
!
4 M0119-1 version 3.1
CONTENTS
1 INTRODUCTION ...................................................................................................... 5
1.1 Installation and Maintenance manual ........................................................................... 5
1.2 Safety ........................................................................................................................... 6
1.2.1 General .............................................................................................................................. 6
1.2.2 Explanation of warnings ..................................................................................................... 6
1.3 Tightening torques ....................................................................................................... 7
1.4 Recommended equipment ........................................................................................... 7
1.5 Required products ........................................................................................................ 7
2 INSTALLATION ........................................................................................................ 8
2.1 Installation of tool changer on robot ............................................................................. 8
2.2 Installation of tool attachment on tool ........................................................................... 9
2.3 Programming .............................................................................................................. 10
3 MAINTENANCE AND SERVICE ............................................................................ 11
3.1 Maintenance scheme ................................................................................................. 11
3.1.1 Every second week .......................................................................................................... 11
3.1.2 Every six-months or 250,000 tool changes ...................................................................... 11
3.1.3 To replace when damaged or worn-out ........................................................................... 11
3.2 Specification of maintenance activities ...................................................................... 12
3.2.1 Visual inspection of tool changer ..................................................................................... 12
3.2.2 Visual inspection and cleaning of tool attachment ........................................................... 13
3.2.3 Cleaning and lubrication of tool changer .......................................................................... 13
3.2.4 Cleaning and lubrication of tool attachment ..................................................................... 14
4 DISMOUNTING AND REPLACEMENT ................................................................. 15
4.1 Replacement of tool changer ..................................................................................... 15
4.2 Replacement of tool attachment ................................................................................ 16
4.3 Replacement of wear parts ........................................................................................ 17
4.3.1 Replacement of air sealings ............................................................................................. 17
4.3.2 Replacement of signal pins (electric versions only) ......................................................... 17
5 DISPOSAL AND RECYCLING ............................................................................... 18
M0119-1 version 3.1 5
1 INTRODUCTION
Robot System Products is a front-rank provider of peripheral products for high performance
robot applications. We provide complete tool systems solutions for your robot installations,
aiming to improve your productivity with the most reliable and cost-effective tooling on the
market. Continuously we explore emerging technologies, working with leading edge design.
Robot System Products has a wide range of standard robot peripheral products:
• Tool changers
• Swivels
• Swivel tool changers
• CiRo
• Grippers
• Hose Packages
• Valve units
• Tool systems
• Tool parking systems
Robot System Products’ tool changers are constructed to maximize the flexibility and reliability
of your robot fleet. Through our patented locking device TrueConnect™ robustness and high
safety are combined with low weight and compactness. With our swivels compressed air, water,
electrical and data signals as well as weld and servo power are transferred to your tools with
robot motion capabilities fully maintained. Our Swivel tool changers unite the TrueConnect™
mechanism with our swivel technology, combining the best out of the two technologies. With
RSPs unique Circular Rotators cables and hoses can be freely selected with high robot flexibility
maintained, and the space requirements reduced. Our integrated Tool systems are delivered as
complete plug-and-play solutions designed for quick and simple installation.
Robot System Products’ product lines are available for all major robot brands and come with
complete documentation. 3D-models for simulation are available for download at:
www.rsp.eu.com
1.1 Installation and Maintenance manual
This document describes how the tool changers, TC5 and TC20, including corresponding tool
attachments and options for transfer of signals and air, are installed and replaced. In addition,
the document describes required maintenance activities, including inspection, cleaning,
lubrication, replacement of wear parts, required tools and products and disposal and recycling.
The Technical Descriptions of each respective unit are separate documents containing product
information, drawings, technical data, electrical and pneumatic diagrams and lists of spare parts.
6 M0119-1 version 3.1
1.2 Safety
1.2.1 General
The integrator installing the tool changer into the system must follow the safety demands stated
in standards and provisions applicable in the country where the tool changer system is to be
installed. The products are all prepared for CE-certification.
The user of the Robot System Products’ tool changer is responsible that law and directives
applicable in respective countries, with regards to safety, are followed. The user is also
responsible to guarantee that all safety devices are installed correctly.
WARNING!
Never carry out service work on a robot that has not been taken out of operation.
See safety information for the robot.
WARNING!
Only perform work on tools attached to the tool changer if the air pressure is safely
switched off.
WARNING!
Be aware that tool changer and tool attachment may cause personal injury and
equipment damage if dropped.
NOTE!
The tool changer shall always be in locked position, also when empty, to avoid
unexpected locking if air pressure is lost.
WARNING!
Electric signals must be disconnected/switched off when docking the tool
attachment. This is to prevent sparking between signal pins and tool attachment.
1.2.2 Explanation of warnings
The warnings in this document are specific to the products in this manual. It is expected that the
user also pay attention to certain notifications from the robot manufacturer and/or the
manufacturers of other components used in the installation.
WARNING!
The warning sign will make you aware that a situation could result in potential
serious injury or damage to equipment.
NOTE!
The note sign will alert you about something important to consider.
M0119-1 version 3.1 7
1.3 Tightening torques
Tightening torques for mounting (screw class 8.8)
Dimension
Torque
M4
3 Nm
M5
6 Nm
M6
10 Nm
M8
24 Nm
M10
47 Nm
M12
82 Nm
M16
200 Nm
1.4 Recommended equipment
Equipment recommended for installation and maintenance work
Tools
Applications
Complete set of Allen keys
For all socket head cap screws
Torque wrench
For dismounting and mounting
Torx keys
For dismounting and mounting
Pair of pliers
For dismounting the signal pins
Screw driver
For removing the air sealings
1.5 Required products
Product
Specification
Note
Grease, 3HXG1000-413
Magnalube-G, Teflon grease
Air sealings.
Grease I0876
Molykote BR2Plus
For locking balls.
Cleaning agent
Industrial alcohol or similar
For cleaning of tool changer and tool
attachment.
Glue
Loctite 480 (or similar)
For gluing the air sealings.
Cloth
Lint free cloth
For cleaning.
NOTE! Chemical resistance protective gloves are recommended when using grease
or cleaning agents such as industrial alcohol. Safety goggles are recommended
when working with cleaning agents such as industrial alcohol. Adequate ventilation
should be provided when chemical substances are used.
8 M0119-1 version 3.1
2 INSTALLATION
2.1 Installation of tool changer on robot
Action
Note
1
Safety
Read the safety section 1.2.
2
Service position
Place the robot in service position.
3
Power off
Switch the power off and lock the
circuit breaker.
NOTE! Read the safety chapter for the
robot.
4
Mount guide pin
Press the enclosed guide pin into the
robot flange.
Alternatively, if adaptation plate is
used:
Mount the adaptation plate on the robot
flange (see tightening torques above).
Press the enclosed guide pin into the
adaptation plate.
5
Fit tool changer
Lift the tool changer to the robot flange
(or adaptation plate). The arrow on the
front of the tool changer indicates the
position of the hole for the guide pin.
Make sure that the guide pin is fitted to
the guide hole in the tool changer.
WARNING! The tool changer may
cause personal injury and equipment
damage if dropped.
6
Mount tool changer
Mount the tool changer with the
enclosed screws. Use an Allen key for
tightening (see tightening torques
above).
7
Connect air hoses
Connect the air hoses according to
markings. Pneumatic diagrams are
found in the Technical Description of
respective unit.
8
Connect electrical signals (electrical
versions only)
Connect electrical connectors in
accordance with selected unit. Circuit
diagrams are found in the Technical
Description of respective unit.
9
Power on
Unlock the circuit breaker and switch
the power on.
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2.2 Installation of tool attachment on tool
Action
Note
1
Safety
Read the safety section
1.2.
2
Mount guide pins
Press guide pins, as
applicable, into the
corresponding holes on
the tool.
3
Fit tool attachment
Fit the tool attachment
and tool to each other
using the guide pins.
WARNING! The tool
attachment may cause
personal injury and
equipment damage if
dropped.
4
Mount tool attachment
Mount the tool attachment
using a torque wrench.
See tightening torques
above.
NOTE! Fastening screws
can be entered either from
the tool attachment side or
the tool side. Screws are
specified in the Technical
Description of respective
tool attachment.
10 M0119-1 version 3.1
5
Connect air hoses
Connect air hoses to
the tool attachment.
Pneumatic diagrams
are found in the
Technical Description
of respective unit.
6
Connect signals (electrical versions only)
Connect electrical
connectors in
accordance with
selected unit.
Circuit diagrams are
found in the Technical
Description of
respective unit.
2.3 Programming
The following will ensure a correct docking position.
Action
1
Attach a spare tool attachment to the tool changer.
2
Position the spare tool attachment above the tool attachment that is mounted at the tool.
3
The correct position is found when the tool attachments are parallel, centered and the
engraved arrows are on the same line.
4
Save the position. The robot can move to this position with high speed.
5
Dismount the spare tool attachment.
6
Go back to the saved position and move the tool changer (in axis 6 direction) the remaining
distance to the tool attachment (mounted at the tool).
7
Save the position. The robot should move the final distance to this position with low speed.
Altri manuali per TC5
1
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali RSP Robotica
